Woodway 4Front, Service Manual

Page: 3 / 97

05/2016 – SM-MT-EN-02 3
Table of Contents
1 Safety .................................................................................................................................... 7
1.1 Important Safety Instructions.......................................................................................................7
1.2 Description of Warning Notices ....................................................................................................9
1.3 Safety Notices on Device ............................................................................................................ 10
1.3.1 4Front ........................................................................................................................................................... 10
1.3.2 Desmo / ELG / Mercury / Path / Pro / Pro XL ............................................................................................... 11
2 Introduction ......................................................................................................................... 13
2.1 Servicing Instructions Information .............................................................................................. 13
2.2 Limitation of Liability ................................................................................................................. 13
2.3 Copyright................................................................................................................................... 14
2.4 Replacement Parts ..................................................................................................................... 14
2.5 Customer Service ....................................................................................................................... 15
2.6 EC Declaration of Conformity ..................................................................................................... 16
3 Technical Specifications ........................................................................................................ 17
3.1 Turning the Treadmill ON/OFF ................................................................................................... 17
3.2 Name Plate ................................................................................................................................ 17
3.3 Electrical Specifications .............................................................................................................. 18
3.3.1 North America .............................................................................................................................................. 18
3.3.2 UK ................................................................................................................................................................. 19
3.3.3 Germany ....................................................................................................................................................... 19
4 Parts Description .................................................................................................................. 20
4.1 Interface Board .......................................................................................................................... 20
4.1.1 Circuit Board Connectors .............................................................................................................................. 21
4.1.2 ESI Interface Board Explanation ................................................................................................................... 22
4.2 Drive Boards .............................................................................................................................. 23
4.2.1 Wiring Connections ...................................................................................................................................... 24
4.2.2 Diagnostic Lights ........................................................................................................................................... 24
4.2.3 Encoder Connector (P1) ................................................................................................................................ 25
4.2.4 Control Connector (P2) ................................................................................................................................. 25
4.2.5 Calibration Buttons ....................................................................................................................................... 25
4.3 Brushless Motor/Drive ............................................................................................................... 28
4.3.1 Brushless Motor ........................................................................................................................................... 28
4.3.2 Brushless Motor Controller/Drive ................................................................................................................ 29
5 Assembly Instructions .......................................................................................................... 29
5.1 Preparation ............................................................................................................................... 29
5.2 4Front ....................................................................................................................................... 30
5.3 Desmo ....................................................................................................................................... 33
5.4 ELG ............................................................................................................................................ 36
5.5 Mercury, Path ............................................................................................................................ 36