UNIA TWISTER Operating Instructions Manual Download Page 78

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Operating instructions and part catalogue, BALE WRAPPING MACHINE, TWISTER

Cylinder drive

No.

Part number

Part description

Q-ty (pcs.)

Remarks:

Chain 10B-160-PZ

Chain 10B-44-PZ

3 3074/101-00-202

Roll

4 5211/701-02-002

Washer 11x50x4

5 5211/701-02-401

Motor 500

6 5211/701-06-001

Motor washer

7 5211/701-06-010

Welded wheel z30

8 5211/701-06-020

Wheel z24/z30

9 5211/701-06-030

Welded wheel z15

10 5211/701-06-040

Tensioner z17

11 5211/701-06-060

Welded tensioner

12 5211/701-06-081

Tensioner axle

13 5211/701-06-082

Washer 16.5x50x4

14 5211/701-06-083

Roller 16.5x50x8

15 5211/701-06-084

Resisting sleeve

16 5211/701-06-101

Pawl

17 5211/701-06-102

Spring catch

18 5211/701-06-110

Low-speed wheel

19 5211/701-06-120

Welded pinion

20 5595/537-02-406

Sliding sleeve 20x23x25

21 PN-M-82005

Washer 17-Fe/Zn

22 PN-M-82175

Self-locking nut M16 10-A Zn

23 PN-M-82105

Screw M10x120-8.8-B-Zn

24 PN-M-82005

Round washer 10,5

25 PN-M-85111

Set ring Z 45

26 DIN 7991

Screw M10 x 25 Zn

27 DIN 988

Washer 25 x 35 x 1

28 PN-M-82001

Cotter pin-Zn 2 x 32

29 PN-M-82005

Round washer 13

30 PN-M-82105

Screw M12x50-8.8-B-Fe/Zn5

31 PN-M-82175

Self-locking nut. M12-8.8-B-Fe/Zn

32 PN-M-85002

Prism inlet A 8 x 7 x 32

Spring

Summary of Contents for TWISTER

Page 1: ...Operating instructions Replacement part catalogue BALE WRAPPING MACHINE TWISTER Serial number Date of sale Sale point Instruction catalogue No Valid from the serial No 080 Study MJ issue January 2017 ...

Page 2: ...Machine levelling 17 7 3 Loading foil 18 7 4 Pre stress control 20 7 5 Foil overlapping 20 7 6 Speeding up bale loading since 2015 models 21 7 7 Bale setter adjustment 21 7 8 Preparation to the road transportation 22 8 HANDLING AND OPERATION OF TWISTER WRAPPER 22 8 1 Operating modes 22 8 2 Safe operating of wrapping machine 23 8 3 Wrapping machine Sensors 24 8 4 Machine controller operating 26 8 4...

Page 3: ... at maximum life possible and reliability at the same It also includes directions how to order the spare parts Studying the operating instructions will help you to avoid accidents to preserve the guarantee until the end of the guarantee period beside that you will always have operational and effective machine at your disposal ready for use The operating instructions is basic accessory of the machi...

Page 4: ... the buyer receives copy Before accepting the delivery check the machine completeness with the shipment specification and make sure the seller accurately fills in the Guar antee Card claim coupons and the title page of the operating instructions 1 4 Guarantee The guarantee conditions are given in the Guarantee Card The detailed familiarizing with Operat ing Instructions is obligation of the machin...

Page 5: ...ve the operating tractor unattended Before leaving the tractor switch off the drive and take out ignition key Engage manual brake and secure the machine 10 Never leave rotating bale wrapping machine intendent Leave operators section after disconnecting drive engaging hand brake and all of machines rotating parts stopped 11 In case parts require replacement apply the original replacement parts only...

Page 6: ... and operating speed Follow the basic safety rules while driving a tractor Never drive the tractor too close to a ditch or ravine edge Pay a special attention to uneven terrain pits and any difficulties 4 Adapt the travelling speed to current road conditions do not drive too fast Remember the machine exceeds at the back end 5 Permitted transportation speed should be limited to 25 km h 2 3 Operatin...

Page 7: ... on the machine during it being operated and transported cleaning the machine during its operating operate at open shields checking the technical condition of the machine during it is operating When presenting the residual risk the bale wrapping machine is treated as a machine that has been designed and made in accordance with current state of technology before launch of the manufacturing process ...

