Vitalcare 506DN3 Service Manual Download

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Criticare Systems, Inc.

VitalCare

506N3 Series

Service Manual

Page 9-3

Section 9 —Drawings and Schematics

Final Assemblies

506DN3

93975A001 AY FINAL 506DN3 DOX/SPO2

Item #

CSI Part #

Description

93949A001

506N3 BASE ASSEMBLY NON-TEMP

91391A001

PCB ASSEMBLY DIGITAL SPO2

40995B005

P.H.M.S. 4-40X.25 SEMS

42616B001

INSULATOR TEMPERATURE BOARD

42476B001

STANDOFF M-F 4-40X.250

42597B001

DOX CONN LOCK

45170C001

MOD SIDE PANEL 506 GEMINI

45172B001

COVER PNTR BAY 506N3

46519B001

LABEL CSI DOX CLEAR

46162B004

LABEL BAR CODE

46426B005

LABEL HARDWARE REVISION 5

95763A001

LABEL SET 506N3 ENGLISH

80518B001

BATT 7.2AH 6V

40994B001

ADHESIVE RTV3145 CL

40193B002

P.H.M.S. #4-40 X .250” COATED GREY

41891B004

DUST COVER, CLEAR, DB9P

506DNP3

93975A002 AY FINAL 506DNP3 DOX/SPO2/PRNT

Item #

CSI Part #

Description

93949A001

506N3 BASE ASSEMBLY NON-TEMP

91391A001

PCB ASSEMBLY DIGITAL SPO2

40995B005

P.H.M.S. 4-40X.25 SEMS

42616B001

INSULATOR TEMPERATURE BOARD

42476B001

STANDOFF M-F 4-40X.250

42597B001

DOX CONN LOCK

45170C001

MOD SIDE PANEL 506 GEMINI

95745A001

PRINTER ASSEMBLY 506N3

46519B001

LABEL CSI DOX CLEAR

46162B004

LABEL BAR CODE

46426B005

LABEL HARDWARE REVISION 5

95763A001

LABEL SET 506N3 ENGLISH

80518B001

BATT 7.2AH 6V

40994B001

ADHESIVE RTV3145 CL

40193B002

P.H.M.S. #4-40 X .250” COATED GREY

41891B004

DUST COVER, CLEAR, DB9P

Summary of Contents for 506DN3

Page 1: ...Cat No 1446 Date 08 07 Part No 39178B101 Revision 1 VitalCareTM 506N3 Series Patient Monitor Service Manual...

Page 2: ...ct specifications as well as information contained in this publication are subject to change without notice All information contained in this publication is believed to be correct Criticare Systems In...

Page 3: ...thod 1 6 SpO2 Clinical Testing and Accuracy 1 6 Nellcor Pulse Oximetry Measurement SpO2 1 7 Definition 1 7 Method 1 7 Automatic Calibration 1 8 Accuracy of OxiMax Sensors 1 8 Functional versus Fractio...

Page 4: ...P Cycle Menu 2 9 Trend Menu 2 10 Patient Menu 2 10 User Defaults 2 10 Setting User Defaults 2 10 Power Up in Service Mode 2 11 Saving Unit Defaults 2 11 Alarm Menu 2 13 Alarm Volume 2 13 Pulse Volume...

Page 5: ...Format 2 18 Span 2 18 Patient Button Settings 2 18 Section 3 Theory of Operation System Architecture 3 1 Module Architecture 3 2 Main Board 3 2 Display Board 3 2 NIBP Module 3 3 DOX Module 3 3 Nellcor...

Page 6: ...Self Test 5 13 Leakage Procedure 5 14 Functional Tests 5 16 System Check 5 16 Speaker Performance Alarms Verification 5 17 Power Supply Performance 5 18 Printer Performance 5 18 Monitoring Module Ver...

Page 7: ...7 5 Replacing the FasTemp Isolation Board 7 6 Replacing the FasTemp Board 7 8 Replacing the TurboTemp Board 7 12 Replace the SpO2 Board 7 13 DOX SpO2 with TurboTemp or without Temperature 7 14 DOX Sp...

Page 8: ...506NT3 9 12 506NTP3 9 12 506NV3 9 13 506NVP3 9 13 Base Assemblies 9 14 Without Temperature 9 14 With Temperature 9 14 NIBP Only 9 15 NIBP TEMP 9 15 Front Bezel 9 16 Non Temperature 9 16 Temperature 9...

Page 9: ...r repair by anyone other than a CSI authorized representative This warranty shall not extend to any instrument which has been subjected to misuse negligence or accident any instrument from which CSI s...

Page 10: ...e customer s expense within one week after receipt of the repaired goods If the unit is not returned to CSI within that time the customer will be invoiced for the full purchase price of the equipment...

Page 11: ...the Criticare website at www csiusa com Contact Criticare s customer service department at 262 798 8282 to obtain a faxed copy of the Declaration Representative in the European Union Criticare System...

Page 12: ......

Page 13: ...FasTemp or TurboTemp The following models are available 506N3 NIBP heart rate 506NP3 NIBP printer heart rate 506DN3 DOX SpO2 NIBP heart rate 506DNP3 DOX SpO2 NIBP printer heart rate 506DNT3 DOX SpO2...

Page 14: ...the information required to service the monitor For information on operation monitoring and setting up the monitor consult the 506N3 Series Patient Monitor Operator s Manual This manual is designed to...

Page 15: ...e As the cuff pressure approaches the diastolic pressure of the patient the cuff pressure waveform begins to indicate the pulse waveform The cuff pressure at this point is equal to the patient s diast...

Page 16: ...ds The monitor automatically deflates the cuff if the time limit is violated The monitor contains hardware protection for overpressure conditions pressure transducer failures or microprocessor and pum...

Page 17: ...nt SpO2 The 506N3 Series monitor is available with Digital Oximetry DOX technology to measure blood oxygen saturation SpO2 Definition Hemoglobin exists in the blood in several forms Oxygenated Oxyhemo...

Page 18: ...arrive at the current numeric display value The display is updated at least once per second with the numeric values that were calculated during the intervening period The plethysmographic pulse bar is...

Page 19: ...passing red and infrared light into an arteriolar bed and measuring changes in light absorption during the pulsatile cycle Red and infrared low voltage light emitting diodes LED in the oximetry OxiMa...

Page 20: ...centage of the hemoglobin that can transport oxygen It does not detect significant amounts of dysfunctional hemoglobin such as carboxyhemoglobin or methemoglobin In contrast hemoximeters such as the I...

Page 21: ...ment of a pulse oximeter This usually occurs because the calculated saturation was not appropriately corrected for the effects of variables that shift the relationship between PO2 and pH temperature t...

