4.
Remove the washers, roller bearing and
connecting rod.
5.
Insert the support
6
between crank 2
and 3
7
with crank 3 on top. Place pres-
sure pin B
8
on the shaft, and force it out
using a press.
6.
Remove the roller bearing
9
from the
inner race
0
.
7.
Remove the crankpin between cranks 2
and 3 by applying pressure to pressure
pin C using a press.
NOTE:
Pressure pin C should be pressed down
straight.
POWR
5-31
6H95G11
Power unit
Plate C
1
: 90890-02402
Pressure pin C
4
: 90890-02403
2.
Insert the plate C
1
between crank 1
2
and crank 2
3
. Place pressure pin C
4
in the end of the crank pin
5
.
NOTE:
Remove the bearing before starting this pro-
cedures.
3.
Remove the crank pin by applying pres-
sure to pressure pin C
4
with a press.
c
C
9
Apply pressure to pressure pin C
slowly.
9
Hold pressure pin C in line with the
press screw spindle.
NOTE:
9
When forcing out the crank pin, use care so
that the crank does not fall.
9
To remove crank 4, follow the same proce-
dure.
6B450550
1
3
2
4
5
6F650470
9
0
6B450560
Plate C
1
: 90890-02402
Pressure pin C
4
: 90890-02403
Support
6
: 90890-02394
Pressure pin B
8
: 90890-02390
6H95G11_05 04.8.20 11:05 Page 32
Summary of Contents for EK40G
Page 1: ...EK40J SERVICE MANUAL 6H9 28197 5G 11 EK40G ...
Page 4: ......
Page 16: ...GEN INFO 1 11 6H95G11 MEMO ...
Page 28: ...2 11 6H95G11 SPEC MEMO ...
Page 103: ...6H95G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Backlash indicator 90890 06706 ...
Page 122: ...LOWR 6 23 6H95G11 Lower unit Shimming M T 6F660860 ...
Page 199: ......
Page 200: ...YAMAHA MOTOR CO LTD Printed in Japan Aug 2004 0 3 1 E Printed on recycled paper ...