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TM-402 User’s Guide

User’s Guide # D292105F

V-TEK, Inc.

751 Summit Avenue

Mankato, MN 56001

(P) 507-387-2039

www.vtekusa.com

Summary of Contents for TM-402

Page 1: ...TM 402 User s Guide User s Guide D292105F V TEK Inc 751 Summit Avenue Mankato MN 56001 P 507 387 2039 www vtekusa com...

Page 2: ...vided Material Significant portions of this documentation were provided by KEYENCE CORPORATION OF AMERICA 1100 North Arlington Heights Road Suite210 Itasca IL 60143 1 888 KEYENCE 1 888 539 3623 www ke...

Page 3: ...ISO 12100 2006 Machinery Safety Safety of machinery General principles for design Risk assessment and risk reduction EN13849 2008 Machinery Safety Safety Related Parts of Control Systems Part 1 Genera...

Page 4: ......

Page 5: ...Introduction Contents Introduction ii Theory of Operation iii Machine Details iv Intended Use v Operator Requirements vii Safety Features viii Safety Warning Labels xi Contact Information xii...

Page 6: ...imizes set up time and operator intervention for fast easy functioning Standard Features Touch screen operator interface for easy setup and operation Bowl input Tape output Ability to rotate component...

Page 7: ...stop operation and trigger an error message allowing the user to correct the error before continuing operation As the tape advances it passes sensors which detect jams in tape Once the carrier tape re...

Page 8: ...0 cm Working area 11 x 9 3 5 m x 2 75 m Weight 267 lb 121 Kg Power Requirements Air consumption 5 SCFM at 85 PSI Electrical 120 OR 240 VAC bowl dependent 50 60Hz AC Note The TM 402 is designed and tes...

Page 9: ...er s Linear Track speeds are set with the control knobs on the Bowl assembly Feed rates are up to 2 800 units per hour dependent on component size Caution V TEK Incorporated takes no responsibility fo...

Page 10: ...hese enclosures or to block disable or override the door sensors The enclosure doors may be left open during basic set up procedures such as positioning the pick head at place or pick locations If the...

Page 11: ...g or maintaining the TM 402 Safe operation of the TM 402 does not require gloves of any type however some component manufacturers may recommend gloves be worn when handling parts Consult the component...

Page 12: ...s one Emergency Stop Switch on the TM 402 It is located on the left side of the machine below the Take up Arm When an emergency stop switch is triggered all motion will be halted and the machine will...

Page 13: ...e doors are left open during setup the TM 402 automatically reduces the speed of the pick head to a fraction of its normal operating speed to prevent operator injury due to collision etc Buzzer Alarm...

Page 14: ...ber The combination of a solid green light and a solid amber light indicate the machine is at the end of a job and is in the process of creating a leader Red Amber The combination of a blinking red li...

Page 15: ...er to the machine before removing panels or enclosures with this warning label Temperature Hazards Indicates a hot surface Use care when working near these surfaces and allow them to cool before perfo...

Page 16: ...ervice vtekusa com website http www vtekusa com For customer service please refer to the Customer Service Contact Sheet at the back of this manual European Representative QNET BV Hommerterweg 286 6436...

Page 17: ...ct Information i xii Table of Contents Chapter 1 Assembly Installation 1 1 Preparing the Work Area 1 2 Space Requirements 1 2 Table Requirements 1 3 Power Requirements 1 4 Unpacking the TM 401 1 5 Ass...

Page 18: ...4 4 Load the Bowl Feeder 4 5 Nozzle Installation 4 7 Selecting the Correct Nozzle Nozzle Tip 4 7 Installing Nozzle Nozzle Tip 4 8 Taper Setup 4 9 Load Carrier Tape 4 9 Load Cover Tape 4 11 Load Take...

Page 19: ...11 Chapter 7 Troubleshooting 7 1 Emergency Stop 7 2 Activating an Emergency Stop 7 2 Clearing an Emergency Stop 7 3 System Alarm Messages 7 6 Error Message Table 7 21 Adjusting Nozzle Vacuum Sensors...

Page 20: ...sure Regulator 8 4 Pick Head Maintenance 8 5 Nozzle Tip 8 5 Vacuum Levels 8 5 Replace the Vacuum Filter 8 5 Check Actuator Belt Tension 8 7 Taping Module Maintenance 8 8 Heat Sealer 8 8 Loading Track...

Page 21: ...r 1 Assembly Installation Contents Preparing the Work Area 1 2 Space Requirements 1 2 Table Requirements 1 3 Power Requirements 1 4 Unpacking the TM 402 1 5 Assembling the TM 402 1 6 Equipment Require...

Page 22: ...flat stable surface in a well lit work area that is a minimum of 7 high x 11 wide x 9 deep 2 2 m x 3 5 m x 2 7 m to provide suf ficient space for the assembled machine when it is fully loaded with a v...

Page 23: ...justed to suit operators of varying heights The objective is to position the TM 402 controls so they are easily accessible for operation and maintenance The suggested level is 36 900 mm above the floo...

Page 24: ...ropped on the machine from over head Power Requirements The TM 402 will also require access to a 85 110 PSI air pressure system and a 240 VAC 50 60 Hz power supply Locate the machine so electrical pow...

Page 25: ...Kit are individually bubble wrapped and packed around the base machine The TM 402 crate should contain the base machine along with the following items A 240 Volt Bowl Feeder B Carrier Tape Arm C Take...

Page 26: ...the crate before lifting Note Use a forklift with a minimum load capacity of 300 pounds 136 kg and a fork length that is a minimum of 40 inches 102 cm so the fork fully extends beyond the crate on th...

Page 27: ...e The machine may be manually lifted from the crate The base machine weighs 265 lb 120 Kg so the task will require four people Position one person at each corner of the machine using the lift points i...

Page 28: ...4a fm Re assemble the TM 402 1 Position the Tower Light Lift Tower Light snapping it in place in an upright position perpendicular to the TM 402 2 Connecting the Carrier Tape Arm a Remove the black k...

Page 29: ...d secure it into place with the black knob 4 Positioning the Take up Arm a The Take up Arm has a dowel pin which locks into position holes on the Track Sup port Bracket Loosen the black knob on the ba...

Page 30: ...mbled TM 402 verifying that all twist ties have been removed and all cables are secure b Connect the power cord to the power receptacle on the back of the TM 402 then connect the other end to a 240 Vo...

Page 31: ...2 Machine Overview Contents Front View 2 2 Right Side View 2 3 Left Side View 2 4 Back View 2 5 Controls Connections Labeling 2 6 The Taper 2 8 Pick Place Assembly 2 10 Bowl Feeder 2 11 2D Vision Syst...

Page 32: ...H Vision System B Air Regulator I Taper Track C Idler Wheel J Pick Place Head Assembly Bridge D Drive Sprocket K Touch Screen HMI E Cover Tape Arm L Tower Light F Heat PSA Sealer M Air Pressure Gauge...