Page 8: ...accordance with the operating instructions R 0846 3 Pay attention to movable units of machine that may cause injuries Do not allow children and outsiders to stay near the machine R 0953 4 Rotate direction 5 Foil thread scheme 6 Pay attention to the chain transmission Take care of transmission condition 7 Keep the safe distance rigid components getting of the machine may result in injuries 8 Attent...

Page 9: ...e level of 20 45 l min and the pressure value of 150 200bar Straws and other papilionaceous plants intended for ensilaging and wrapping should be mowed at the beginning earing phase most preferably in the afternoon After couple of pre drying hours next day after mowing mowed material should be collected with use of wrapping presses considering favorable weather conditions Bale pressing extent shou...

Page 10: ...cture and operation The main components of the TWISTER wrapping machine are presented in Fig 3 1 Draught bar 2 Spare foil tray 3 Support 4 Loader 5 Hydraulic distributor 6 Rotating arms 7 Foil feeder 8 Safeguard bow 9 Table 10 Bale setter 11 Knife mechanism 12 Illumination 13 Wheels 14 Main frame 15 Fuse tension rod 16 Controller ...

Page 11: ...tself horizontally The rotating arms start to rotate slowly wrapping the bale with pre stressed foil unwinded from the foil feeders The foil is released from the knife mechanism after one full turn The rotating arms accelerate while wrapping the bale The arms decelerate and the knives open up after wrapping last layer Arms stop when reach its starting position and the knives close to cut the foil ...

Page 12: ... roll Roll dimensions roll diameter hole diameter height sleeve included mm mm mb mm mm mm Polyester tensile self adhesive with a UV radiation stabilizer 0 025 0 03 750 1800 260 76 765 12 Operating place Mobile at the place that a bale has been left by the press 13 Bale loading Self loading with the front loading 14 Bale wrapping time min ca 1 15 Control Automatic or manual with use of a controlle...

Page 13: ...rame and the folded draught bar beam 6 2 Storage Wrapping machine should be cleaned before storage The pressure cleaning should not be applied particularly near the hydraulic and electric connections and around the bearing area The electric control box is the most sensitive machine piece and is located behind the valve block under a cover on the left hand LH side of the machine Wait until the mach...

Page 14: ...next put the wheel 1 on the hub 3 and tighten the nuts 2 The same actions should be performed on the other side of the machine Mount the draught bar To decrease the overall dimension of the machine for time of the transportation the draught bar 1 will be folded To restore its functionality connect the cylinder 2 with frame of the machine as shown in Fig 6 Therefor eye of the cylinder 2 should be s...

Page 15: ... lower than 5 bar The TWISTER machine is provided with hydraulic quick release couplings according to ISO 5675 standard Please be sure it is applicable with your tractor Each TWISTER machine is equipped with five section hydraulic distributor with a proportional valve It is precision device requiring free of impurities high quality oil The pressure filter no 1 Fig 8 takes care of oil cleanness pro...

Page 16: ...perating position the machine must be hooked to the tractor through the ear of the hitch 3 and the support 4 must be raised up and people should not stay near the machine The draught bar must be set into the operating position before starting to work The draught bar in the transport position Fig 10 presents the machine with draught bar set in its transport position It is used for maneuvering and m...

Page 17: ...ating position Support the machine on its foot and disconnect the tractor Next set the machine horizontally by adjusting height of the foot as shown in Fig 12 Next step is to approach the hitch of wrapping machine with the tractor and set it at the position best matching the tractor Fig 13 To do this remove the nuts 4 and take out the screws 2 Loose hitch ear 1 should be set to match best the trac...

Page 18: ...er spindle and set it in line with the upper spindle 4 Release the knob 3 nad press the upper spindle 4 against the foil and protect with the knob 3 7 3 Loading foil ATTENTION Before loading foil check if all surfaces of parts in contact with the foil aluminum cylinders table drums are undamaged and clean Any scratches dents and burrs should be removed with fine abrasive paper Roll of the foil sho...