Page 22: ...ng in degrees and tenths of a degree appears on the TEMPERATURE display along with either C or F in place of the pinwheel to indicate a final stable temperature reading FASTEMP MODULE In the event the...

Page 23: ...ccordingly All temperature site LEDs are turned off in Continuous Mode All displayed measurements are considered to be unstable Axillary Measurements The TurboTemp thermometer measures axillary arm pi...

Page 24: ...Sensor Wavelength 660nm 905nm Sensor Power 80mW SpO2 Pulse Rate Range 20 to 300 SpO2 Pulse Rate Accuracy 1 bpm Nellcor SpO2 OxiMax Accuracy 70 to 100 2 Below 69 Unspecified Neonate 70 to 100 3 Statist...

Page 25: ...Measurement Range 30 0 C to 43 0 C 85 0 F to 110 0 F Response Time Oral 4 to 10 sec typical Response Time Axial Rectal 10 sec typical Continuous Mode Accuracy 0 1 C 0 2 F full range Predictive Mode A...

Page 26: ...nce Battery Status Sensor AC Power Patient Size Temperature Source Keys Up to 11 membrane activated Languages English French German Italian Portuguese Spanish Danish Dutch Trend Reports Memory Types T...

Page 27: ...ealed lead acid battery Rating 6V 7 2 Amp Hours Battery Life 8 hours with NIBP every 5 minutes Recharge Time 6 hours Power Requirements 100 240 VAC 10 50 60 Hz Environmental Operating Temperature 0 to...

Page 28: ...Mark Identifies the degree of protection against fluid as drip proof Type CF Equipment defib proof Do not dispose of in municipal waste Wheeled bin symbol indicates separate collection for electrical...

Page 29: ...Criticare Systems Inc VitalCareTM 506N3 Series Service Manual Page 1 17 Section 1 Introduction Symbol Definition Communication Transmit Receive Port Not a Sensor Connection...

Page 30: ...roper positioning of these items after patient application Unapproved modifications to the monitor may cause unexpected results and present a hazard to the patient Risk of electrical shock Do not remo...

Page 31: ...MRI image quality Use of MRI may interfere with the monitor RADIO FREQUENCY INTERFERENCE The monitor conforms with IEC 1000 4 3 for radio frequency interference and will operate with negligible adver...

Page 32: ...s recommended accessories is protected against the effects of the discharge of a defibrillator and the use of HF electrosurgical equipment The monitor presents no known adverse effects to pacemakers o...

Page 33: ...ternal serial port The SERVICE DISPLAY reports detailed information about the serial number and software revision of the specific monitor The SERVICE DISPLAY contains special facility specified config...

Page 34: ...al number APP CS nnnn N A Main software checksum SpO2 XXXXX nn nn N A SpO2 module revision where XXXXX is a three to five character name for the type of SpO2 module nn nn is alphanumeric revision iden...

Page 35: ...U ALARMS configuration YES indicates true silencing of the audio alarm NO causes the audio to not annunciate alarms but sounds a double beep every two minutes for verification that the audio circuit s...

Page 36: ...ccuracy of the NIBP transducer The current pressure is displayed on the second LCD line with an accuracy of 2 for all pressures from 0 to 300mmHg The format allows for the display of negative numbers...

Page 37: ...X XX TEST PRINT Upon test completion the message DONE displays in the bottom line of the LCD Press an ARROW key with DONE displayed to scroll to the next or previous secondary service menu item Press...

Page 38: ...ey at the same time 2 The 506N3 Series monitor attempts to connect to extended NIBP calibration tools through the external serial port identifying itself as a 506N3 Series monitor 3 The message CHECKI...

Page 39: ...four options Press the MENU key to access the desired menu when it displays To access a menu setting press the MENU key a second time when the desired heading is visible The header moves to the top t...

Page 40: ...larm Type Range Adult Pediatric Neonate Alarm Volume 1 to 10 Off 4 4 4 Pulse Volume 1 10 Off Off Off Off Pulse Rate High 80 to 250 Off 150 150 180 Pulse Rate Low 20 to150 Off 40 40 90 SpO2 High 70 to...

Page 41: ...Print on NIBP On Off On Print on alarm On Off Off Interval 10 20 30 seconds 1 2 5 10 15 30 60 minutes 2 4 8 12 15 24 hours Off Off Output Printer Serial Off Printer with internal printer Serial withou...

Page 42: ...ile on the monitor To set settings different from the HOSP hospital defaults 1 Power up the monitor Wait for the screen to display PATIENT 2 Press the PATIENT key to set the settings for each patient...

Page 43: ...SETUPS menu 3 Verify that the board setups are correct for this monitor 4 Press and hold the MENU key to exit the BOARD SETUPS menu Saving Unit Defaults CONFIGURATION DEFAULTS 1 Press the DOWN arrow k...

Page 44: ...TORE USER 8 Press the MENU key The arrow in that display line should point to the right 9 Press the UP or DOWN arrow keys until YES appears 10 The monitor asks to CONFIRM Press the UP or DOWN arrow ke...

Page 45: ...limits for adult monitoring conditions To set pediatric alarm limits enter the ALARM MENU while you are in the pediatric mode Change the patient mode by pressing the PATIENT key until the PEDIATRIC L...

Page 46: ...40 mmHg and Off The factory default value is 200 for Adult and Pediatric modes and 140 for Neonate mode Low Systolic Select the low alarm limit for systolic blood pressure Choices are 50 to 150 mmHg a...

Page 47: ...ontinuous mode of temperature monitoring The factory default value is PRED and the monitor returns to predictive mode after each power cycle Degrees F C Toggles between degrees Fahrenheit F and degree...

Page 48: ...factory default is On On Alarm The monitor prints data during a medium level alarm limit violation Choices are ON or OFF The factory default is OFF Interval This sets the time interval for automatic i...

Page 49: ...The factory default setting is MM DD YYYY Time Sets the monitor time to 24 Hour or AM PM The default is 24 Hour Hour Sets the current hour 24 hour format Minute Sets the current minute Day Sets the cu...

Page 50: ...r must be restarted before the language setting change activates Trend Button Settings Press and hold the TREND button to set the trend settings Interval Sets the interval of time you wish the data to...

Page 51: ...half of the enclosure houses the 6 Volt lead acid battery AC to DC Power Supply NIBP Module optional Printer Module optional SpO2 Module and optional Temperature Module All non power modules have elec...

Page 52: ...electronically through the external serial port or in hardcopy via the optional internal printer module There is a power supply section of the Main Board wherein regulated DC voltages are generated f...