Page 33: ...ht Side View Chapter 2 TM 403 Overview 2 3 Right Side View A Tower Light E Taper Input B Pick Place Head Enclosure F Bowl Feeder C Carrier Tape Arm G Main Power Switch D Carrier Tape Arm Adjustment Kn...

Page 34: ...w A Pick Place Head Assembly G Take up Arm B Enclosure Doors 3 H Cover Tape Arm C Bowl Feeder I Tower Light D Air Regulator J Heat PSA Sealer E Take up Motor Connection K Reset Button F Take up Arm Ad...

Page 35: ...Bowl Feeder D Fuse Holders Bowl application only N Amplitude Adjustment Knobs E Pick Head Enclosure O Ethernet Connection F Tower Light P Keyence Monitor Connection G Pick Place Head Assembly Q Bowl...

Page 36: ...onnections Labeling Reset Button The TM 402 s blue Reset Button is located on the left side of the machine below the Take up Arm pictured below Emergency Stop Switch The Emergency Stop Switch is locat...

Page 37: ...rm on the lower sheet metal enclosure Serial Plate This is an example of the Serial Plate which is permanently affixed to the back of the TM 402 It includes basic machine information such as machine w...

Page 38: ...D Idler Wheel K Tape Jam Sensor E Sealer Controls Pressure Gauge L Adjustable Width Track F Cover Tape Reel M Carrier Tape Guide G Low Cover Sensor N Carrier Tape Arm Taper Controls A Pick Head Jog Bu...

Page 39: ...Idler Wheel G Heat Sealer B Drive Sprocket H PSA Pressure Wheels C Outer Seal Lock I PSA Pressure Adjustment Screws D Outer Seal Adjuster J Cover Tape Guide E Inner Seal Lock K Tape Jam Sensors F Inne...

Page 40: ...fm Pick Place Assembly Pick Place Head A Nozzle D Pick Actuator Adjustment Screw B Nozzle Vacuum Sensor E Place Actuator Adjustment Screw C Nozzle Vacuum Filter Pick Place Controls A Blow off Air Pres...

Page 41: ...2 11 Bowl Feeder A Bowl B Linear Track C Nest D Part Present Sensors E Amplifiers F Bowl Connections Note The Bowl Feeder Assembly s appearance may vary depending on the part size which will be proces...

Page 42: ...cator C Power I O Connector H Keyence IV G Camera D Ethernet Connector I Lens Cover Focus Ring E M12 Ethernet Cable not shown Note For advanced Vision configuration a computer is required This can be...

Page 43: ...3 Human Machine Interface Contents Introduction 3 2 Touch Screen 3 2 HMI Tabs 3 2 Job Tab 3 3 Job Wizard 3 6 Taper Tab 3 16 Camera Settings 3 17 Sealer Settings 3 18 Head Tab 3 20 Bowl Tab 3 24 Run T...

Page 44: ...ching the buttons or data fields is necessary for activation the action is referred to as pressing in this manual Note Use care when operating the touch screen and do not use any objects other than a...

Page 45: ...fm Introduction Chapter 3 Human Machine Interface 3 3 Each tab contains a variety of toggle buttons and open fields Press any field to open a numeric or alpha numeric keypad and enter the appropriate...

Page 46: ...me Required button at the top of the Tab Menu and the other tab buttons grayed out Homing motors should be done following every system power up or emergency stop Press Home Required to open the Homing...

Page 47: ...As the homing sequence is completed the bar gradually turns from black to green A Homing Succeeded message appears at the end of the sequence If a problem arises during homing of the motor the status...

Page 48: ...information and move to the other tab screens It also features an easy to use Job Wizard which leads the user through the job set up process The Job Tab is pictured below A Press any tab in the Tab M...

Page 49: ...s used to save current job settings for future use The Job Wizard button opens the Job Wizard allowing the user to configure job settings Job Wizard Pressing the Job Wizard button in the Job Tab opens...

Page 50: ...enters the Quantity of parts that will be run and a brief Description of the job When the job parameters are set press the right Arrow key to move to the next Job Wizard screen 3 The third Job Wizard...

Page 51: ...or the Inner and Outer Sealer Enter the cor rect value in both fields then press the right Arrow Key to move to the next Job Wizard screen Note The TM 402 accommodates a wide range of carrier tapes an...

Page 52: ...Pick Head to the Bowl Feeder centering it over the Linear Track s Nest in the pick position B Adjust the Jog Step in the Head Jog Step field if necessary C Once the Pick Head is centered over the pic...

Page 53: ...e to the Nest The button will change to Pick Retract Note Follow the directions in Chapter 4 Setup for manually adjusting the Pick Actuator to set the correct Nozzle Height B Once the nozzle height ha...

Page 54: ...rotation is required for part picking skip this step If part rotation is required for picking press Rotate Part to rotate the Nozzle 90 Note Follow the directions in Chapter 4 Setup for manually adju...

Page 55: ...ce Position saves the current Nozzle position as the Place posi tion for the current job and the Learned Position will update to match the Current Position on the screen In the bottom right corner of...

Page 56: ...photo below a part is shown at the pick position as viewed from the front of the machine If rotation is set at 0 the part will be placed in the same orientation as it was picked If rotation is set at...

Page 57: ...and Place Part buttons to pick and place parts B If adjustment are required use the left Arrow key to return to the desired step and adjust settings until the TM 402 picks and places parts as desired...

Page 58: ...to the final Job Wizard screen A Browse through the Job Library using the Up Down Arrow keys to move up or down through the list To select a Job Name from the list press the Enter key Note The Save fu...

Page 59: ...pe Pitch is determined by the carrier tape selected Use the Pitch Setting Guide on the taper to determine the correct pitch Jog Step sets the distance in millimeters the carrier tape will move forward...

Page 60: ...tween Enabled and Disabled The Parts Until Inspection value is the number of pockets between the Place point and the Inspection point Begin the count at the Place position at zero so the Place positio...

Page 61: ...seconds in this field The Manual Seal button activates the sealer to perform one seal B The Set Point field allows the user to select the Heat Sealer set point or target temperature Press the field to...

Page 62: ...pe Jam Sensor is Enabled The Low Cover Sensor Enabled Disabled button turns the Low Cover Tape Sen sor on and off The Low Cover Tape Sensor detects when the cover tape reel is running low When the Low...

Page 63: ...ead A Press any tab in the Tab Menu to open that tab window B The Move To Pick button moves the head to the preset Pick Positions The Move To Place button moves the pick head to the preset Place Posit...

Page 64: ...will appear green If not learned the status color will appear red In the screen above both the Pick Position and the Place Position have not been learned B The Jog buttons jog the head forward or bac...

Page 65: ...the pick height The Rotate Part button rotates the pick head to the preset rotation angle The Place Extend Place Retract button actuates the place solenoid to enable the operator to set the place heig...

