Yamaha VMX12 2001, Service Manual

Page: 128 / 454

ENG
SHIFT SHAFT ............................................................................................... 4-42
GENERATOR ROTOR COVER ............................................................. 4-42
SHIFT SHAFT AND STOPPER LEVER ................................................. 4-43
CHECKING THE SHIFT SHAFT ............................................................ 4-44
CHECKING THE STOPPER LEVER ..................................................... 4-44
INSTALLING THE SHIFT SHAFT .......................................................... 4-44
GENERATOR ............................................................................................... 4-46
STATOR COIL ASSEMBLY ................................................................... 4-46
GENERATOR ......................................................................................... 4-48
REMOVING THE GENERATOR ............................................................ 4-49
CHECKING THE STARTER CLUTCH ................................................... 4-50
INSTALLING THE GENERATOR ........................................................... 4-51
OIL PAN AND OIL PUMP ............................................................................ 4-52
OIL PUMP .............................................................................................. 4-54
REMOVING THE OIL PAN ..................................................................... 4-56
CHECKING THE OIL PUMP .................................................................. 4-56
CHECKING THE RELIEF VALVE .......................................................... 4-57
CHECKING THE OIL DELIVERY PIPE .................................................. 4-57
CHECKING THE OIL STRAINER .......................................................... 4-57
ASSEMBLING THE OIL PUMP .............................................................. 4-58
INSTALLING THE OIL STRAINER ........................................................ 4-59
INSTALLING THE OIL PAN ................................................................... 4-59
CRANKCASE ............................................................................................... 4-60
SEPARATING THE CRANKCASE ......................................................... 4-63
ASSEMBLING THE CRANKCASE ......................................................... 4-64
CRANKSHAFT ............................................................................................. 4-67
REMOVING THE CRANKSHAFT ASSEMBLY ...................................... 4-68
CHECKING THE CRANKSHAFT ........................................................... 4-68
CHECKING THE BALANCER SHAFT ................................................... 4-71
INSTALLING THE CRANKSHAFT ......................................................... 4-73
INSTALLING THE BALANCER SHAFT .................................................. 4-74
CONNECTING RODS AND PISTONS ......................................................... 4-75
REMOVING THE CONNECTING RODS AND PISTONS ...................... 4-76
CHECKING THE CYLINDERS AND PISTONS ..................................... 4-77
CHECKING THE PISTON RINGS .......................................................... 4-78
CHECKING THE PISTON PINS ............................................................. 4-79
INSTALLING THE PISTONS AND CYLINDERS ................................... 4-82
TRANSMISSION ........................................................................................... 4-85
CHECKING THE SHIFT FORKS ............................................................ 4-88
CHECKING THE SHIFT DRUM ASSEMBLY ......................................... 4-88
CHECKING THE TRANSMISSION ........................................................ 4-89
INSTALLING THE TRANSMISSION ...................................................... 4-90