Xycom 9457 Manual Download Page 69

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Chapter 6 – Maintenance

6-7

Spare Parts List

Use the part numbers in Table Chapter 6 -5 if you need to order parts for your 9457 unit:

Table Chapter 6 -5. 9457 Spare Parts

Description

Part Number

CPU

AT5+, 100 MHz, 0 Mbytes

101331-100

AT5+, 133 MHz, 0 Mbytes

101331-133

AT5+ Pentium, 200 MHz, 0 Mbytes

101331-200

Hard Drive

850 Mbytes

109456-002

2.1 Gbytes

109456-004

Solid-State (Flash) Drive

10 Mbytes

109469-004

20 Mbytes

109469-001

40 Mbytes

109469-002

60 Mbytes

109469-003

Floppy Drive, 3.5", 1.44 Mbyte

109443-001

EDO DRAM for AT5+ CPUs

1 Mbyte × 32 (4 Mbytes)

104273

2 Mbytes × 32 (8 Mbytes)

104258

4 Mbytes × 32 (16 Mbytes)

104302

Host/LED Cable

24"

108085-001

72"

109859-001

Video Cable

18"

108114

72"

109861

Touch Screen/Mouse Cable

18"

108098-001

72"

109874-001

Monitor Power Cable

18"

95536-001

72"

80318-001

Remote Mount Kit

9457-RMK

19" Rack Filler panel

Blank

9457-RFK

With Front Floppy Door Cutout

9457-RFC

Front Floppy Kit

9457-FFK

Summary of Contents for 9457

Page 1: ...9457 Industrial PC AT Computer System P N 110355 001B 1997 XYCOM INC Printed in the United States of America Part Number 110355 001B XYCOM 750 North Maple Road Saline Michigan 48176 1292 313 429 4971...

Page 2: ...istered trademarks of their respective owners Windows is a registered trademark of Microsoft Corp in the United States and other countries Copyright Information This document is copyrighted by Xycom I...

Page 3: ...3 4 Installing PC Boards 3 6 Installing the Front Floppy Kit 3 6 Installing a Device in the 5 25 Drive Bay 3 9 Installing External Hardware Options 3 11 Installing the Remote Mount Kit 3 11 Installing...

Page 4: ...Main Menu 5 3 Exit 5 3 Files Menu 5 3 Macros Menu 5 4 Upload Menu 5 8 Download Menu 5 8 Utilities Menu 5 9 Codes 5 10 Chapter 6 Maintenance Preventive Maintenance 6 1 Care of the 9457 Cabinet 6 2 Cha...

Page 5: ...Table of Contents iii...

Page 6: ...e monitor near devices which can be expected to create significant magnetic fields Examples are devices with inductive coils such as alarm bells speakers relays transformers motors or conductors which...

Page 7: ......

Page 8: ...ipped with a Pentium processor equipped CPU board installed the specific configuration of which is determined when the system is ordered The processor board combines all the functions of a complete IB...

Page 9: ...d maintenance LEDs The monitor module is available in a configuration featuring sealed keypads and a mouse This model also includes 30 position sealed function keypad with full alpha capability 28 pos...

Page 10: ...shipping carton verify that you have the parts listed below It is a good idea to save the boxes and inner wrapping in case you need to reship the units The 9457 computer module carton contains 9457 c...

Page 11: ...will receive Mouse driver disk and manual 18 inch 457 2 mm mouse serial cable If you ordered the system with a CD ROM installed you will receive a CD ROM driver disk System Components Computer Module...

Page 12: ...y optional CD ROM 3 5 Floppy Drive ON OFF Switch Serial Ports Cooling Grille Keyboard Port Host LED Connector Power Receptacle Monitor Auxiliary Outlet Figure Chapter 1 2 9457 Computer Module Rear Com...

Page 13: ...dule Note Do not connect a keyboard to the keyboard port on the back of the 9457 computer module if the computer module is connected to the monitor module using the Host LED cable Only connect a keybo...

Page 14: ...ovide the user with an easy means of entering text data and easy access to familiar PC routines These keys are located directly below the monitor On models ordered without keypads this panel contains...

Page 15: ...een Press the edge of the dome that corresponds to the direction in which you wish to move the pointer Right Mouse Key This key serves the same function as the right button on a conven tional mouse St...