Page 66: ...to placement Nozzle Blow Off Time is the amount of time in milliseconds that the nozzle will activate the blow off pressure to place a part in the Taper C Press the left Arrow button to return to the...

Page 67: ...Feeder and Linear Track 1 Bowl Screen 1 allows the user to configure Linear Track and Nest settings as desired A Press any tab in the Tab Menu to open that tab window B The Linear Vibratory button tur...

Page 68: ...of time in seconds between when the Track Full Sensor first detects a part in the nest and when the bowl is automati cally turned off The Linear Track s Nest has a sensor which detects when parts are...

Page 69: ...uring job setup The Job Description field is greyed out indicating it cannot be altered in this tab To edit the Quantity field press anywhere inside the field to open a keypad for data entry C There a...

Page 70: ...y system power up When System Homing is selected the Homing Status window will appear Pressing the Home All Motors button begins the homing sequence Homing progress is displayed in the Pick Axis Motor...

Page 71: ...utton returns the user to the Run Tab D The Statistics section keeps a running tally of the current job s Parts Placed Run Time and Parts Per Hour E Status Messages only appear when conditions exist w...

Page 72: ...3 30 TM 403 User s Guide Run Tab D292105 6a fm...

Page 73: ...3 Home Motors 4 4 Load the Bowl Feeder 4 5 Nozzle Installation 4 7 Selecting the Correct Nozzle Nozzle Tip 4 7 Installing Nozzle Nozzle Tip 4 8 Taper Setup 4 9 Load Carrier Tape 4 9 Load Cover Tape 4...

Page 74: ...the machine Press Reset Close all doors 2 Home the motors Press Home Required and Home All Motors 3 Load the Bowl Feeder Load components into the Bowl Feeder 4 Install Nozzle Ensure correct nozzle si...

Page 75: ...e machine There will be a brief popping sound as the Air Dump Valve releases air to the machine As the TM 402 powers up the PLC Servo Drivers and HMI Monitor will boot up On top of the machine the Tow...

Page 76: ...tors whenever it is required Once the motors have been homed they remain homed until the machine is powered down or the E Stop is activated 1 Press the red Home Required button at the top of the Tab M...

Page 77: ...Bowl with parts Do not overfill 3 On the HMI select Bowl from the tab menu on the left to open the Bowl Setup Tab 4 Enable the Linear Vibratory The Linear Track will turn on and activate the Bowl 5 M...

Page 78: ...rrow to move to the second Bowl Setup Screen 8 Set the desired times in milliseconds for Bowl On Delay Bowl Off Delay Empty Nest Timer and Track Off Delay The Bowl Feeder is now ready to operate Feede...

Page 79: ...le in a wide range of sizes and style See the Sug gested Spare Parts List in the back of this User s Guide for more details Contact V TEK Service for information on ordering additional Nozzle Tips Sel...

Page 80: ...Pick Place Assembly Store the unused Nozzle Shank and Nozzle Cup in the Spare Parts Kit 5 Select the correct Nozzle Shank and Nozzle Cup for the part that will be run Press the Nozzle Cup onto the No...

Page 81: ...rect width for the carrier tape If not push or pull the outer track in or out as needed sliding it on the Detent Shafts until it is at the required width 3 Once the track is adjusted use a strip of th...

Page 82: ...the edge of the tape again cutting through a sprocket hole at a 45 angle so the tape feeds easily 6 Guide the carrier tape under the Carrier Tape Guide and then feed it through the carrier tape channe...

Page 83: ...ff the spindle 3 Check that the cover tape guide width is adjusted correctly for the cover tape that will be used Pull the cover tape down and compare it to the current setting If the guide is set too...

Page 84: ...rrier tape and its diameter should be large enough to accommodate the number of components in the taping job 2 The Take up Tension Control is located on the front of the Heat Sealer enclosure next to...

Page 85: ...TM 402 s Job Wizard leads the user through the HMI setup process 1 OPEN JOB WIZARD a Press the Job Wizard button to open the Job Wizard 2 RESET JOB a Press Reset Job to initialize system for Job Wizar...

Page 86: ...105 7b fm 3 ENTER JOB PARAMETERS a Enter Job Quantity b Enter Job Description Press the right Arrow key to open the next Job Wizard screen 4 TAPER SETUP Enter Pitch Seal Type If Heat Seal Type is sele...

Page 87: ...mended operat ing temperature is 160 C The temperature for each seal shoe should be increased or decreased as needed after running a peel force test d Set the heat shoe Seal Pressure to the appropriat...

Page 88: ...isaligned continue adjusting the cover tape guide until it is aligned properly 5 CREATE TRAILER optional The term leader and trailer refer to the lengths of empty carrier tape required at the beginnin...

Page 89: ...if enabled Note If Leader is disabled or a leader value of zero is entered the Taper will automatically advance the last part until it reaches the cut point If a leader value is entered it will move...

Page 90: ...uttons or the Jog buttons on top of the Sealer enclosure to move the Pick Head to the Bowl Feeder centering it over the Nest in the pick position b Press Learn The Learned Position will now match the...

Page 91: ...Nut d Press the Pick Extend button e Loosen the Jam Nut on top of the Actuator Adjustment Screw again then lower the Nozzle until it is barely touching the part in the Pick Location Note For all Nozzl...

Page 92: ...part needs to be rotated before it is placed in tape press Rotate Part This will rotate it 90 If no rotation is required for part placement skip this step c Press the right Arrow Key to move to the ne...

Page 93: ...own position needs to be set at the Place position a To manually set the Place Actuator to the correct nozzle height press Place Extend b Use a 2 5mm hex wrench to hold the Actuator Adjustment Screw i...

Page 94: ...placement angle If rotation is set at 0 the part will be placed in the same orientation as it was picked If rotation is set at 90 the part will be rotated 90 degrees clockwise prior to placement If r...

Page 95: ...the desired step and adjust settings Press the right Arrow Key to move to the next Job Wizard screen Note Manually placed parts will be counted in the current job 14 Vision Settings a Set Camera State...

Page 96: ...ob Name from the list press the Enter key Note The Save function will overwrite the information stored for the currently selected job Therefore it is important to select the desired job prior to press...

Page 97: ...curring watch the alignment of the cover tape with the carrier tape The cover tape should run exactly in the groove of the cover tape guide and the seal should appear as a solid consistent line If the...

Page 98: ...ill move the guide closer to the machine Adjust the Inner Seal Adjust and the Outer Seal Adjust to the desired position then tighten the Position Locks to secure them 4 Perform a Seal Test The V TEK P...

Page 99: ...sion Setup Contents Quick Start Vision Setup 5 2 Connect Vision 5 3 Setup HMI 5 3 Connect Computer 5 5 Connect Keyence Monitor 5 9 Configure Inspection 5 10 Configure Computer 5 10 Configure Keyence M...

Page 100: ...ed computer only 2 Connect Vision Computer Monitor to Camera 3 Configure Inspection If the optional laptop was purchased for vision configuration V TEK Inc recommends users create a computer Recovery...