Page 53: ...e oximetry module is a small printed circuit board assembly that provides the core components of a low power pulse oximeter system with OxiMax performance It is designed for OEM use and supports the f...

Page 54: ...01 The FILAC FasTemp OEM Module is purchased from Tyco Healthcare Kendall to utilize their fast predictive temperature algorithm ALARIS TURBOTEMP MODULE PN 91403A001 Criticare Systems Inc produces the...

Page 55: ...J6 J7 J8 J11 J10 J9 P2 P1 J12 Not Used Not Used Not Used RS232 Communication LCD Connector Speaker J1 J2 J4 J3 MAIN BOARD 91384A001 2 3 PRINTER 91389A002 PAPER FEED button Print Motor Print Head J1 J...

Page 56: ......

Page 57: ...ean the display window by wiping it with a clean soft lint free cloth sprayed with common glass cleaner Do not spray glass cleaner directly on the display Blood Pressure Cuffs To clean the reusable bl...

Page 58: ...connector in any liquid Doing so may damage the connector The SpO2 sensor may be wiped clean with alcohol The SpO2 sensor may be disinfected by placing the paddles and cable in a 2 glutaraldehyde solu...

Page 59: ...aces with a clean dry gauze pad Using excessive force when removing the disposable wrap may damage the sensor Do not sterilize by irradiation steam or ethylene oxide EtO DS 100A SENSOR The DS 100A may...

Page 60: ...iping or soaking it for 10 minutes in isopropyl alcohol 70 If the ear clip is soaked be sure to rinse it with water and air dry it prior to use on the next patient After each cleaning and prior to use...

Page 61: ...itor as quickly as possible 3 Use a clean dry towel or cloth to remove the liquid from the monitor housing 4 A service technician should inspect the monitor as soon as possible 5 If the internal mecha...

Page 62: ......

Page 63: ...re provider Maintenance Schedule Long Term Storage No special preparation is necessary for long term storage of the monitor Although the battery does not have to be removed from the monitor for long t...

Page 64: ...ESD protected work bench Shock hazard The interior of the case contains exposed circuitry Do not short circuit the battery terminals The resulting high current discharge can cause burns Charge the ba...

Page 65: ...d disconnect the monitor from the AC Mains power source 2 Remove the four 4 Phillips screws from the battery cover on the back of the monitor Remove the battery cover Figure 5 1 Remove Screws 3 Remove...

Page 66: ...lide battery into the battery bay 3 Reattach the battery cover with the four 4 screws removed earlier Fuse Removal Replacement There are two AC power fuses located at the rear of the monitor directly...

Page 67: ...s SpO2 cable etc monthly for damage loose wires connections loose connectors cracked housing etc Check the cuffs for leakage as part of the NIBP verification Functional and Safety Testing Annual testi...

Page 68: ...Smart Sat SS 100A pulse oximetry analyzer or equivalent Computer with CSI NIBP Service program 97082A003 and WFSDLOAD program 506N3 SpO2 Hi Pot cable units with DOX SpO2 506N3 SpO2 leakage cable units...

Page 69: ...eventative Maintenance Test Fixtures DOX SP02 HI POT TEST FIXTURE DOX SPO2 LEAKAGE TEST FIXTURE NELLCOR HI POT TEST FIXTURE 0OINT O ONNECT ONNECT ONNECT ONNECT ONNECT ONNECT ONNECT 0OINT ONNECT 0OINT...

Page 70: ...06N3 Series Service Manual Criticare Systems Inc NELLCOR LEAKAGE TEST FIXTURE FASTEMP HI POT TEST FIXTURE FASTEMP LEAKAGE TEST FIXTURE ONNECT ONNECT ONNECT 0OINT 0OINT ROWN WIRE FROM TEMP CABLE ENTER...

Page 71: ...care Systems Inc VitalCareTM 506N3 Series Service Manual Page 5 9 Section 5 Preventative Maintenance TURBOTEMP HI POT TEST FIXTURE TURBOTEMP LEAKAGE TEST FIXTURE ENTER CONDUCTOR 7HITE WIRE FROM TEMP C...

Page 72: ...t High Voltage The following test procedure requires working with exposed electrical circuits and should only be attempted by experienced technicians Equipment Needed This test requires a Kikusui 7512...

Page 73: ...art Number SpO2 Cable Type Temperature Cable Type 506DN3 93975A001 DOX 506DNP3 93975A002 DOX 506DNT3 93975A003 DOX FasTemp 506DNTP3 93975A004 DOX FasTemp 506LN3 93975A005 Nellcor 506LNP3 93975A006 Nel...

Page 74: ...ELLCOR SPO2 1 Connect the Nellcor SpO2 Hi Pot cable to the ground test lead of the Hi Pot tester Attach the red test lead to Hot Neutral Test at 4242VDC 2 Connect the Nellcor SpO2 Hi Pot cable to the...

Page 75: ...connect the ground test of the Hi Pot tester to the TurboTemp cable Test at 2121VDC Leakage Testing This test requires a Dynatech 232D Safety Analyzer or equivalent leakage testing device Setup Proce...

Page 76: ...mal Polarity Open Neutral 500uA Reverse Polarity Open Neutral 500uA 3 Configure the leakage tester to test external case leakage Dynatech 232D MODE CASE LEAKAGE EXT LEAD Clip the external leakage test...

Page 77: ...eads Do not touch these leads or the monitor while performing this test 8 If the monitor has DOX SpO2 Connect the DOX SpO2 leakage cable to the LA terminal on leakage tester If the monitor has Nellcor...

Page 78: ...ing activity or alerts 2 Hold the MENU key while you restart the monitor The reset to defaults message appears Depending on configuration of the unit this message may appear as USER DEFAULTS HOSPITAL...

Page 79: ...one should be audible Confirm that the alarm bell indicator LED flashes 7 Return the alarm volume setting to 4 8 In the CONFIGURATION menu turn on the temperature module and turn off the NIBP monitori...

Page 80: ...red LED flashes continuously and all alarms are silenced 16 Restart the monitor to reset the NIBP module to ON Power Supply Performance This applies to all 506N3 Series monitors 1 Verify the green AC...

Page 81: ...t by pressing the PATIENT key until the ADULT icon illuminates 2 Press the NIBP START STAT STOP key and allow the monitor to take at least four 4 readings The systolic diastolic and mean readings shou...

Page 82: ...normal boot sequence but enters the Service Mode instead The LCD shows the message SERVICE DISPLAY 3 Press the DOWN arrow to scroll through the menu options to TEST MENU 4 Press the DOWN arrow to scr...

Page 83: ...2 HIGH AMBIENT message appears by introducing a higher than normal amount of ambient light on the SpO2 sensor detector 7 Using an optical load to simulate a small signal such as a foam packing peanut...

