4-28
FRONT WHEEL
TIP
Apply lithium soap-based grease onto the mat-
ing surface of the front wheel axle bolt.
5. Tighten:
• Front wheel axle
• Front wheel axle pinch bolt
NOTICE
ECA19760
Before tightening the wheel axle, push down
hard on the handlebars several times and
check if the front fork rebounds smoothly.
TIP
First, tighten the wheel axle, then the wheel axle
pinch bolt.
a. Insert the front wheel axle from the right
side, temporarily install the front wheel axle
bolt “1” from the left side, and then tighten
the front wheel axle to 91 N·m (9.1 kgf·m,
67 lb·ft).
b. Temporarily install the pinch bolts “2” and
“3”, and then tighten the pinch bolts to 21
N·m (2.1 kgf·m, 15 lb·ft) in the order of pinch
bolt “3”
pinch bolt “2”
pinch bolt “3”.
c. Temporarily install the pinch bolts “4” and
“5”, and then tighten the pinch bolts to 21
N·m (2.1 kgf·m, 15 lb·ft) in the order of pinch
bolt “5”
pinch bolt “4”
pinch bolt “5”.
6. Install:
• Front wheel sensor
NOTICE
ECA21020
Make sure there are no foreign materials in
the front wheel sensor rotor and front wheel
sensor. Foreign materials cause damage to
the front wheel sensor rotor and front wheel
sensor.
TIP
• When installing the front wheel sensor, check
the front wheel sensor lead for twists.
• To route the front wheel sensor lead, refer to
7. Measure:
• Distance “a”
(between the wheel sensor rotor “1” and front
wheel sensor “2”)
Out of specification
Check the wheel bear-
ing for looseness, and the front wheel sensor
and sensor rotor installation conditions
(warpage caused by overtorque, wrong in-
stallation direction, rotor decentering, LOC-
TITE® on the mounting surface of the rotor,
deformation caused by an impact during ser-
vice and caught foreign materials). If there is
any defective part, repair or replace the de-
fective part.
TIP
Measure the distance between the front wheel
sensor rotor and front wheel sensor in several
places in one rotation of the front wheel. Do not
turn the front wheel while the thickness gauge is
installed. This may damage the front wheel sen-
sor rotor and the front wheel sensor.
Front wheel axle
91 N·m (9.1 kgf·m, 67 lb·ft)
Front wheel axle pinch bolt
21 N·m (2.1 kgf·m, 15 lb·ft)
Front wheel sensor bolt
7 N·m (0.7 kgf·m, 5.2 lb·ft)
T
R
.
.
1
2
3
4
5
T
R
.
.
Distance “a” (between the front
wheel sensor rotor and front
wheel sensor)
0.3–1.1 mm (0.01–0.04 in)
Thickness gauge
90890-03268
Feeler gauge set
YU-26900-9
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......