Page 101: ...t 128 MB RAM 1024 x 768 96 DPI or 1280 x 1024 120 DPI display Ethernet port If vision is enabled for a job the vision computer monitor must be connected to the Key ence IV G Camera and the camera must...

Page 102: ...CD When the software installation screen appears follow the prompts to install the Keyence software Note Keyence IV G Software is automatically installed if using the optional V TEK laptop or Keyence...

Page 103: ...e vision computer Proceed to the next section if using the Keyence Monitor instead of a computer 1 Open the Control Panel then select Network and Sharing Center In the Connect or Disconnect section cl...

Page 104: ...6 TM 403 User s Guide Connect Vision D292105 16c fm 3 Double click Internet Protocol version4 TCP IPv4 4 Ensure Obtain an IP address automatically is selected Click OK Step 1 Vision Setup CONNECT LAPT...

Page 105: ...stored inspection or configure a new inspection open the Keyence Inspection System software by double clicking on the IV Navigator icon on the desktop 6 Select Direct Connection 7 The following pop u...

Page 106: ...8 TM 403 User s Guide Connect Vision D292105 16c fm A Connecting to Sensor status window will open 8 Once the connection is complete the Run Program window will open Step 1 Vision Setup CONNECT LAPTO...

Page 107: ...tor s Ethernet cable to the Ethernet port on the back of the TM 402 A 2 Connect the Monitor s power cable to the power connection on the back of the TM 402 B 3 Turn the TM 402 ON The Keyence Monitor w...

Page 108: ...ration of America In order to use the Keyence IV Vision System the camera must be configured and set to Run Mode in the Keyence HMI as well as being enabled on the TM 402 HMI Please complete the follo...

Page 109: ...Setup 5 11 2 Click Trigger ON then center a part under the camera 3 Select or create a program from the Program drop down menu A yellow Selection Box will appear over the part image 4 Click NAVI Senso...

Page 110: ...5 12 TM 403 User s Guide Configure Inspection D292105 16c fm 5 The Image Optimization window will open Select the Trigger Options button on the right Step 2 Vision Setup CONFIGURE COMPUTER...

Page 111: ...h a 0ms Trigger Delay 6 Select the Brightness Adjustment button on the right Set the Imaging Mode to High Gain then click the Automatic Brightness Adjustment button Adjust the Exposure Time as needed...

Page 112: ...he Automatic Focus Adjustment button One or more yellow dots may appear above the Undo button representing the best focus point s Click on the yellow dot s to jump to the associated focus point and se...

Page 113: ...Setup 5 15 8 Select the Extended Functions button on the right Click on the Imaging Area tab not shown and adjust the selection box so it captures the minimum area needed to achieve the desired inspe...

Page 114: ...ection D292105 16c fm Click on the Lighting tab and select ON and Flash Then click the Next to STEP2 button which is located in the bottom right corner of the window 9 The Save Master window will open...

Page 115: ...Configure Inspection Chapter 5 Setup 5 17 Select Register Live image as master Select Register the image Once the image has been registered click OK Then click Next to STEP3 Step 2 Vision Setup CONFI...

Page 116: ...5 18 TM 403 User s Guide Configure Inspection D292105 16c fm 10 The Tool Settings window will open Select Add Tool Step 2 Vision Setup CONFIGURE COMPUTER...

Page 117: ...D292105 16c fm Configure Inspection Chapter 5 Setup 5 19 Select the Outline tool then click OK A green outline will now appear around the selected mark Click OK Step 2 Vision Setup CONFIGURE COMPUTER...

Page 118: ...5 20 TM 403 User s Guide Configure Inspection D292105 16c fm The Tool Settings Options will now appear as below Step 2 Vision Setup CONFIGURE COMPUTER...

Page 119: ...m Configure Inspection Chapter 5 Setup 5 21 Adjust the yellow Selection Box so it surrounds the selected mark In the Fine Tune Outline section click the Remove Outline button Step 2 Vision Setup CONFI...

Page 120: ...e Eraser appears as a white square on the image Adjust eraser size as needed then click and drag it over any unwanted data that is outlined in green on the image Reduce Eraser size to remove any small...

Page 121: ...tion Chapter 5 Setup 5 23 Click Live Adjustment and the sensor will continuously take measurements Adjust the threshold to yield the highest difference between good and bad parts then click OK Step 2...

Page 122: ...292105 16c fm 11 The Output Assignment window will open Set up the Outputs as shown below Set OUT1 to Total Status Set OUT2 to Tot StatusNG Set all remaining output to OFF Set Trigger Error Output to...

Page 123: ...Complete to return to the Run Program window Select Run 13 Click the Manual Trigger button which is located under the Program button to test the inspection criteria The test results will appear on th...

Page 124: ...n the TM 402 HMI open the Taper Tab Press the right Arrow button to advance to the second Taper screen Press Trigger to manually trigger an inspection of the part under the camera The green PASS messa...

Page 125: ...ext trigger inspections with parts which are incorrectly oriented badly marked or with an empty pocket to ensure that they generate a red FAIL message The TM 402 is now ready for operation Select the...

Page 126: ...displayed with a blue frame 4 Tool window Displays the tool window which has been set 5 Search Window If the search window of the tool is set the range will be displayed with a light blue frame 6 MEN...

Page 127: ...7 MENU OFF button Changes the screen from Menu ON to Menu OFF 8 Status gauge Displays the result OK NG of the tool selected 9 OK NG display Displays the total status result 10 Processing time Display...

Page 128: ...lays the Sensor Image Memory screen 17 USB memory button Displays the USB memory screen 18 Sensor setup button Stops running mode and displays the Sensor setup menu screen Program Job Start Navigator...

Page 129: ...D292105 16c fm Configure Inspection Chapter 5 Setup 5 31 Setup Image Optimization 1 Touch Trigger Options 2 Select the External Trigger type Touch OK Step 2 Vision Setup CONFIGURE MONITOR...

Page 130: ...ustment Touch OK 4 Touch Focus Adjustment If Auto focusing is selected the focus position is adjusted automatically If Manual focusing is selected the focus indicator will be displayed Adjust focus as...

Page 131: ...ge 1 After setting the image optimization press Register Live Image as Master 2 Image the target and touch the Trig button 3 Check the image displayed on the monitor and touch the Register button Touc...

Page 132: ...5 34 TM 403 User s Guide Configure Inspection D292105 16c fm Setup Outline Detection Tool 1 Touch the Add Tool button 2 Select Outline 3 Touch Edit Window Step 2 Vision Setup CONFIGURE MONITOR...

Page 133: ...apter 5 Setup 5 35 4 Set the position size and the angle of the tool window The detected outline will be displayed in green After the setting is completed touch OK 5 Touch the Limit Adjustment button...

Page 134: ...m 6 Set the threshold to judge OK and NG 7 The display will return to the main screen for the Outline tool 8 Touch OK then touch Next to proceed to STEP4 Setup Area Detection Tool 1 Touch the Add Tool...