Page 16: ...the computer module s Keyboard port but not both Using both cables will cause the key board to operate improperly Host LED Connector Connect the 15 pin Host LED cable from the 9457 computer module to...

Page 17: ...ay Mode Options section in Chapter 4 Note The pinouts for connectors and ports are shown in Appendix B Quick Start Up Note This section gets your 9457 up and running without explaining the capabilitie...

Page 18: ...t the driver software for the touch screen is set to communicate with the touch screen through serial port COM1 If you connect the touch screen to any other serial port you will need to set the driver...

Page 19: ...UL 1950 Information Technology Equipment CUL CSA 22 2 950 Information Technology Equipment Regulatory Compliance EU CE Marking EMI EN 55022 Class A Immunity EN 50082 2 Safety EN 60950 FCC 47 CFR Part...

Page 20: ...t configuration To enter the Setup Menu press F2 and then press F2 to display the Main Menu Make the neces sary changes by following the on screen directions General instructions for navigating throug...

Page 21: ...y grounded outlet 3 Connect the video cable to the 15 pin connectors on the monitor module and on the processor card in the computer module 4 Connect the Host LED 15 pin cable between the Host LED por...

Page 22: ...I Math Coprocessor Test S Keyboard Keypad Tests J Video Adjustments Test Test Selected ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move then us...

Page 23: ...ng the monitor and computer modules System Components The figures on this and the next several pages show the internal and external components on the front and rear of the modules to help you locate f...

Page 24: ...X H O S T L E D KEYBOARD C O M 2 C O M 1 o I 5 25 Bay optional CD ROM 3 5 Floppy Drive ON OFF Switch Serial Ports Cooling Grille Keyboard Port Host LED Connector Power Receptacle Monitor Auxiliary Out...

Page 25: ...Chapter 3 Installation 3 3 Figure Chapter 3 3 Computer Module Internal Components...

Page 26: ...the computer module to a prop erly grounded 115 230 VAC 50 60 Hz outlet 7 Turn on power to the 9457 by pressing in the On Off switch on the back of the com puter module 8 Set the contrast and brightne...

Page 27: ...s mounted to the monitor module remove the computer module as described in Removing the Computer Module later in this chapter 3 Remove the five screws that secure the top cover to the computer module...

Page 28: ...he monitor module remove the computer module as described in Removing The Computer Module later in this chapter 3 Remove the screws from the top cover and open the case 4 If present remove the blank O...

Page 29: ...chassis and dress the opening with a file to completely remove any burrs Take care to ensure that metal filings do not contaminate the interior of the 9457 case 5 Locate the floppy drive at the rear...

Page 30: ...Reconnect the power and data cables to the drive 14 Remount the drive bracket and install the rear drive bay cover plate included in the Front Floppy Kit Install the cover plate from the inside of th...

Page 31: ...ally accessible 5 25 mass storage device A CD ROM drive will occupy this bay if purchased as an option on this system To install a device in this bay 1 Disconnect all power supplies from both the moni...

Page 32: ...5 drive bay s knockout panel out Remove and discard the knockout panel Caution To avoid injury be sure to completely remove the knockout tabs from the module chassis and dress the opening with a file...

Page 33: ...extra power connectors which you may use if needed 10 Replace the top cover and re install the screws that secure the top cover to the case 11 Re install the computer module under the monitor module i...

Page 34: ...ng Considerations later in this chapter 1 Disconnect all power supplies and cables from both the monitor and computer mod ules 2 If the computer module is mounted to the monitor module remove the comp...

Page 35: ...are included to provide strain relief for the keyboard cables connected to the rear of the monitor To mount these clamps follow the steps described below 1 Turn off power to the monitor and your comp...

Page 36: ...rive installed you may have to purchase and install an internal CD ROM driver or an external parallel port CD ROM drive in order to re install Windows NT This is because Windows NT only ships on CD RO...

Page 37: ...ation on installing drivers related to these items Note If you had the Windows NT operating system preloaded on your system and do not have a CD ROM drive installed you may have to purchase and instal...

Page 38: ...agnetic fields Some typical effects of magnetic fields are color impurity blotchy colors distorted screens etc In some cases purity problems may be correctable by turning off the unit for 30 minutes a...

Page 39: ...operating errors which can result in hazardous machine operation in certain applications Noise may be present only at certain times may appear at widely spread intervals or in some cases may exist con...

