3-2
PERIODIC MAINTENANCE
6 * Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
7 * Brake hoses
• Check for cracks or damage.
• Replace.
Every 4 years
8 * Brake fluid
• Change.
Every 2 years
9
Rear brake lock
cable
• Check cable length.
• Adjust if necessary.
At the initial interval and 4000 km (2400 mi) after the initial 1000 km
(600 mi) and every 5000 km (3000 mi) thereafter.
10 * Rear brake lock
• Check operation.
• Adjust.
11 * Wheels
• Check runout and for damage.
• Replace if necessary.
12 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
13 * Wheel bearings
• Check bearing for looseness
or damage.
14 * Drive belt
• Check belt condition.
• Replace if damaged.
• Check belt tension.
• Adjust if necessary.
At the initial interval and every 10000 km (6000 mi) until 40000 km
(24000 mi), and every 5000 km (3000 mi) thereafter.
15 *
Drive pulley and
drive axle
• Lubricate.
16 * Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease.
17 * Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
18
Front and rear
brake lever pivot
shaft
• Lubricate with silicone grease.
19 *
Sidestand, center-
stand
• Check operation.
• Lubricate with lithium-soap-
based grease.
20 * Sidestand switch
• Check operation and replace
if necessary.
21 * Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
22 *
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
23 *
Rear suspension
relay arm and
connecting arm
pivoting points
• Check operation.
24
Engine oil
• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.
At the initial interval and when the oil change indicator flash-
es or comes on.
25
Engine oil filter
cartridge
• Replace.
26 * Cooling system
• Check coolant level and vehi-
cle for coolant leakage.
• Change.
Every 3 years
27 * V-belt
• Replace.
When the V-belt replacement indicator flashes [every 20000 km
(12000 mi)]
No.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READINGS
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......