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I N S - S G 4 F B 1 - E N   I n s t r u c t i o n   G u i d e :   S G 4 F B 1 - 1   F r o n t   B u m p e r    

 

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Thank you for choosing a B-PWR product, designed by passionate riders who focus on what users really need. 

 

1. SAFETY INSTRUCTIONS  

To avoid any unfortunate situations, we recommend that you get to know how your modified vehicle handles before using it in extreme 

conditions. 

 

Read all the instructions carefully before installing this product. 

 

If you do not have the tools or technical knowledge needed to ensure proper installation, have the product installed by an authorized 

dealer. 

 

 

 

It is essential that you follow the installation procedures, possess general mechanical knowledge and use appropriate tools to 

ensure a safe and reliable installation.  

 

Improper use or installation of the product, or any modifications made to adapt the product for use in a context other than that for 

which it was intended, voids the warranty and may result in SERIOUS INJURIES. 

 

B-PWR and all its affiliated companies, as well as its suppliers and distributors, are not responsible for any consequences 

whatsoever resulting from an incorrect installation or an improper use of the product. 

 

This guide provides detailed instructions for installing the product. 

 

  

 

SG4FB-1 

 

 

  

 

Ski-Doo platform G4 and Expert 

 

 

 

For safety reasons, this kit needs to be installed by a person with general mechanical knowledge using the proper tools. 

 

The illustrations in this document indicate the typical structure of the various assemblies. It is therefore possible that they do not 

represent the exact form of the parts or the manufacturing details. These illustrations are intended to identify parts that perform an 

identical or similar function. 

 

 

Summary of Contents for SG4FB1-1

Page 1: ...n Improper use or installation of the product or any modifications made to adapt the product for use in a context other than that for which it was intended voids the warranty and may result in SERIOUS...

Page 2: ...B 1 E N I n s t r u c t i o n G u i d e S G 4 F B 1 1 F r o n t B u m p e r P a g e 2 13 2 REQUIRED TOOLS TOOLS T1 10 mm Socket T4 Ratchet T2 10 mm Wrench Key T5 Torque Wrench T3 Drill Bit 1 4 T6 T27...

Page 3: ...ate 555100019 B 1 P3 Aluminum Right Support Plate 555100020 B 1 P4 M6 X 16 mm Hexagonal Flanged Screw 207661654B 4 P5 M6 X 25 mm Hexagonal Flanged Screw 999100024 2 P6 M6 X 50 mm Hexagonal Head Screw...

Page 4: ...h space to work properly Make sure to have the required tools Note Unless differences occur between left hand LH and right hand RH sides the procedures are shown for only one side of the vehicle Repea...

Page 5: ...1 F r o n t B u m p e r P a g e 5 13 4 3 Lift front of gauge panel and remove bin 4 4 Remove four 4 screws securing front of center panel using T27 Torx socket T6 1 Front CenterPanelScrew 4 5 Remove t...

Page 6: ...a g e 6 13 4 6 Disconnect headlight connectors and any other connectors attached to center panel Loosen air intake duct screw and remove center panel 4 7 Drill four 4 rivets with drill bit 1 4 T3 as...

Page 7: ...I N S S G 4 F B 1 E N I n s t r u c t i o n G u i d e S G 4 F B 1 1 F r o n t B u m p e r P a g e 7 13 4 9 Remove bumper 4 10 Remove two 2 retaining springs from top of exhaust...

Page 8: ...S G 4 F B 1 E N I n s t r u c t i o n G u i d e S G 4 F B 1 1 F r o n t B u m p e r P a g e 8 13 4 11 Remove three 3 retaining springs from bottom of exhaust 4 12 Disconnect connector attached to exh...

Page 9: ...3 Remove exhaust 5 INSTRUCTIONS 5 1 Install 6 self adhesive aluminum tape P11 on front bumper G4 P1 as shown and slide front bumper G4 P1 from side in position 1 6 self adhesivealuminumtape P11 5 2 Lo...

Page 10: ...front bumper G4 P1 with two 2 M6 X 25 mm hexagonal flanged screw P5 and M6 rubber sealing washer P10 Hand tighten only 1 M6X 25mm hexagonalflangedscrew P5 2 M6rubbersealingwasher P10 5 4 Secure front...

Page 11: ...k nut P8 with two 2 10 mm wrench key T2 and drill four 4 holes using pre drill location with a drill bit 1 4 T3 as shown TIGHTENING TORQUE M6 Nylon Lock Nut P8 10 N m 2 N m 5 6 Install aluminum right...

Page 12: ...in front bumper G4 P1 using aluminum support plate P3 P4 as a template with a drill bit 1 4 T3 as shown 5 8 Secure front bumper G4 P1 with four 4 M6 X 50 mm hexagonal head screw P6 M6 nylon lock nut P...

Page 13: ...F B 1 1 F r o n t B u m p e r P a g e 13 13 5 9 Here is final result of installation of assembly 5 10 Install various panels in reverse sequence of removal procedure Note Ensure that previously remove...

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