5-81
CRANKSHAFT
TIP
• Align the projections “a” on the balancer big
end bearings with the notches “b” in the bal-
ancer connecting rod and balancer connecting
rod cap.
• Be sure to reinstall each balancer big end bear-
ing in its original place.
• Make sure the “Y” marks “c” on the balancer
connecting rod face towards the left side of the
crankshaft.
• Make sure the characters “d” on both the bal-
ancer connecting rod and balancer connecting
rod cap are aligned.
6. Tighten:
• Balancer connecting rod nut
TIP
Tighten the nuts to the specified torque. Apply
continuous torque between 30 N·m (3.0 kgf·m,
22 lb·ft) and 60 N·m (6.0 kgf·m, 44 lb·ft) without
pausing. After reaching 30 N·m (3.0 kgf·m, 22
lb·ft), do not stop tightening until the specified
torque is achieved. If the tightening is interrupted
between 30 N·m (3.0 kgf·m, 22 lb·ft) and 60 N·m
(6.0 kgf·m, 44 lb·ft), loosen the nut to less than
30 N·m (3.0 kgf·m, 22 lb·ft) and start again.
7. Install:
• Balancer piston “1”
• Balancer piston pin
• Piston pin clip “2”
TIP
• Apply engine oil onto the balancer piston pin.
• Make sure that the clip ends “a” are positioned
away from the cutout “b” in the balancer piston
as shown in the illustration.
EAS30428
INSTALLING THE CRANKSHAFT
ASSEMBLY
1. Install:
• Crankshaft assembly “1”
• Balancer cylinder “2”
• Balancer cylinder bolt
NOTICE
ECA13970
To avoid scratching the crankshaft and to
ease the installation procedure, lubricate the
oil seal lips with lithium-soap-based grease
and each bearing with engine oil.
TIP
Tighten the balancer cylinder bolts in the tighten-
ing sequence as shown and torque them in 2
stages.
Balancer connecting rod nut
60 N·m (6.0 kgf·m, 44 lb·ft)
T
R
.
.
Balancer cylinder bolt
1st: 16 N·m (1.6 kgf·m, 12 lb·ft)
2nd: 58 N·m (5.8 kgf·m, 43 lb·ft)
LOCTITE®
New
1
1
2
a
b
T
R
.
.
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
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Page 683: ......
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