
6H95G11
7-18
9
8
7
6
5
4
3
2
1
Clamp brackets, swivel bracket
Removing the clamp brackets
1.
Remove the tilt pin, and then remove the
clamp bracket bolt, clamp bracket nut
and collar.
2.
Remove the cap nuts, then the self-lock-
ing nuts and plate.
3.
Remove the tilt both stopper plate, cir-
clips and tilt stopper plate shafts.
4.
Remove the clamp bracket bolt, then dis-
assemble the clamp brackets.
5.
Remove the pins and tilt stopper plates.
Disassembling the swivel bracket
1.
Loosen the bolts, and then remove the
spring, stopper and tilt lock lever.
2.
Remove the circlips, tilt lock lever, tilt lock
rod and tilt lock plate.
3.
Remove the bushings and collar.
4.
Remove the pin 1, pin 2, collar, tilt lock
plates, tilt lock arm, and springs.
Assembling the swivel bracket
1.
Install the tilt lock arm
1
, tilt lock plates
2
, pin 2
3
, pin 1
4
, collar
5
, springs
6
to the swivel bracket
7
.
2.
Install the plastic washer
8
, tilt stopper
plate
9
and then install the tilt lock lever
0
partially into the swivel bracket.
3.
Install the circlip
q
, spring
w
and collar
e
, then install the circlip
r
.
4.
Install the tilt spring
t
and hook the tilt
lock rod
y
onto the tilt lever
u
and the
pin 2
3
, and then insert the tilt lever
u
into the tilt lock lever
9
completely.
5.
Install the bolt
i
to the tilt lever
u
.
NOTE:
After installation, check the tilt lock lever for
proper operation.
Installing the clamp brackets
1.
Install the bushings, tilt stopper plates,
and pins to the swivel bracket assembly.
9
t
u
y
i
3
6F670140
Tilt lock lever bolt
i
:
4 N·m (0.4 kgf·m, 3.0 ft·lb)
4
3
2
5
1
6
2
7
6F670110
9
0
q
w
e
r
8
6F670125
6H95G11_07 04.7.14 21:58 Page 19
Summary of Contents for EK40G
Page 1: ...EK40J SERVICE MANUAL 6H9 28197 5G 11 EK40G ...
Page 4: ......
Page 16: ...GEN INFO 1 11 6H95G11 MEMO ...
Page 28: ...2 11 6H95G11 SPEC MEMO ...
Page 103: ...6H95G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Backlash indicator 90890 06706 ...
Page 122: ...LOWR 6 23 6H95G11 Lower unit Shimming M T 6F660860 ...
Page 199: ......
Page 200: ...YAMAHA MOTOR CO LTD Printed in Japan Aug 2004 0 3 1 E Printed on recycled paper ...