Yamaha XP560D, Service Manual

Page: 250 / 688

5-15
CAMSHAFTS
3. Measure:
• Camshaft runout
Out of specification

Replace.
4. Measure:
• Camshaft-journal-to-camshaft-cap clearance
Out of specification

Measure the camshaft
journal diameter.
a. Install the camshaft into the cylinder head
(without the dowel pins and camshaft
caps).
b. Position a strip of Plastigauge® “1” onto the
camshaft journal as shown.
c. Install the dowel pins and camshaft caps.
TIP
• When tightening the camshaft cap, tighten the
four bolts on the both ends of the cap tempo-
rarily to lower the entire cap, while paying at-
tention not to twist the dowel pins and camshaft
journal. After the camshaft cap touches the cyl-
inder head, tighten the two bolts in the middle
to the specified torque and then the remaining
four bolts to the specified torque.
• To prevent the camshaft cap from cracking,
tighten the camshaft cap carefully by tapping
the camshaft using a soft-face hammer (both
for temporary and final tightening).
• Do not turn the camshaft when measuring the
camshaft journal-to-camshaft cap clearance
with the Plastigauge®.
d. Remove the camshaft caps and then mea-
sure the width of the Plastigauge® “1”.
5. Measure:
• Camshaft journal diameter “a”
Out of specification

Replace the camshaft.
Within specification

Replace the cylinder
head and the camshaft caps as a set.
Camshaft lobe dimensions
Lobe height (Intake)
32.490–32.590 mm
(1.2791–1.2831 in)
Limit
32.390 mm (1.2752 in)
Lobe height (Exhaust)
32.290–32.390 mm
(1.2713–1.2752 in)
Limit
32.190 mm (1.2673 in)
Camshaft runout limit
0.030 mm (0.0012 in)
Camshaft-journal-to-camshaft-
cap clearance
0.028–0.062 mm (0.0011–0.0024 in)
Limit
0.080 mm (0.0032 in)
G088946
Camshaft cap bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
G088947
T
R
.
.
1
G088948