Page 84: ...the finger sensor and reconnect to the connector on the monitor Verify SPO2 SENSOR message is displayed when the finger sensor is plugged in but with no finger inserted in the sensor 7 Remove the sens...

Page 85: ...The LED should flash by the upraised arm of the human icon 8 Place the probe under an armpit to verify a temperature reading appears 9 Remove the probe cover and reinsert the probe into the chamber we...

Page 86: ...Reinsert the probe into the chamber well Optional Other temperatures and functions may be verified with the Alaris TurboTemp Probe Simulator TurboTemp models only Simulator Setting Thermometer Reading...

Page 87: ...to TurboTemp cable 2121VDC _____ _____ _____ DOX SpO2 Temp Hi Pot Nellcor SpO2 to TurboTemp cable 2121VDC _____ _____ _____ Nellcor SpO2 Temp Leakage Tests PASS FAIL N A Leakage GND CONDUCTOR Normal...

Page 88: ...OR condition DOX NELLCOR _____ _____ Verify SPO2 HIGH AMBIENT condition DOX only _____ _____ _____ Take SPO2 HR readings DOX NELLCOR _____ _____ Verify LED Bargraph DOX NELLCOR _____ _____ Sensor symb...

Page 89: ...that Trends exits in memory _____ _____ Set Time Date to correct time _____ _____ CERTIFICATION THAT THE UNIT IS CALIBRATED AND FUNCTIONING PROPERLY NAME ______________________________________________...

Page 90: ......

Page 91: ...sed electrical circuits and only experienced electrical or biomedical technicians should attempt these procedures Any time a monitor is altered through repair or hardware adjustment you should fully t...

Page 92: ...g Servicing of the NIBP module requires a calibration work station At the beginning of each test special equipment may be listed A variety of customized cables clips and test fixtures may also be need...

Page 93: ...computer terminal program Pinout Chart Figure 6 1 Pinout Chart Procedure 1 Set the print device to SERIAL in the PRINTER SETUP menu Printing is then be routed to the communications port instead of th...

Page 94: ...t checking SpO2 values using the manual settings The manufacturer recommends using a timed and programmed sequence to ensure that there is optimal performance Auto Seq Model 506N3 Oximeter DOX Level S...

Page 95: ...sensors Nellcor adapter cable to attach from Smartsat CAT 939XS Nellcor Adapter cable to SmartSat Programming the SmartSat Analyzer The SmartSat can be used for spot checking SpO2 values using the ma...

Page 96: ...A003 revision 2 or higher Installing the PC Service Program The NIBP Service Program is provided on a self installing CD ROM disk If the CD ROM does not run automatically you may need to click on the...

Page 97: ...on the shortcut on the PC desktop Close the disclaimer dialogue box 5 Select COM1 for the port For laptops using a USB adapter select COM 4 or an alternate COM port as necessary 6 Select 506N3 NIBP MO...

Page 98: ...from the service tool screen on the PC Figure 6 6 Select Calibrate 2 A box appears as shown Verify that the pressure at the cuff is 0mmHg 2mmHg If not adjust R1 for 0 122 TP 10 NOTE Adjustment is only...

Page 99: ...fy Cuff Pressure 4 Connect the fitting from the manometer onto the NIBP fitting on the unit Click Next again The pump should inflate to 250mmHG and then settle Use the UP or DOWN buttons to adjust the...

Page 100: ...lCareTM 506N3 Series Service Manual Criticare Systems Inc 7 A Positive Confirmation message should appear Select Done Figure 6 11 Positive Confirmation Message If a confirmation fails then power cycle...

Page 101: ...vice Manual Page 6 11 Section 6 Service Testing Calibration Safety Test 1 Using the mouse click on the Safety test button Figure 6 12 Select Safety 2 A High Pressure Safety Test window opens Click on...

Page 102: ...ticare Systems Inc 3 The cuff pressure should increase until approximately 300 315 mmHg Verify that the Pass box for Adult contains a checkmark Figure 6 14 Adult Test Pass 4 Click on the Test Infant M...

Page 103: ...ervice Testing Calibration 5 Verify that the Pass box in the Infant field contains a checkmark Figure 6 16 Test Infant Mode Pass 6 Click Done if a checkmark appears in the Pass box The main screen dis...

Page 104: ...Calibration Page 6 14 VitalCareTM 506N3 Series Service Manual Criticare Systems Inc Speed Test 1 Click on Speed Figure 6 18 Select Speed 2 A Factory Speed Test window opens Click on Start Figure 6 19...

Page 105: ...Calibration 3 Verify that the Inflation and Deflation indicates a Pass with checkmarks in the boxes Figure 6 20 Factory Speed Test Pass 4 If each Pass box has a checkmark click on the Done button 5 Th...

Page 106: ...Page 6 16 VitalCareTM 506N3 Series Service Manual Criticare Systems Inc Leak Test 1 Click on the Leak test button Figure 6 22 Select Leak 2 A Leak and High Time Test window appears Click Start Figure...

Page 107: ...e Testing Calibration 3 Verify that the Pass criterion indicates a Pass for the Leakage Test by having a checkmark next to it in the box Figure 6 24 Leakage Test Pass 4 Verify that the High Time Test...

Page 108: ...ick on the Infant high time test only A checkmark appears in the box Click Start Figure 6 26 Infant High Time Test Only 6 After approximately 60 seconds the box next to Pass should contain a checkmark...

Page 109: ...care Systems Inc VitalCareTM 506N3 Series Service Manual Page 6 19 Section 6 Service Testing Calibration 8 The main screen displays checkmarks indicating a Pass of the Leak tests Figure 6 28 Leak Test...

Page 110: ...ion Page 6 20 VitalCareTM 506N3 Series Service Manual Criticare Systems Inc Accuracy Test 1 Click on Accuracy Figure 6 29 Select Accuracy 2 A Pressure Accuracy Test window appears Click Start Figure 6...

Page 111: ...y that the pressure is within 2 or 3mmHg If OK click on the Pass box to place a checkmark in the box Click Next Figure 6 31 Pressure Accuracy Test 70 mmHg 4 Repeat for 140 and 280mmHG Figure 6 32 Pres...

Page 112: ...n No additional performance testing is necessary for the temperature module If the monitor fails the temperature verification in Temperature Verification in Section 5 replace the module as necessary T...

Page 113: ...should only be attempted by experienced electronics technicians Do not short circuit the battery terminals The resulting high current discharge can cause burns Before disassembly remove the battery t...