Page 135: ...6c fm Configure Inspection Chapter 5 Setup 5 37 3 Touch Edit Window button 4 Set the position size and the angle of the tool window After the setting is completed touch OK Step 2 Vision Setup CONFIGUR...

Page 136: ...s Guide Configure Inspection D292105 16c fm 5 Touch the Brightness Extraction button 6 Touch the brightness area to be the reference of judgment for the Area tool then touch OK Step 2 Vision Setup CO...

Page 137: ...5 39 7 Touch the Limit Adjustment button 8 Set the threshold to judge OK and NG then touch OK The display will return to the main screen for the Color Area Area tool 9 Touch OK then touch Next to pro...

Page 138: ...User s Guide Configure Inspection D292105 16c fm Setup Position Adjust Detection Tool 1 Touch the Add Tool button 2 Touch the Pos Adj button 3 Touch the Edit Window button Step 2 Vision Setup CONFIGU...

Page 139: ...re Inspection Chapter 5 Setup 5 41 4 Set the position size and the angle of the tool window The detected outline will be displayed in green Touch OK 5 Touch the Limit Adjustment button Step 2 Vision S...

Page 140: ...ge OK and NG 7 After the setting is completed touch OK The display will return to the main screen for Position Adjustment tool 8 Touch OK again then touch Next to proceed to STEP4 Confirm I O Settings...

Page 141: ...Inspection Chapter 5 Setup 5 43 2 In the Sensor Advanced screen touch I O Settings 3 In the I O Settings screen ensure Polarity is set to PNP A Next touch the Output Settings button B Step 2 Vision Se...

Page 142: ...ction D292105 16c fm 4 In the Output Settings screen touch the Common Output Settings button 5 In the Common Output Settings screen adjust settings as follows One Shot ON Time 100 ms ON Delay Time 0 m...

Page 143: ...gure Inspection Chapter 5 Setup 5 45 Setup Output 1 Touch the output line to assign the output function Set the output functions as follows OUT1 Busy OUT2 Total Status OUT3 OUT8 OFF Step 2 Vision Setu...

Page 144: ...5 46 TM 403 User s Guide Configure Inspection D292105 16c fm 2 After the setting is completed touch Complete then touch Yes...

Page 145: ...uick Start Running a Job 6 2 Preparing to Run a Pre programmed Job 6 4 Power up the System 6 4 Home Motors 6 4 Setup the Bowl Feeder 6 6 Setup the Taper 6 7 Select Job 6 8 Setup the Pick Head 6 9 Setu...

Page 146: ...the HMI and select Home Motors 3 Setup Bowl Feeder Ensure correct Linear Track is installed Load components 4 Setup Taper Ensure sufficient carrier tape and cover tape are loaded to complete the job...

Page 147: ...figure inspection as needed Note To configure vision inspection see Chapter 4 Setup 8 Run the Job On the HMI select the Run Tab then press Run Load unload parts and reels as needed Caution V TEK Incor...

Page 148: ...r up the System 1 Power up the machine by turning the Main Power Switch which is located on the right side of the machine to the ON position 2 Press the blue Reset button on the left side of the machi...

Page 149: ...right towards the taper X Axis movement The pick head homing sequence will continue until the nozzle has risen to its highest position and then returned to home and the head has moved all the way to t...

Page 150: ...s installed for the part which will be run 3 Load parts into the Bowl Feeder 4 In the HMI Bowl Settings Tab turn the Linear Vibratory to Enabled The Linear Track will turn on and activate the Bowl and...

Page 151: ...t PSA or Heat seal 3 Align cover tape with carrier tape 4 Run a pull test and adjust seal strength as needed 5 Place an empty reel onto the take up reel spindle 6 Use the Continuous Advance button on...

Page 152: ...ine s memory the first step in running the job is to call it up with the Job Select screen 1 On the HMI select the Job Tab 2 Browse through the Job Library to locate the desired job by using the up an...

Page 153: ...Job Chapter 6 Operation 6 9 Setup the Pick Head 1 Ensure the correct Nozzle and Nozzle Tip are installed for the job that will be run Note See the Chapter 4 Setup for nozzle change procedures 2 Open...

Page 154: ...ess Move To Place then press Place Part Check that the Blow Off Pressure is set correctly for the current part The Blow off Pressure Gauge is located on the front of the Pick Head Bridge If components...

Page 155: ...wise no other adjustments are required for a job that has already been defined properly 2 When the preset number of parts has been run the TM 402 will automatically stop operation Note If Leader has b...

Page 156: ...6 12 TM 403 User s Guide Preparing to Run a Pre programmed Job D292105 8b fm...

Page 157: ...Table 7 21 Adjusting Nozzle Vacuum Sensors 7 23 Tips on Part Placement 7 24 Sensor Adjustments 7 27 Adjusting the Low Cover Sensor 7 27 Adjusting the Tape Jam Sensor 7 27 Adjusting Heat Seal Quality...

Page 158: ...top is triggered the Tower Light switches to red and all operations cease Activating an Emergency Stop If emergency stop condition occurs follow the steps below to resolve the failure 1 Press the red...

Page 159: ...f and release the button 2 Close all the doors on the TM 402 3 Press the blue Reset button 4 The Boot Screen will appear on the HMI Monitor and display a loading progress message This process typicall...

Page 160: ...Guide Emergency Stop D292105 9b fm 6 The Homing Status window will open Press Home All Motors 7 When the homing sequence is completed the bar will turn from black to green and a Hom ing Succeeded mes...

Page 161: ...D292105 9b fm Emergency Stop Chapter 7 Troubleshooting 7 5 8 Once homing is complete press the Left Arrow button will open the Run Tab 9 Press the Run button on the HMI Run Tab to resume operation...

Page 162: ...r a Tape Jam the System Alarm Message alerts the user to the error System Alarms will also appear if the TM 402 needs to be adjusted before operation can begin For example if the E Stop button is depr...

Page 163: ...Picked System Alarm If the nozzle is unable to pick a part from the Bowl Feeder the Part Not Picked system alarm will be activated When this happens operation stops a beep sounds and a warning appears...

Page 164: ...m will be activated When this happens operation stops a beep sounds and a warning appears on the HMI To clear the Empty Nest Alarm ensure there are parts in the linear track and it is feeding properly...

Page 165: ...p sounds and a warning appears on the HMI To clear the Part Lost System Alarm check the Vacuum Sensor to ensure it is set correctly Ensure the correct Nozzle Tip for the part that is being picked is i...

Page 166: ...to place a part in tape when there is no part on the Nozzle the No Part To Place System Alarm will be activated When this happens operation stops a beep sounds and a warning appears on the HMI To clea...

Page 167: ...Track just before the Sealer It detects when parts are protruding above the top of the pocket due to a misplaced part or tape jam When the Tape Jam sensor is enabled and a jam occurs operation stops a...

