4. Adjust the position of the cable end
5
until it is aligned with the hole on the pul-
ley.
w
The shift/throttle cable end must be
screwed in a minimum of 8.0 mm (0.31in)
b
.
5. Install the cable joint
3
and tighten the
adjusting nut.
6. Check the throttle cable for smooth oper-
ation.
NOTE:
If the remote control cables cannot be prop-
erly adjusted at the engine side, make adjust-
ments at the remote control side.
Checking the gear shift operation
(MH)
1.
Check that the gear shift operates
smoothly when shifting from neutral to
forward or reverse. Adjust the shift rod if
necessary.
2.
Set the gear shift to the neutral position.
6. Fully open and close the throttle grip and
make sure the stopper on the pulley con-
tacts the stopper on the bracket (at the
fully opened position) and stopper on the
bracket contacts the stopper on the pul-
ley (at the fully closed position). If proper
contacts are not made, repeat the proce-
dure.
Adjusting the throttle cable (W)
1. Check that the throttle cable for smooth
operation, looseness, fraying or damage.
Replace if necessary.
2. Check that the stopper
1
on the pulley is
contact the stopper plate
a
on the brack-
et when the remote control lever is in
neutral and the throttle lever is fully
closed position. Adjust the throttle cable
length if necessary.
3. Loosen the adjusting nut
2
, remove the
cable joint
3
, and then remove the throt-
tle cable
4
.
6H95G11
3-6
9
8
7
6
5
4
3
2
1
Control system
1
a
2
3
4
6F630100
b
6F610075
5
R
N
F
6F630130
6H95G11_03 04.8.6 8:35 Page 7
Summary of Contents for EK40G
Page 1: ...EK40J SERVICE MANUAL 6H9 28197 5G 11 EK40G ...
Page 4: ......
Page 16: ...GEN INFO 1 11 6H95G11 MEMO ...
Page 28: ...2 11 6H95G11 SPEC MEMO ...
Page 103: ...6H95G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Backlash indicator 90890 06706 ...
Page 122: ...LOWR 6 23 6H95G11 Lower unit Shimming M T 6F660860 ...
Page 199: ......
Page 200: ...YAMAHA MOTOR CO LTD Printed in Japan Aug 2004 0 3 1 E Printed on recycled paper ...