Woodway 4Front, Service Manual

Page: 4 / 97

4 05/2016 – SM-MT-EN-02
5.6 Pro/Pro XL ................................................................................................................................. 41
6 Parts Replacement ............................................................................................................... 44
6.1 Ordering Parts ........................................................................................................................... 44
6.2 Display Replacement ................................................................................................................. 44
6.2.1 Desmo ........................................................................................................................................................... 45
6.2.2 Mercury/Path ............................................................................................................................................... 46
6.3 Display-to-Interface Cable Replacement ..................................................................................... 47
6.4 Side Cover Replacement ............................................................................................................ 48
6.5 Motor Control Board Replacement ............................................................................................. 49
6.6 Interface Board Replacement ..................................................................................................... 51
6.7 Speed/Incline Control Replacement ........................................................................................... 52
6.8 Side Switch Assembly Replacement ............................................................................................ 53
6.9 Foot Assembly Replacement ...................................................................................................... 54
6.10 Contact Heart Rate Replacement ............................................................................................ 55
6.11 Handrail Replacement ............................................................................................................ 57
6.12 Drive Shaft Replacement ........................................................................................................ 59
6.13 Idler Shaft Replacement.......................................................................................................... 61
6.14 Brushless Motor Replacement ................................................................................................ 64
6.15 Running Belt Replacement ...................................................................................................... 67
7 Calibration ........................................................................................................................... 69
7.1 Calibrating the Elevation ............................................................................................................ 71
7.2 Calibrating the Speed ................................................................................................................. 72
7.3 Calibrating Belt Movement ........................................................................................................ 72
8 Troubleshooting ................................................................................................................... 73
8.1 No Power .................................................................................................................................. 73
8.2 Display Problems ....................................................................................................................... 74
8.3 Running Surface Belt Problems .................................................................................................. 74
8.4 Incline Problems ........................................................................................................................ 75
8.5 Squeaking Sounds ...................................................................................................................... 76
8.6 Vibrations .................................................................................................................................. 76
8.7 Error Codes ................................................................................................................................ 76
9 Cleaning and Maintenance ................................................................................................... 78
9.1 General ..................................................................................................................................... 78
9.2 Lubrication ................................................................................................................................ 78
9.2.1 Bearings ........................................................................................................................................................ 78
9.2.2 Running Surface Belt, Drive Axle .................................................................................................................. 79
9.2.3 Toothed Belts ............................................................................................................................................... 80