Page 40: ...res also help minimize the effects of electromagnetic radia tion that may be generated by nearby equipment The 9457 is designed to be installed in one of two basic ways The most common and most compac...

Page 41: ...54 dia 4 places 6 00 152 4 1 105 28 1 3 156 80 2 16 47 418 3 5 38 136 7 4 50 114 3 44 11 2 25 6 35 3 00 76 2 3 50 88 9 2 815 71 5 795 20 2 12 75 323 9 Optional front floppy door cutout Figure Chapter...

Page 42: ...e chassis and the grounded metal panel 5 Install the monitor module into the cutout Torque the 14 mounting nuts to 35 in lbs 3 95 Nm 6 Re attach the computer module 7 If you have mounted the floppy dr...

Page 43: ...plies from both the monitor and computer modules 2 Disconnect the video power Host LED printer touch screen and mouse cables If you have connected an external keyboard to the computer module disconnec...

Page 44: ...of 1 C The 9457 is rated to work at temperatures up to 50 C At 50 C the power supply should be derated to 125 W of total power available for expansion cards with an AT5 processor board in stalled Refe...

Page 45: ...function keypad acts as both a function and an alphanumeric keypad Initially the keypad acts as function keys F1 through F20 and the punctuation and special function keys printed on the keys in white...

Page 46: ...est as described below Maint Lights when the computer module has been used for a sufficient number of hours to require routine maintenance Power Lights when power is applied to the computer module Dis...

Page 47: ...may serve different purposes on different menus as indicated by the icons asso ciated with that menu The button closest to the center of the monitor module the Degauss button uniformly acts as the Es...

Page 48: ...skewed from each other Pincushioning Press the buttons corresponding to the minus and plus signs to adjust the degree to which the display area bulges both vertically and horizontally on the screen C...

Page 49: ...ngineer Indiscriminately changing the values on this menu may re sult in damage to the monitor module or equipment connected to it Power Management Modes The 9457 monitor module conserves energy by op...

Page 50: ...er normal operating conditions the monitor should not require manual degaussing since it is automatically degaussed each time the monitor is powered up However if you should wish to manually degauss t...

Page 51: ...es on the disk into that subdirectory Enter the subdirectory and type PKIM Using the Programmable Keypad Utility The PKIM utility uses a menu bar and pull down menu system All menu bars are dis played...

Page 52: ...the t switch Utility Batch Mode Versions 2 2 and above of the utility include a mode for reprogramming keypads from a batch file This feature is useful if you wish to reprogram many units with customi...

Page 53: ...acro sets a macro for each key may be saved on disk and loaded into memory to view edit or download to the PKIM Some of these files may be included in the utility package for use in reconfiguring the...

Page 54: ...xit Returns to the Main Menu View Allows viewing the macro for the selected key without having to worry about an acci dental change to the macro When View is chosen the Exit option and the state of th...

Page 55: ...al Teach Allows you to record up to 105 key strokes in a macro When Teach is selected a graphic representation of the keypad currently in memory is displayed Menu bar choices are Exit ASCII Hex Decima...

Page 56: ...in ASCII format and is not user configurable This line helps keep track of which part of the macro you are editing and will be updated by the utility as editing takes place For example edit line 12 7...

Page 57: ...y using Copy into the macro To paste a sequence of scan codes that were previously copied position the cur sor where you want the text to appear and then press F1 Select Paste and then press ENTER Cod...

Page 58: ...th the r switch A checksum will be calculated during transmission and an error message displays if an error occurs Download Menu Note Any macro set previously programmed is overwritten when you select...

Page 59: ...ed at one time Func Lock OFF Turns off the function key interlock feature allowing multiple function key presses Clear EEPROM Erases the EEPROM memory This clears the entire keypad macro set the contr...

Page 60: ...s The special scan codes are listed in Table Chapter 5 1 Table Chapter 5 1 Special PKIM Scan Codes Code Meaning E2 E3 E4 E5 E6 E7 E8 E9 EA EB EC ED EE Insert Home Page Up Delete End Page Down Up Arrow...

Page 61: ...0 12 2A F0 2A W 12 26 F0 26 F0 12 1D F0 1D X 12 3E F0 3E F0 12 22 F0 22 END Y E0 69 E0 F0 69 35 F0 35 BACK SPACE Z 66 F0 66 1A F0 1A SPACE 29 F0 29 E0 4A E0 F0 4A PAUSE E1 14 77 E1 F0 14 F0 77 12 4C F...

