24
Dealer Service
MAN1246 (04/10/2018)
CROSSBAR INSTALLATION
1.
Using emery cloth (220 or finer), remove surface rust, Loctite
®
and
foreign material from hub, splined gearbox vertical shaft, and crossbar
assembly.
2.
Slide crossbar assembly (10) onto splined shaft. Install washer (71) and
nut (72) and align a slot with hole in splined shaft. Torque nut to 610 Nm
(450 lbs-ft).
3.
Install cotter pin (73) through slot in nut and bend ends over.
Figure 16
. Crossbar Assembly Installation
UNIVERSAL JOINT REPAIR
Figure 17
. U-Joint Exploded View
U-Joint Disassembly
1.
Remove external snap rings from yokes in four locations as shown in
Figure 18.
Figure 18
2.
With snap rings removed, support drive in vise, hold yoke in hand and tap
on yoke to drive cup up out of yoke. See Figure 19.
Figure 19
3.
Clamp cup in vise as shown in Figure 20 and tap on yoke to completely
remove cup from yoke. Repeat step 2 and step 3 for opposite cup.
Figure 20
4.
Place universal cross in vise as shown in Figure 21 and tap on yoke to
remove cup. Repeat Step 3 for final removal. Drive remaining cup out
with a drift and hammer.
Figure 21
10. Crossbar assembly
71. Washer, 31 mm (1.22) x 56 mm (2.205) x 6 mm (.236)
72. Castle nut, M30 x 2.0P
73. Cotter pin, 6.35 mm x 57 mm (1/4 x 2-1/4)
1. Yoke
2. Cup and bearings
3. Snap ring
4. Journal cross
Summary of Contents for Batwing BW10.50E
Page 10: ...10 Declaration of Conformity MAN1246 04 10 2018 ...
Page 11: ...Declaration of Conformity 11 MAN1246 04 10 2018 ...
Page 12: ...12 Declaration of Conformity MAN1246 04 10 2018 ...
Page 28: ...28 Dealer Check Lists MAN1246 14 12 2017 NOTES ...
Page 34: ...34 50 Series Parts MAN1246 04 10 2018 WING CENTRE GEARBOX ASSEMBLY ...
Page 58: ...58 Parts All Models MAN1246 04 10 2018 TONGUE ASSEMBLY ...
Page 84: ...10 Déclaration de conformité MAN1246 14 12 2017 ...
Page 85: ...Déclaration de conformité 11 MAN1246 04 10 2018 ...
Page 86: ...12 Déclaration de conformité MAN1246 04 10 2018 ...
Page 110: ...10 Conformiteitsverklaring MAN1246 04 10 2018 ...
Page 111: ...Conformiteitsverklaring 11 MAN1246 04 10 2018 ...
Page 112: ...12 Conformiteitsverklaring MAN1246 04 10 2018 ...
Page 136: ...10 Declaración de conformidad MAN1246 04 10 2018 ...
Page 137: ...Declaración de conformidad 11 MAN1246 04 10 2018 ...
Page 138: ...12 Declaración de conformidad MAN1246 04 10 2018 ...
Page 162: ...10 Dichiarazione di conformità MAN1246 04 10 2018 ...
Page 163: ...Dichiarazione di conformità 11 MAN1246 04 10 2018 ...
Page 164: ...12 Dichiarazione di conformità MAN1246 04 10 2018 ...