Page 114: ...ng strap 4 The wrist strap and mat should both be connected through a resistor 1 mega ohm typical to the same ground source 5 Wrist ground straps should be tested on a daily basis 6 Components should...

Page 115: ...nnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery Removal Replacement in Section 5 4 With a 1 Phillips screwdriver remove the two 2 painted screws pn 40193B...

Page 116: ...Set the new printer assembly on the top of the monitor Press the assembly until it snaps into place 10 Fasten the printer assembly to the monitor with the two 2 painted screws removed earlier NOTE Wh...

Page 117: ...y as described in Battery Removal Replacement in Section 5 4 Remove the four 4 gray coated P H M S screws from the side panel pn 45171B001 45171C001 45196B001 or 45196B002 NOTE On monitors with DOX Sp...

Page 118: ...d then lift the two foam pads from the insulator that are holding the cables down NOTE Putting a strain on the flex cable will cause the flex cable to disconnect from the Temperature board or the Isol...

Page 119: ...r and disconnect the black and red wire from J3 of the isolation board This cable is soldered to the FasTemp PCB Figure 7 8 Isolation Board Connectors 8 Disconnect the RS232 cable pn 90933A001 from J4...

Page 120: ...n lift the two foam pads from the insulator that are holding the cables down NOTE Putting a strain on the flex cable will cause the flex cable to disconnect from the Temperature board or the Isolation...

Page 121: ...cable pn 90931A001 from the connector J1 beneath the PCB NOTE Do not tuck temp cable into opening Add RN to connector after reassembly NOTE The connector is locking Inserting cable incorrectly will re...

Page 122: ...release the FasTemp Board from the side panel NOTE Under the bottom of the Board are two 2 insulating washers DO NOT LOSE These must be positioned as shown Figure 7 14 DO NOT Lose Washers 10 Lift the...

Page 123: ...the proper polarity Failure to place the ribbon cable properly can damage the Temperature Assembly Ensure the contacts face the board at J3 on the FasTemp Board 12 Disconnect the RS232 cable pn 90933A...

Page 124: ...e is placed into the connector reversed the board will not function and may cause damage Figure 7 15 Remove Temp Cable and Screws 3 Place side panel with TurboTemp Board facing upwards Component side...

Page 125: ...sconnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery Removal Replacement in Section 5 4 Remove the four 4 gray coated P H M S screws from the side panel pn...

Page 126: ...the standoffs pn 42476B001 that hold the DOX SpO2 Board to the base assembly Figure 7 18 DOX SpO2 PCB NOTE Insulator is placed on top of PCB then standoffs 3 Remove insulator 4 Remove the two 2 screws...

Page 127: ...s on removing the side panel 1 Carefully lift the side panel up and then lift the two foam pads from the insulator that are holding the cables down Figure 7 19 Lift Foam Pads 2 Place a small box or si...

Page 128: ...able into the opening Add RN to connector after reassembly NOTE The connector is locking Inserting the cable incorrectly will cause damage if powered up 7 Remove the standoffs pn 42476B001 that hold t...

Page 129: ...3 Series Service Manual Page 7 17 Section 7 Disassembly 10 Unplug the SpO2 cable pn 90930A001 from P1 of the PCB 11 Replace the DOX SpO2 PCB 12 Reassemble in reverse order Follow Completion of Service...

Page 130: ...lator 5 Remove the two 2 screws pn 40995B005 that are holding the Nellcor Carrier PCB pn 91387A001 to the base assembly Torque is 5 in lbs 6 Unplug the SpO2 cable pn 90930A001 from P1 of the PCB 7 Rem...

Page 131: ...r directions on removing the side panel 1 Carefully lift the side panel up and then lift the two foam pads from the insulator that are holding the cables down Figure 7 24 Lift Foam Pads 2 Place a smal...

Page 132: ...assembly 7 Remove the standoffs pn 42476B001 that are holding the insulator PCB Torque is 2 in lbs NOTE Insulator is placed first then standoffs 8 Remove the insulator 9 Remove the two 2 screws pn 409...

Page 133: ...move the two 2 standoffs pn 42255B004 and two 2 nuts pn 40008B003 that are attached to the carrier PCB Torque is 1 in lbs 14 Replace the Nellcor Carrier PCB pn 91387A001 and or Nellcor PCB pn 83459B00...

Page 134: ...in Battery Removal Replacement in Section 5 4 Flip the unit over and loosen the four 4 gray coated screws pn 40195B005 There are two 2 screws at the top of the handle and two 2 screws at the bottom of...

Page 135: ...Disconnect the SpO2 cable at J6 on the Main Board Connector is locking Pin 1 is red side up 11 Disconnect the printer cable at J4 on the Main Board 12 Disconnect the ground wire at P3 on the Main Boa...

Page 136: ...the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw pn 40995B005 and washer pn 40086B002 holding the folded tab fr...

Page 137: ...Main Board REASSEMBLY 1 Mount four 4 standoffs M F pn 42255B003 onto the Main Board PCB side without connectors using four 4 nuts pn 40008B005 2 Install LCD Display Assembly pn 90029A001 to the Main B...

Page 138: ...he membrane slides through the opening of the PCB assembly Place the two together and lay back down onto the table 9 Mount the PCB assembly to the bezel using four 4 P H M S screws pn 40995B005 These...

Page 139: ...M S screws through the ring terminal lower right corner and both holes of the ground tail This is done in place of the washer stated above b Remove the green ground wire from the metal chassis Figure...

Page 140: ...ne tail if necessary 13 Plug speaker assembly pn 90932A001 into J3 of the Main Board 14 Slide the speaker into the front rail of the bezel Place the orange and brown wires into relief as shown below F...

Page 141: ...ezel Figure 7 35 Removing Speaker 3 Slide the new speaker into the rail of the front bezel The speaker should rest in the upper slot on the bezel Insert wires into slots on the Main Board Figure 7 36...

Page 142: ...in reverse order When closing the front bezel onto the monitor make sure no wires are pinched between the bezel and the monitor This will damage the wires Do not allow the battery cable ferrites to th...

Page 143: ...Figure 7 38 Remove Speaker 2 Unplug the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw pn 40995B005 and washer 40...

Page 144: ...1 and remove the tail from the connector 6 Remove the assembly from the bezel NOTE For monitors with a Bezel Support pn 45190B001 retain the Bezel Support 7 Flip the assembly over Determine which asse...

Page 145: ...through the opening of the main board assembly pn 90232A001 NOTE If the monitor has a bezel support first replace the bezel support around the NIBP LEDs The bezel support goes around the SYS DIA syst...

Page 146: ...round flex circuit from membrane by folding over the ground tail and inserting P H M S screws through the ring terminal and both holes of the ground tail Attach the right side of the bezel and torque...