Page 168: ...s for mark and orienta tion It also detects empty pockets If the 2D Inspection System detects an inspection error the 2D Inspection System Alarm will be activated Tape advance stops a beep sounds and...

Page 169: ...nspect a part within a preset time period the Inspection Time out System Alarm will be activated Tape advance stops a beep sounds and a warning appears on the HMI To clear the Inspection Time out Syst...

Page 170: ...s are either too hot or too cold a Heat Seal Temperature Out of Range system alarm will activate When this occurs tape advance stops a beep sounds and a warning appears on the HMI To clear the Heat Se...

Page 171: ...this occurs tape advance stops a beep sounds and a warning appears on the HMI To clear the Heat Seal Inactivity System Alarm wait for the heat shoes to reach their set point and then press CONTINUE t...

Page 172: ...elow the sensor operation will not begin Instead a beep will sound and a Low Cover Warning message will appear on the HMI The operator can either resolve the warning by loading a full reel of cover ta...

Page 173: ...a job the operator changes the job quantity to less than the amount of parts that have already been processed a Job Quantity Inadequate message will appear on the HMI The operator can resolve the war...

Page 174: ...Alarm If the operator completes a job and then attempts to run the same job again without resetting the job an End of Job System Alarm will appear on the HMI The operator can resolve the alarm by res...

Page 175: ...is started up and the Reset button is not pressed the following message will appear on the HMI To resolve the error message clear the emergency stop condition then twist and release the E Stop button...

Page 176: ...he accepted range for the field or if the Ethernet connection to the PLC is lost the following message will appear on the HMI To resolve the error condition in this instance enter an acceptable value...

Page 177: ...s been activated Check carrier tape prior to Sealer to ensure part is not sticking out of pocket Remove any obstructions then resume operation The cover tape is running low Refill cover tape A part ha...

Page 178: ...e Reset Button has not been pressed Press Reset Once the condition is corrected wait for system initial ization and home all motors The HMI is in an error condi tion If an unacceptable value has been...

Page 179: ...point probably needs to be adjusted Vacuum Sensor Settings 1 Close the enclosure doors then open the Head Setup Tab 2 Press the Pick Part button to activate vacuum and pick a part Observe the vacuum s...

Page 180: ...per place performance 1 Adjust Blow off Pressure The Blow off Pressure Gauge is located on the front of the Pick Head enclosure If components are not dropping properly pull the gauge out and rotate to...

Page 181: ...e is positioned correctly press the Set Place Position button 4 Adjust Place Position Z Manually adjust the right Actuator Adjustment Screw up or down until the nozzle is extended the appropriate dist...

Page 182: ...of Blow Off as needed to drop the part properly Note If Nozzle Blow Off is set too low the part may remain on the Nozzle Tip or float down resulting in an incorrectly placed part in the pocket If Noz...

Page 183: ...the base of the Cover Tape Arm For more information on the sensor amplifier refer to Appendix A Sensors No further setup is required The Low Cover Sensor is ready to operate Adjusting the Tape Jam Sen...

Page 184: ...nd outside seals have independent temperature controllers Increase or decrease the Set Point for each sealer as needed Under normal conditions and materials changing the temperatures should suffice No...

Page 185: ...it counter clockwise will decrease the pressure Adjust the heat shoe Seal Pressure to the appropriate setting The recommended starting point is between 40 60 psi Sealer Dwell Time Open the HMI Taper T...

Page 186: ...the pressure applied to the cover tape as it is sealed to the carrier tape The seal should appear as a solid stripe and it should not show any inconsisten cies If it does the alignment of the cover t...

Page 187: ...3 General Maintenance Instructions 8 4 Lubrication 8 4 Air Pressure Regulator 8 4 Pick Head Maintenance 8 5 Nozzle Tip 8 5 Vacuum Levels 8 5 Replace the Vacuum Filter 8 5 Check Actuator Belt Tension 8...

Page 188: ...e Main Power Switch is Lock out Tag out capable Follow your com pany s Lock out Tag out procedure to ensure safe maintenance 3 Ensure the Air Regulator is rotated to the OFF position The Air Regulator...

Page 189: ...brush or vacuum Inspect nozzle tip for wear or damage Daily To replace worn nozzle tip call V TEK Service for spe cific nozzle part number Check and set incoming air pressure to 85 psi with the vacuu...

Page 190: ...sture build up will vary with air quality Check the Air Pres sure Regulator periodically to determine if fluids need to be released more fre quently Other than the release of moisture build up the TM...

Page 191: ...object and record vac uum levels 4 Compare the current vacuum levels with those previously recorded A partially blocked nozzle or restricted filter in the nozzle assembly is indicated by a smaller vac...

Page 192: ...m Filter 4 Use a 2 5mm Hex wrench to remove the retaining screw that holds the Filter in place 5 Lift the Filter from the housing and remove it from the machine 6 Blow air through the filter to clean...

Page 193: ...n follow the instructions below 1 Position the Pick Head Carrier so the edge of the carrier is 6 from the inside end of the Actuator Head 2 Position a force gauge on the Belt 2 from the inside end of...

Page 194: ...be cleaned after every 120 hours of operation or as needed To clean the heat shoes follow the steps below 1 Slide the loading track all the way out 2 If the sealer assembly is still hot allow it to c...

Page 195: ...heater is off and has cooled completely 2 Remove the outer heat sealer guard as described above 3 Use a 5 64 inch hex wrench to release the shoe from the heat sealer assembly 4 Use a 5 64 inch hex wr...

Page 196: ...o clean the entire surface of the black polyurethane wheel Note Do not use solvents other than alcohol when cleaning the black polyurethane wheels If during the cleaning process the sealer has become...

Page 197: ...Appendix A Sensors Contents Keyence FS N11CVP FS N12CP Sensor Amplifiers A 2 SMC ZSE30 Vacuum Sensor A 4...

Page 198: ...s determines under what conditions the sensor is triggered and the Operation Indicator is lit In light ON mode the sensor will be triggered when the current value CV of detected light from the emitter...

Page 199: ...e 3 Repeat the same procedure to unlock the keys The display will flash the message unL Two point Calibration 1 With an obstructing object between the sensors ideally a full reel of cover tape press a...

Page 200: ...djust the threshold point follow these instructions 1 With no part on the nozzle and the vacuum ON note the reading on the vacuum sensor Example 60 5 2 Press the Set button The sensor will alternately...

Page 201: ...uld be set to PA Use the Up Arrows and Down Arrows to adjust this if necessary 2 Press the Set button to advance to the Display Color setting This should be set to Sor Red ON 3 The next setting is the...

Page 202: ...Appendix A Sensors A 6 SMC ZSE30 Vacuum Sensor D291842 11 fm...

Page 203: ...Pick Place Spring 1 201271 SPT Vacuum Cup 1 201297 Large Quad Vacuum Cup 1 201298 Medium Quad Vacuum Cup 1 201299 Small Quad Vacuum Cup 1 210019 Taper Timing belt 1 210109 Pick Place Timing Belt 1 21...

