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6H95G11
8-14
9
8
7
6
5
4
3
2
1
Starter motor/Charging system
4.
Check the armature for continuity.
Replace if out of specifications.
Checking the brushes
1.
Measure the brush length
a
. Replace
the brush assembly if below specifica-
tion.
2.
Check the brush holder assembly for
continuity. Replace if out of specifica-
tions.
Checking the starter motor operation
1.
Check the operation of the starter motor
after installing it onto the power unit.
Charging system
Checking the rectifier (W)
1.
Measure the rectifier output peak volt-
age. If below specification, measure the
lighting coil output peak voltage. Replace
the rectifier if the output peak voltage of
the lighting coil is above specification.
NOTE:
After starting the engine, disconnect the out-
put lead (red lead)
1
of the rectifier when
measuring the output peak voltage.
a
6F680200
Brush length limit
a
:
9.0 mm (0.35 in)
6F680190
c
d
e
6F680210
2
1
R
R
R
B
1
6F680220
Armature continuity
Commutator segments
c
Continuity
Segment – Armature core
d
No continuity
Segment – Armature shaft
e
No continuity
Brush continuity:
Brush holder
1
—
No continuity
Brush base
2
6H95G11_08 04.7.6 8:55 Page 15
Summary of Contents for EK40G
Page 1: ...EK40J SERVICE MANUAL 6H9 28197 5G 11 EK40G ...
Page 4: ......
Page 16: ...GEN INFO 1 11 6H95G11 MEMO ...
Page 28: ...2 11 6H95G11 SPEC MEMO ...
Page 103: ...6H95G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Backlash indicator 90890 06706 ...
Page 122: ...LOWR 6 23 6H95G11 Lower unit Shimming M T 6F660860 ...
Page 199: ......
Page 200: ...YAMAHA MOTOR CO LTD Printed in Japan Aug 2004 0 3 1 E Printed on recycled paper ...