Page 147: ...4 Remove Speaker 2 Unplug the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw pn 40995B005 and washer pn 40086B002...

Page 148: ...n the back 8 Once removed clean the front of the bezel with alcohol Remove any residue from the bezel surface 9 Obtain a new membrane NOTE See Section 9 Drawings and Schematics for the correct part nu...

Page 149: ...nd even 15 Fold over the membrane s ground tail and connect to the Main Board using a P H M S screw and washer Attach the right side of the bezel and torque all five 5 screws at 5 in lbs NOTE If the m...

Page 150: ...ticare Systems Inc 17 Slide the speaker into the front rail of the bezel Place the orange and brown wires into relief as shown below Figure 7 48 Reinsert Speaker Reassemble monitor and follow Completi...

Page 151: ...nd loosen the four 4 gray coated screws pn 40195B005 There are two 2 screws at the top of the handle and two 2 screws at the bottom of the rear housing Torque to 5 in lbs Figure 7 49 Remove Screws Hol...

Page 152: ...Main Board 12 Disconnect the ground wire at P3 on the Main Board from the chassis This step is only necessary if the monitor has an older Main Board pn 91384A001 or 91384A002 Monitors with new Main B...

Page 153: ...CN1 5 Flip the chassis up with the power supply facing up 6 Loosen the four 4 screws pn 40496B001 that are contained with the four 4 6 cup washers pn 42499B001 Lift the power supply PCB pn 86517C001...

Page 154: ...ur 4 screws pn 40496B001 that are contained with the four 4 6 cup washers pn 42499B001 Lift the power supply PCB pn 86517C001 up and remove the four cup washers that lie beneath the power supply 7 Rem...

Page 155: ...tion of Service 1 Verify all connections are secure 2 Reconnect the battery as described in Battery Removal Replacement in Section 5 3 Perform the functional tests in Functional and Safety Testing in...

Page 156: ......

Page 157: ...lay blank LEDs functional Contrast is misadjusted Bad LCD Board connection Bad LCD Board Adjust CONTRAST in the CONFIGURATION menu Check pins and reconnect Replace LCD Board Leaks in NIBP system Defec...

Page 158: ...be set for 506DN3 series monitors and NCOR should be set for 506LN3 series monitors Verify that LINE FREQ is set correctly in DEFAULT SETUPS in the service menu Replace sensor Reconnect SpO2 board Rep...

Page 159: ...506LNV3 93975A011 Final Assembly 506LNVP3 93975A012 Final Assembly 506N3 93975A020 Final Assembly 506NP3 93975A021 Final Assembly 506NT3 93975A022 Final Assembly 506NTP3 93975A023 Final Assembly 506NV...

Page 160: ...P PCB 91325A003 NIBP PCB Schematic 91325S003 Main Board PCB 91384A001 A002 A003 Main Board Schematic 91384S001 S002 S003 FasTemp Isolation PCB 91386A001 FasTemp Isolation PCB Schematic 91386S001 Nellc...

Page 161: ...SET 506N3 ENGLISH 14 80518B001 BATT 7 2AH 6V 16 40994B001 ADHESIVE RTV3145 CL 17 40193B002 P H M S 4 40 X 250 COATED GREY 25 41891B004 DUST COVER CLEAR DB9P 506DNP3 93975A002 AY FINAL 506DNP3 DOX SPO2...

Page 162: ...NEL TEMP 506 GEMINI 08 41973B002 FASTEMP SILICONE CONTACT 09 83460B001 FASTEMP OEM PCB ASSEMBLY 10 83466B002 FLEX CIRCUIT 4POS OPP CONTACT 11 90933A001 CBL AY TEMP RS232 12 40283B001 WASHER FLAT 4 NY...

Page 163: ...A001 LABEL SET 506N3 ENGLISH 20 80518B001 BATT 7 2AH 6V 22 40994B001 ADHESIVE RTV3145 CL 23 42619B001 FOAM PAD 25 X 1 00 24 40193B002 P H M S 4 40 X 250 COATED GREY 25 41891B004 DUST COVER CLEAR DB9P...

Page 164: ...01 NELLCOR NELL 1 SPO2 PCB ASMBLY 06 41258B003 P H M S 2 56X 188 LGSEMS 07 40995B005 P H M S 4 40X 25 SEMS 08 42616B001 INSULATOR TEMPERATURE BOARD 09 42476B001 STANDOFF M F 4 40X 250 10 45170B001 SID...

Page 165: ...09 42476B001 STANDOFF M F 4 40X 250 10 83460B001 FASTEMP OEM PCB AY 11 83466B002 FLEX CIRCUIT 4POS OPP CONTACT 12 90933A001 CBL AY TEMP RS232 13 45171B001 SIDE PANEL TMP 506N3 14 41973B002 FASTEMP SIL...

Page 166: ...D 09 42476B001 STANDOFF M F 4 40X 250 10 83460B001 FASTEMP OEM PCB AY 11 83466B002 FLEX CIRCUIT 4POS OPP CONTACT 12 90933A001 CBL AY TEMP RS232 13 45171B001 SIDE PANEL TMP 506N3 14 41973B002 FASTEMP S...

Page 167: ...REY 25 41891B004 DUST COVER CLEAR DB9P 27 45197B001 PROBE COVER HOLDER 28 91403A001 AY PCB ALARIS TURBO TEMP 29 40995B009 P H M S 4 40 X 625 SEMS 506DNVP3 93975A010 DOX ALARIS TEMP W PRINTER Item CSI...

Page 168: ...GREY 28 41891B004 DUST COVER CLEAR DB9P 30 45197B001 PROBE COVER HOLDER 31 91403A001 AY PCB ALARIS TURBO TEMP 32 40995B009 P H M S 4 40 X 625 SEMS 506LNVP3 93975A012 NELLCOR ALARIS TEMP PRINTER Item...

Page 169: ...14 80518B001 BATT 7 2AH 6V 17 40193B002 P H M S 4 40 X 250 COATED GREY 25 41891B004 DUST COVER CLEAR DB9P 27 42670B001 COVER PLATE O2 SENSOR OPENING 506NP3 93975A021 506NP3 NIBP ONLY PRINTER MON Item...

Page 170: ...93B002 P H M S 4 40 X 250 COATED GREY 25 41891B004 DUST COVER CLEAR DB9P 26 42655B001 WASHER FILM INSULATING 27 42670B001 COVER PLATE O2 SENSOR OPENING 506NTP3 93975A023 506NTP3 NIBP ONLY FAST TEMP PR...