Page 204: ...pare Parts List TM 401 User s Guide D292105 12a fm Caution Only genuine spares should be used on the TM 402 Failure to use genuine spare parts could render the machine unsafe and void factory warranty...

Page 205: ...d Assembly Pages 1 4 291671 slddrw Nozzle Set Long Page 1 of 1 292756 slddrw Taper Pages 1 3 291674 slddrw Taper Base Pages 1 5 291675 slddrw Taper Motor Enclosure Pages 1 3 291676 slddrw Inner Seal P...

Page 206: ...M C N I K E T V F O N O I S S I M R E P 3 8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E...

Page 207: ...1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B V 0 4 2 2 0 4 M T H R O V P 3 1 1 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S...

Page 208: ...8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B V 0 4 2 2 0 4 M T H...

Page 209: ...I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B V 0 4 2 2 0 4 M T H R O V P 3 1 1 1 9 D...

Page 210: ...C N I K E T V F O N O I S S I M R E P 3 8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T...

Page 211: ...R D R P P A G N E E T A D E M A N L W O B V 0 4 2 2 0 4 M T H R O V P 3 1 1 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 3 8 4 8 3 s b l T H G I E W 6 F O 6 T...

Page 212: ...S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B E S A B 2 0 4 M T H R O V P 3 1 0 1 9 D C B A A...

Page 213: ...I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 0 8 6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X...

Page 214: ...m m 0 5 x 4 M S C H F S S 4 1 4 4 0 1 9 3 2 T U N 4 M S S 4 2 4 2 4 5 6 4 2 E Z I S H C N I 2 Q K G N I T T I F 1 4 4 6 7 7 6 6 2 L I A R N I D Y L B M E S S A L W O B 1 T I L A I T N E D I F N O C D...

Page 215: ...2 5 5 7 5 0 7 6 2 L E N A P T N O R F 0 0 4 M T 1 7 5 9 5 0 7 6 2 L E N A P R A E R 0 0 4 M T 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O...

Page 216: ...T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P...

Page 217: ...6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B E S A B 2 0 4 M T H R...

Page 218: ...N E E T A D E M A N G N I W A R D S C I T A M U E N P E S A B 0 0 4 M T O V P O V P 3 1 0 2 4 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 0 0 s b l T H G I E...

Page 219: ...6 6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N V 0 4 2 L W O B L E N A P L...

Page 220: ...N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 8 6 6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0...

Page 221: ...C N I K E T V F O N O I S S I M R E P 8 6 6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T...

Page 222: ...N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 8 6 6 1 9 2 D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0...

Page 223: ...U D O M R O T A N I M R E T S U B 1 3 2 9 3 5 6 4 2 0 0 7 0 U 2 Q K T R A P C M S 1 9 2 0 4 4 0 0 5 R E I F I L P M A R O S N E S N O I S I V 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P...

Page 224: ...E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1...

Page 225: ...E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S...

Page 226: ...O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F...

Page 227: ...M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F...

Page 228: ...K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E...

Page 229: ...5 7 4 2 7 6 2 P I R T S T H G I L D E L 1 6 5 4 1 4 7 6 2 E T A L P E G D I R B P P 1 7 5 5 1 4 7 6 2 R A B T H G I L D E L 1 9 5 2 5 7 2 9 2 Y L B M E S S A D A E H P P 1 T I L A I T N E D I F N O C...

Page 230: ...R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E C A L P K C I P 0 0 4 M T H R O V P 4 1 0 2 5 6...

Page 231: ...U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0...

Page 232: ...1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 0 0 s b l T H G I E W 0 1 F O 9 T E E H S B Y L B M E S S A E C A L P K C I P S C I T A M U E N P 0 0 4 M T L A...

Page 233: ...R P P A G N E E T A D E M A N D A E H E C A L P K C I P 0 0 4 M T H R O V P 3 1 0 2 5 1 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 5 2 s b l T H G I E W 0 1...

Page 234: ...C N I K E T V F O N O I S S I M R E P 5 6 6 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T...

Page 235: ...F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 6 6 1 9 2 B D E I F I C E...

Page 236: ...I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N D A E H E C A L P K C I P 0 0 4 M T H R O V...

Page 237: ...T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 6 6 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X...

Page 238: ...H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 6 6 1 9 2 B D E I F I C E P S E S...

Page 239: ...L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N D A E H E C A L P K C I P 0 0 4 M T H R O V P 3 1 0 2 5 1 8 D C B A A B C D 1 2 3...

Page 240: ...R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 6 6 1 9 2 B D E I F I C E P S E S I W R E H...

Page 241: ...8 1 9 2 M O R F 2 7 6 1 9 2 M O R F T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D...

Page 242: ...2 G N I R G N I N I A T E R 1 7 1 7 1 0 9 4 2 G N I R G N I N I A T E R 1 8 1 4 7 9 9 4 2 K C O L B 5 1 N G M N N I W I H 1 9 1 3 8 4 6 6 2 R E H S A W Y V A E H 2 0 2 0 6 0 0 7 2 G N I H S U B R E T...

Page 243: ...N O I T A C I F I D O M 1 4 2 6 0 0 7 6 2 T N U O M R E D N I L Y C 1 5 2 9 0 0 7 6 2 P O T S R E P P U 1 6 2 0 1 0 7 6 2 P O T S R E W O L 1 7 2 2 1 0 7 6 2 T N U O M R O H C N A G N I R P S 1 S N O...

Page 244: ...R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A...

Page 245: ...E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A D A E H P P 8 1 0 2 7 2 1...

Page 246: ...2 2 8 1 9 2 M O R F 2 7 6 1 9 2 M O R F Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H...

Page 247: ...P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 6 5 7 2 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A...

Page 248: ...M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N L W O B Y L B M E S S A D R A U G 2 0 4 M T H R O V P 3 1 1 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V...

Page 249: ...U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 4 8 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C...

Page 250: ...O M H C T A C 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T...

Page 251: ...F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 4 8 6 1 9 2 A D E I F I C E...

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Page 253: ...M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S...

Page 254: ...0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N G N I W A R D S C I T A M U E N P R E P A T 0 0 4 M T O V P O V P 3 1 0 2 4 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2...

Page 255: ...0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E S A B R E P A T 0 0 4 M T H R O V P 3 1 5 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T...

Page 256: ...S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 7 6 1 9 2 C D E I F I C E P S E S I W R...

Page 257: ...D 1 4 6 8 3 7 6 6 2 R E V O C K C A R T T R O H S 1 5 6 6 4 7 6 6 2 K C A R T R A E R T R O H S 1 6 6 7 4 7 6 6 2 2 R E V O C K C A R T T R O H S 1 8 6 8 6 0 7 6 2 R E V O C K C A R T 1 0 7 0 7 0 7 6...

Page 258: ...E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S...