Page 62: ...9457 Industrial Computer 5 12...

Page 63: ...duction in heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check the connections to I O modules especially in environments where...

Page 64: ...r of the 9457 dampen a soft cloth with a mild cleaning solution such as dishwashing detergent After cleaning rinse the cloth thoroughly wring dry and then wipe cleaned surfaces to remove any residual...

Page 65: ...cal Compatibility Chemical Class Effects Acids No effect under most common conditions of concentration and temperature Alcohols Generally compatible at low concentration and room temperature Higher co...

Page 66: ...e petroleum types generally compatible Many additives used with them are not compatible Halogenated Hydrocarbons Solvents Avoid Ketones Causes severe crystallization and stress cracking Partial solven...

Page 67: ...Corning Midland MI 48640 800 248 2345 Harmony 68 Security 68 Gulf Oil Petroleum Prod Dept Pittsburgh PA 15230 412 655 6247 Lubriplate Aero Fisher Bros Refinery 129 Lockwood Street Newark NJ 07105 Mart...

Page 68: ...d Cleaners Mild Soap and Water Solution VM P Naphtha Fantastik Windex Joy Top Job Mr Clean Formula 409 The above aliphatics alcohols and halogenated hydrocarbons should be used only for wiping or shor...

Page 69: ...Solid State Flash Drive 10 Mbytes 109469 004 20 Mbytes 109469 001 40 Mbytes 109469 002 60 Mbytes 109469 003 Floppy Drive 3 5 1 44 Mbyte 109443 001 EDO DRAM for AT5 CPUs 1 Mbyte 32 4 Mbytes 104273 2 Mb...

Page 70: ...Repair Depart ment or the Xycom Repair Center at 1 800 289 9266 Have the following informa tion on hand when you call Your company s name and shipping and billing addresses The type of service desired...

Page 71: ...bration Operating Non operating 5 to 2 000 Hz 006 15mm peak to peak displacement 1 0 g maximum acceleration 5 to 2 000 Hz 015 38mm peak to peak displacement 2 5 g maximum acceleration Note The shock a...

Page 72: ...and 5 PC AT ISA slots 2 PCI 4 ISA available to user 125 watts available to backplane and drives 5 VDC 16 9 A 12 VDC 7 0 A 5 VDC 0 5 A 12 VDC 0 48 A Not to exceed 125 Watts total Mounting Under monitor...

Page 73: ...ing most common video formats using a horizontal scan rate from 15 to 64 KHz and a vertical scan rate from 45 to 125 Hz In almost all cases the monitor will adjust to the incoming video signal automat...

Page 74: ...endix B 1 1 2 3 4 5 6 CLK GND DATA NC 5V NC Figure Appendix B 1 Keyboard Pinout Diagram Table Appendix B 1 Keyboard Connector Pinout Pin Signal 1 DATA 2 N C 3 GND 4 5 VDC 5 CLK 6 N C Warning Do not co...

Page 75: ...LED cable Serial Ports The 9457 uses standard nine pin DB 9M male connectors to facilitate interface to RS 232 compatible serial devices These connectors are mounted on the rear panel of the 9457 Figu...

Page 76: ...monitor mod ule This DB 15M male connector is mounted on the rear panel of the monitor module Figure Appendix B 3 Host LED Port Pinout Diagram Table Appendix B 3 Host LED Port Connector Pinout Monito...

Page 77: ...9457 Industrial Computer B 4...

Page 78: ...Keyboard B 1 Serial B 2 Contrast knob 1 10 Cooling grille computer module 1 5 monitor module 1 8 CPU board installation 3 5 removal 3 6 CUL approval 1 12 D data entry keypad 1 7 Degauss button 1 10 D...

Page 79: ...ain Menu 5 3 Maintenance preventive 6 1 Monitor auxiliary outlet 1 5 Monitor module 1 7 adjusting the monitor 4 3 carton contents 1 3 degaussing the monitor 4 6 Monitor module continued features 1 2 f...

Page 80: ...m power 3 17 system setup checking 2 1 T Testing the 9457 checking system setup 2 1 initiating the tests 2 1 preparations for 2 2 running the tests 2 2 Touch screen driver software 1 11 3 15 port 1 9...

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