Page 171: ...G 29 45196B001 SIDE PNL TEMP ALARIS NELLCOR 30 45197B001 PROBE COVER HOLDER 31 91403A001 AY PCB ALARIS TURBO TEMP 32 40995B009 P H M S 4 40 X 625 SEMS 506NVP3 93975A025 NIBP PRINTER ONLY ALARIS Item C...

Page 172: ...MS 10 46021B008 LABEL 506N3 BASE AY NON TEMP 11 46426B004 LABEL HARDWARE REVISION 4 12 90930A001 CBL AY SPO2 TO MAIN BRD 13 41955B001 FOAM TAPE 1 0 X 2 12 With Temperature 93949A002 506N3 BASE ASSEMBL...

Page 173: ...SSEMBLY CHASSIS 506N3 09 40496B001 P H M S 6 32X 375 SEMS 10 46021B010 LABEL BASE NON TEMP NO SPO2 11 46426B001 LABEL HARDWARE REVISION 1 NIBP TEMP 93949A004 BASE ASSEMBLY NIBP TEMP Item CSI Part Desc...

Page 174: ...X 25 SEMS 06 40086B002 WASHER FLAT PL 125X 313 07 90932A001 CABLE ASSEMBLY SPEAKER 10 46021B004 LABEL 506N3 BEZEL AY NON TP ID 11 46426B006 LABEL HARDWARE REVISION 6 Temperature 92505A002 ASSEMBLY BEZ...

Page 175: ...S 06 40086B002 WASHER FLAT PL 125X 313 07 90932A001 CABLE ASSEMBLY SPEAKER 10 46021B012 LABEL BEZEL NON TEMP NO SPO2 11 46426B002 LABEL HARDWARE REVISION 2 NIBP TEMP 92505A004 BEZEL ASSEMBLY NIBP TEMP...

Page 176: ...FOAM PAD 35 X 2 0 X 25 THICK 17 90929A001 CABLE ASSY BATTERY TO MAIN BRD 18 45166B001 BATTERY DOOR 506N3 19 83378B001 SHCOK PAD 75DIA X 188TH 21 42515B001 LOCTITE 222MS THREADLCKR 22 46021B002 LABEL 5...

Page 177: ...002 NIBP FITTING 12 41700B002 TUBE POLYU 125X 250 85DU Pneumatic 95597A002 ASSEMBLY 506N3 NIBP PNEU OKEN Item CSI Part Description 01 40067B002 CABLE TIE 5 6 02 40296B002 TUBING SILC BLU 125X 250 03 4...

Page 178: ...T SERIAL PORT 10 45169B001 CONN SERIAL COLLAR 506N3 11 40995B006 4 40 P H M S SEMS PHILLIPS 12 40284B001 NUT 4 40 KEPS PL 13 46021B003 LABEL 506N3 MAIN DIS PCB AY ID 14 46426B004 LABEL HARDWARE REVISI...

Page 179: ...cate that the battery is either disconnected inside the monitor or the battery internal circuit is open The Battery Disconnect Warning indicator will cause the Battery Indicator light to flash red and...

Page 180: ...the orange and brown wires from the relief of main as shown below Figure A 1 Remove Speaker 3 Unplug the speaker assembly pn 90939A001 from J3 of the Main Board Place speaker assembly aside 4 With a...

Page 181: ...n 91388A001 Lift and remove There will be a display board header beneath the display board 10 Using a 1 4 nut driver remove the slide collar that is over the DB 9 connector A 1 Phillips screwdriver ma...

Page 182: ...S screws pn 40995B005 Torque 5 in lbs 6 Slide collar over the DB 9 connector and mount this to the Main Board using two 2 P H M S screws pn 40995B006 and securing with two 2 nuts pn 40284B001 NOTE Nu...

Page 183: ...as removed earlier can be reused by inserting P H M S screws through the ring terminal lower right corner and both holes of the ground tail Route the black ground wire under the membrane tail Figure A...

Page 184: ......

Page 185: ...21 9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 3 72548 72 1 6 72548 72 1 6 72548 72 1 6 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5...

Page 186: ...21 1 29 7 6 5 3257 7 6 28 29 5 7 5217 1 5 5 286 1 6 3 6 5 6 5 3 57 2 6 127 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217...

Page 187: ...9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 72548 72 1 6 3 72548 72 1 6 72548 72 1 6 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 6...

Page 188: ...7 21 1 29 7 6 5 3257 7 6 28 29 5 7 5217 1 5 5 286 1 6 167 35 17 5 3 3 5 31 7 9 172 35 17 5 286 1 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98...

Page 189: ...20 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 3 72548 72 1 6 72548 72 1 6 72548 72 1 6 7 03 5 3 8 5 6 520 6 7 3 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 21...

Page 190: ...2 021 725 3352 0 7 21 1 29 7 6 5 3257 7 6 28 29 5 7 5217 1 5 5 286 1 6 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 2...

Page 191: ...0 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 72548 72 1 6 72548 72 1 6 3 72548 72 1 6 7 03 5 3 8 5 6 520 6 7 3 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216...

Page 192: ...21 1 29 7 6 5 3257 7 6 28 29 5 7 5217 1 5 5 286 1 6 167 35 17 5 3 3 5 31 7 9 172 35 17 5 286 1 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 2...

Page 193: ...1 9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 3 72548 72 1 6 72548 72 1 6 72548 72 1 6 72548 72 1 6 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216...

Page 194: ...5 3257 7 6 28 29 5 7 5217 1 5 5 286 1 6 1 25 2 2 77 5 4 6 5 6 5 3 57 2 6 127 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 21...

Page 195: ...216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 72548 72 1 6 72548 72 1 6 72548 72 1 6 3 72548 72 1 6 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2...

Page 196: ...5 3 3 5 31 7 9 172 35 17 5 286 1 5 9 6 21 6 5 5 2 1 25 2 2 77 5 5 6 4 6 5 6 5 3 57 2 2 6 127 6 127 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 9...

Page 197: ...9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 72548 72 1 6 72548 72 1 6 3 72548 72 1 6 7 03 5 3 8 5 6 3 57 2 6 7 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 28...

Page 198: ...6 28 29 5 7 5217 1 5 5 286 1 6 5 9 6 21 6 5 5 2 6 0 6 5 6 5 3 57 2 4 6 127 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217...

Page 199: ...520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 72548 72 1 6 72548 72 1 6 3 72548 72 1 6 7 03 5 3 8 5 6 3 57 2 6 7 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1...

Page 200: ...3 3 5 31 7 9 172 35 17 5 286 1 1 25 2 2 77 5 6 5 5 2 5 9 6 21 6 7 8 6 5 6 5 3 57 2 4 5 6 127 6 127 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 9...