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Page 260: ...M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E R U S O L C N E R O T O M R E P A T 0 0 4 M T H R O V P 3 1 6 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D...

Page 261: ...D I S 1 0 3 1 5 0 1 6 2 0 5 M T H R E R U S O L C N E E D I S 1 1 3 3 6 0 3 6 2 E D I S T E K C O R P S K C O L L A E S 1 4 3 6 6 0 7 6 2 E N I H C A M E S A B T N O R F L E N A P 1 5 3 2 7 0 7 6 2 L...

Page 262: ...N A M C N I K E T V F O N O I S S I M R E P 6 7 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N...

Page 263: ...E R 4 8 1 s b l T H G I E W 4 F O 1 T E E H S B L A I R E T A M H S I N I F S E T O N L A R E N E G 5 4 1 Y I S N A R E P G N I C N A R E L O T C I R T E M O E G T E R P R E T N I D E T O N S S E L N...

Page 264: ...E B M U N T R A P N O I T P I R C S E D Y T Q 1 9 2 0 0 0 2 B 0 1 6 B P J C C M S R E D N I L Y C R I A 1 2 0 3 0 0 0 2 0 1 5 1 B P J C R E D N I L Y C R I A C M S 1 3 9 5 2 0 0 2 W O B L E B T 6 1 1...

Page 265: ...I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N T A E H A S P L A E S R E N N I 0 0 5 M T H R x 3 1 9 1 3 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D...

Page 266: ...R 0 0 8 3 8 s b l T H G I E W 4 F O 1 T E E H S B L A I R E T A M H S I N I F S E T O N L A R E N E G 5 4 1 Y I S N A R E P G N I C N A R E L O T C I R T E M O E G T E R P R E T N I D E T O N S S E L...

Page 267: ...I R E B M U N T R A P N O I T P I R C S E D Y T Q 1 9 2 0 0 0 2 B 0 1 6 B P J C C M S R E D N I L Y C R I A 1 2 0 3 0 0 0 2 0 1 5 1 B P J C R E D N I L Y C R I A C M S 1 3 9 5 2 0 0 2 W O B L E B T 6...

Page 268: ...H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N T A E H A S P L A E S R E T U O 0 0 5 M T H R x 3 1 0 2 3 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V...

Page 269: ...X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A K C A R T T N O R F H R O V P 3 1 5 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I...

Page 270: ...T U O R E L A E S R E V O C 1 0 2 4 6 0 1 6 2 T R O H S K C A R T R E V O C 1 1 2 7 9 0 1 6 2 T 0 3 N O I T A C I F I D O M R A E G 1 2 2 9 2 4 1 6 2 T N U O M T F A H S K C A R T 2 3 2 3 1 7 1 6 2 T...

Page 271: ...R P P A G N E E T A D E M A N Y L B M E S S A E P A T R E V O C H R 3 1 4 2 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 7 0 3 s b l T H G I E W 3 F O 1 T E E...

Page 272: ...0 1 S S S C H S 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R...

Page 273: ...I K E T V F O N O I S S I M R E P 2 4 9 0 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D...

Page 274: ...T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 4 9 0 9 2 A D E I F I C E P S E S I W R E H T O S S E L...

Page 275: ...0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E P A T R E I R R A C M R A D E E F N I 0 5 M T H R 3 1 4 2 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z...

Page 276: ...I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 4 9 0 9 2 B D...

Page 277: ...1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N R E C N A D M R A P U E K A T H R 5 1 5 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 5 6 4 s b l T H G I...

Page 278: ...2 P A C D N E R O T O M C D 1 2 2 9 1 2 6 6 2 L E X A R E C N A D 1 3 2 5 6 2 6 6 2 M R A R E C N A D 1 4 2 3 6 0 7 6 2 E L D N I P S P U E K A T V 4 2 1 5 2 4 8 4 7 6 2 M R A P U E K A T 1 6 2 6 3 0...

Page 279: ...W A R D R P P A G N E E T A D E M A N Y S S A L W O B V 0 4 2 2 0 4 M T H R O V P 4 1 3 7 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 2 4 6 4 1 s b l T H G I E W...

Page 280: ...2 1 E D I S E R U S O L C N E 1 6 4 5 7 7 6 6 2 2 E D I S E R U S O L C N E 1 7 4 6 7 7 6 6 2 L I A R N I D Y L B M E S S A L W O B 1 6 5 8 6 4 7 6 2 E T A L P E S A B Y L B M E S S A L W O B 1 T I L...

Page 281: ...A P W O H S R E V O C T S E N 1 1 5 0 4 4 7 6 2 E S A B R E S I R R A E N I L 1 2 5 1 4 4 7 6 2 R E S I R E N I L N I 1 3 5 3 4 4 7 6 2 R O T P A D A K C A R T 1 4 5 5 4 4 7 6 2 P O T R E S I R E N I...

Page 282: ...K N A M C N I K E T V F O N O I S S I M R E P 5 6 7 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G...

Page 283: ...T A D E M A N S C I T A M U E N P Y L B M E S S A L W O B O V P O V P 2 1 0 2 7 2 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R M S A D L S 6 6 7 1 9 2 P s s a M...

Page 284: ...B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A A R E M A C E P A T R E V O H R O V P 5 1 5 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 3 9 0 s b...

Page 285: ...A C 0 0 4 2 8 1 9 3 4 0 0 5 A M 5 1 G V I E C N E Y E K 1 9 1 5 4 4 0 0 5 K R B S N E L G N I Y F I N G A M R O S N E S V 1 Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U...

Page 286: ...R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P 3 1 3 2 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 A N E L T I T E Z I S O N G W D V E R 7 5 8 3 s b l T H G I E W 6...

Page 287: ...H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6...

Page 288: ...U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C...

Page 289: ...O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L...

Page 290: ...F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P...

Page 291: ...N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P 3 1 3 2 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 A N E L T I T E Z I S O N G...

Page 292: ...N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 E T A R C 0 0 4 M T 3 1 7 1 9 O V P H R D C B A B C D 5 6 7 8 8 7 6 5 4 3 2 1 E F E...

Page 293: ...O I S S I M R E P A 3 9 6 1 9 2 D E I F I C E P S E S I W R E H T O S S E L N U 3 6 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 E T A R...

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Page 296: ...es 3 1 to 3 30 D292105 6a fm Chapter 4 Set up Pages 4 1 to 4 26 D292105 7b fm Chapter 5 Vision Set up Pages 5 1 to 5 44 D292105 16c fm Chapter 6 Operation Pages 6 1 to 6 12 D292105 8b fm Chapter 7 Tro...

Page 297: ...t you own your V TEK product V TEK will be responsible for ground shipments to and from V TEK s facility in Mankato MN U S A or its designate For the remainder of your warranty V TEK will pay freight...

Page 298: ...751 Summit Avenue Mankato MN 56001 507 387 2039 FAX 507 387 2257 www vtekusa com Email info vtekusa com...

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