Yamaha EK40G, Service Manual

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6H95G11 1-
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General information
How to use this manual ............................................................................... 1-1
Manual format .......................................................................................... 1-1
Symbols ................................................................................................... 1-2
Safety while working ................................................................................... 1-3
Fire prevention ......................................................................................... 1-3
Ventilation ................................................................................................ 1-3
Self-protection ......................................................................................... 1-3
Parts, lubricants, and sealants ................................................................ 1-3
Good working practices ........................................................................... 1-4
Disassembly and assembly ..................................................................... 1-4
Identification ................................................................................................. 1-5
Applicable model ..................................................................................... 1-5
Serial number .......................................................................................... 1-5
Propeller selection ....................................................................................... 1-5
Propeller size ........................................................................................... 1-5
Selection .................................................................................................. 1-6
Predelivery checks ...................................................................................... 1-6
Checking the fuel system ........................................................................ 1-6
Checking the gear oil level ...................................................................... 1-6
Checking the battery (W) ......................................................................... 1-6
Checking the outboard motor mounting height ....................................... 1-7
Checking the remote control cables (remote control model) .................. 1-7
Checking the steering system ................................................................. 1-8
Checking the gear shift and throttle operation ........................................ 1-8
Checking the engine start switch, engine stop lanyard switch and engine
stop button ............................................................................................... 1-9
Checking the cooling water pilot hole ...................................................... 1-9
Test run .................................................................................................... 1-9
Break-in ................................................................................................. 1-10
After test run .......................................................................................... 1-10
GEN
INFO
6H95G11_01 04.7.14 21:01 Page 3