Page 201: ...21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 19 6 2 632 785 2 7 03 7 6 5 37 21 2 6 9 1 25 6 28 203 7 7 2 2 1 6...

Page 202: ...335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6...

Page 203: ...21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 193 6 2 785 2 7 03 35175 7 6 5 37 21 2 6 9 1 25 6 28 203 7 7 2 2 1...

Page 204: ...9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6...

Page 205: ...23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 19 1 25 632 785 2 7 03 7 6 5 37 21 2 6 9 1 25 6 28 203 7 7...

Page 206: ...4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176...

Page 207: ...3 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 193 1 25 785 2 7 03 35175 7 6 5 37 21 2 6 9 1 25 6 28 203 7...

Page 208: ...7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2...

Page 209: ...0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9...

Page 210: ...12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35...

Page 211: ...0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9...

Page 212: ...5 9 6 21 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6...

Page 213: ...257 72 6 25 33529 35 25 72 6 30 17 3 3 72548 72 1 6 3 67 6 5 3 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 1...

Page 214: ...12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35...

Page 215: ...57 72 6 25 33529 35 25 72 6 30 17 3 3 72548 72 1 6 3 67 6 5 3 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 12...

Page 216: ...1 5 9 6 21 5 9 6 7 67 3 57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5...

Page 217: ...6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 19 1 3 785 2 7 03 7 6 5 37 21 2 6 9 1 25 6 28 203 7 7 2 2 1 6 48 7 5 48 5 0...

Page 218: ...1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66...

Page 219: ...80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6 35 17 7 7 6 176 1 66 0 193 1 3 785 2 7 03 35175 7 6 5 37 21 2 6 9 1 25 6 28 203 7 7 2 2 1 6 48 7 5 48...

Page 220: ...57 12 335 0 335 4 335 1 7 287 5 77 1 216 17 2 5 7 5 6 67 06 1 1 250 7 21 1 0 127 23 25 98 21 17 7 6 2 80 17 217 16 21 17 2 127 6 35 17 5 9 6 216 5 9 5 1 7 6 72 5 1 81 66 27 5 6 63 1 6 5 5 6 7 2 127 6...

Page 221: ...L TORQUE TO 5 IN LBS 4 PL NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION A...

Page 222: ...6 17 7 9 6 1 6 1 6 1 20321 176 352 66 6 25 5 7 21 0867 87 25 1 5 7 1 6 35 25 72 03 0 17 7 21 9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 5 9 6 7 67 3 57...

Page 223: ...35 25 72 6 30 17 72548 6 5 6 72 1 6 6 7 3 57 180 5 5 9 6 21 1 7 50 1 6 83 6 6 2 1 523 2 7 5 2 6 9 3 523 2 7 5 2 6 9 3 3 7 1 7 5 1 5281 5 1 2 5 1 52 1 5 1 875 8 5 1 1 1 1 875 7 50 1 6 83 72 5 32 5 683...

Page 224: ...05 11 18 05 2 RWK SEE ECN 8590 3 SC 06 30 06 SEE ECN 8908 1 2 6 7 8 9 11 10 5 3 TORQUE TO 5 IN LBS 4 PL TORQUE TO 5 IN LBS 4 PL 6 CUP WASHER 8 PL 13 12 TORQUE TO 5 IN LBS 4 PL NOTES 1 CSI RESERVES TH...

Page 225: ......

Page 226: ...3 8 06 SEE ECN 8707 DBL 08 15 06 4 RWK SEE ECN 8908 9 5 3 11 6 3 3 8 7 1 10 12 2 4 13 0 75 LONG 1 10 LONG 0 75 LONG INSTALL WITH ARROW POINTING AWAY FROM PUMP 2 13 LONG 4 PL SOLDER RED WIRE TO PUMP TE...

Page 227: ...6 1 20321 176 352 66 6 25 5 7 21 0867 87 25 1 5 7 1 6 35 25 72 03 0 17 7 21 9 7 216 520 5 1 6 63 7 216 25 27 5 5 48 5 0 176 0867 5 3257 72 6 25 33529 35 25 72 6 30 17 5 9 6 7 67 3 57 12 335 0 335 4 3...

Page 228: ...SC 03 24 05 NTS SEE ECN 8544 2 506N3 95745A001 DATE DESCRIPTION BY OF SW S COOGAN 07 25 05 A KAPLAN 07 25 05 LEWANDOWSKI 07 25 05 RWK 09 01 05 1 SEE ECN 8481 RWK 10 20 05 NOTES 1 CSI RESERVES THE RIG...

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Page 234: ...C61 10 T 1 2 C2 15 pF 1 2 R55 10 0K 249K R23 R50 20 0 1 C56 1 2 Q31 FDN337N 2 1 3 CRA15 47R 100pF 3 4 5 6 9 7 10 8 R43 10 0K 1 C35 1 2 01 C54 1 2 R100 10 0K R213 2 00K 47 x 2 CRA26 1 4 CRA28A 100K X 4...

Page 235: ...2 U28 LM3478MM VIN 8 DR 6 PGND 5 AGND 4 ISEN 1 FB 3 FA SD 7 COMP 2 R181 28 0K Q28 MMBT4403 1 3 2 R186 20 0K R182 6 19K TP8 Q7 SI4435BDY 6 7 4 1 2 3 8 5 L4 10 uH 1 2 Q30 TN2106 2 1 3 R196 100K R78 7 3...

Page 236: ...LETE 6 TURN POWER OFF AND REMOVE AC 7 REMOVE NULL MODEM CABLE 8 REMOVE TP1 TP8 AND TP2 TP18 SHORTS PROCEDURE TO FORCE BOOT MODE Break Detection Time 28 mS to 932 ms 552 mS TYP R169 221 R98 2 00K R93 1...

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Page 246: ...Sensor To Main Board Isolation Barrier Active Low Turns Module OFF 35 V 3 3V Logic 6V NOMINAL UNREGULATED NOTES ALL RESISTORS ARE 1 0603 SIZE MF UNLESS OTHERWISE NOTED ALL CAPACITORS ARE UF CERAMIC S...

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Page 251: ...DO NOT SCALE PRINT DO NOT SCALE PRINT REV DATE DESCRIPTION BY...

Page 252: ...3 GNDA 4 VSPA 5 VSPAS 6 CLK 9 FDS 8 RSYS 7 RDD S 19 SETUP 20 RSETUP 21 TEST 22 GND 13 VDD 12 VBUFD 24 VREFIN 23 RN8 100KX4 RN8 100KX4 1 2 3 4 8 7 6 5 R5 100 R5 100 1 2 TAB Q9 PZT2222A TAB Q9 PZT2222A...

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