4-102
SWINGARM
EAS30226
REMOVING THE SWINGARM
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
TIP
Place the vehicle on the centerstand so that the
rear wheel is elevated.
2. Measure:
• Swingarm side play
• Swingarm vertical movement
a. Measure the tightening torque of the drive
pulley assembly bolts, swingarm bolts and
pivot shaft nut.
b. Check the swingarm side play “A” by mov-
ing the swingarm from side-to-side.
c. If the swingarm has side-to-side play, check
the bearings.
d. Check the swingarm vertical movement “B”
by moving the swingarm up and down.
If swingarm vertical movement is not
smooth or if there is binding, check the
bearings.
3. Remove:
• Drive belt
Refer to “BELT DRIVE” on page 4-94.
4. Remove:
• Drive pulley assembly bolt
• Swingarm bolt
• Pivot shaft nut
EAS30227
CHECKING THE SWINGARM
1. Check:
• Swingarm (left)
• Swingarm (right)
Bends/cracks/damage
Replace.
2. Check:
• Drive pulley assembly bolt
• Swingarm bolt
Damage/wear
Replace.
EAS30228
INSTALLING THE SWINGARM
1. Lubricate:
• Taper roller bearing
TIP
Lubricate the space in the swingarm with lithium-
soap-based grease before installing the taper
roller bearing.
2. Install:
• Pivot shaft “1”
• Washer “2”
• Pivot shaft nut “3”
TIP
Install the parts to the swingarm “4” temporarily,
making sure that the portion “a” of the pivot shaft
does not protrude past the swingarm surface “b”.
3. Install:
• Dowel pin
• Swingarm
• Swingarm bolt
• Drive pulley assembly
• Drive pulley assembly bolt
Drive pulley assembly bolt
48 N·m (4.8 kgf·m, 35 lb·ft)
Swingarm bolt
40 N·m (4.0 kgf·m, 30 lb·ft)
Pivot shaft
6 N·m (0.6 kgf·m, 4.4 lb·ft)
Pivot shaft nut
100 N·m (10 kgf·m, 74 lb·ft)
T
R
.
.
B
A
B
A
G088936
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
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Page 683: ......
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