Page 19: ... stretching rollers as shown in the figure above and attach free end to the bale or frame In a case of wrapping bales for ensilage it is very important that the foil is put on the bale at the correct pre stress and at the correct foil overlapping Therefore it is necessary to familiarize with the functions adjustment and maintenance of the feeder and learn how supply correct amount of foil on the b...

Page 20: ...he well stretched foil should amount to approx 600 mm on the bale In case foil stretching in incorrect check for the following if the aluminum tensioning rollers rotate freely without jams In case anomaly check if the gear between the rollers is not damaged or requires lubrication and if the roller bearings work correctly if the upper and lower springs pressing the rollers against roll of foil are...

Page 21: ...f the valve 1 reviling head valve with hexagon slot Untighten control nut 3 unscrew the head valve by half a turn and counter with the nut 3 Check the effect and re peat the action if necessary with care not to fully screw up the head valve Remember to counter with nut 3 and secure with nut 2 at the end 7 7 Bale setter adjustment The bale setter 1 allows to set bales wrapped with foil at upright p...

Page 22: ...en to transport bales on the wrapping machine driving public roads 8 HANDLING AND OPERATION OF TWISTER WRAPPER 8 1 Operating modes TWISTER is fully automatic machine It is operated with electronic controller and program responsible for correct operation Controller allows to select one of the following operating modes Fully automatic role of machine user is limited only to appropriate approaching t...

Page 23: ...ole of the bars is to stop the arms immediately in case of contact with holdback When one of the safety bars 1 is pushed it breaks contact between sensor 3 and magnet 4 placed under the top cover of arms drive Fig 19 To start again the wrapping machine remove the obstacle that caused stopping arms and re store contact between sensor 3 and magnet 4 by pulling the tension member 2 shown in Fig 18 Ch...

Page 24: ...th frame of the ma chine Fig 20 and it sends signal to the controller when the draught bar is in the operating position It coworks with the magnet 2 attached to the draught bar Interrupted contact between sensor and magnet stops automatic operation of the machine Bale presence sensor is located under the flap 3 on the loader Fig 21 When a bale is properly situated for loading it will press the fla...

Page 25: ...t attached to rotating arms cogwheel Its task is to inform the controller of the full arm revolutions and of the zero position after stop ping Arm position sensor 3 shown in Fig 24 is the only one induction type sensor in the machine that cooperates with a special purpose disk 4 and instead magnet like all other sensors It should be ca 8mm away from the disk to operate correctly 12 contact points ...

Page 26: ...y Release the button when expected backlight ap pears Both BUZZER VOLUME LEVEL and DISPLAY BRIGHTNESS are stored after the power supply is switched off 8 4 Machine controller operating The controller is operated with the voltage of 12 V from the tractor installation The power cord deliv ered with the controller should be connected directly to the rechargeable battery clamps The controller will sig...

Page 27: ...terest select the appropriate field with or button the negative display and press button In the case of S and T field it will execute movement of the wrapping machine to set itseff at STARTING POSITION or TRANSPORT POSITION 8 4 2 MAIN MENU Fig 27 Main Menu There is controller PILOT sequential number i e 04 16 in the Fig 27 displayed at the bot tom of the screen Next displayed version of the contro...

Page 28: ... to the activity of the S21 sensor KNIVES OPENS SLIGHTLY flashing letter S changes into F at the same time Than UNFOLD SETTER manually and thread the foil through each knife when necessary After completing the actions and being certain the knife closing action is safe press button on the controller PILOT KNIFE CLOSING will happen TABLE TILTS FOR LOADING until S19 sensor is activated After successf...

Page 29: ...er than 18 V If not the controller will indicate error after entering WORK MENU and return to MAIN MENU at the time of releasing button Fig 28 shows example of WORK MENU for automatic bale loading cycle Fig 28 The Operating Men WRAPPING MACHINE POSITION entry displays drawings showing current state of the units For example flashing F entry while loading symbol does not flash means the device is wa...

Page 30: ...ine in to default position Knives do not close automatically due to the safety reasons All sensors should be active and bottom indicating bar of DEFAULT POSITION will disappear after performing complete cycle for setting default position BALE WRAPPING Before beginning to wrap the first bale define the following 1 NUMBER OF THE COUNTER counting the bales wrapped 2 NUMBER OF FOIL WRAP LAPS two times...

Page 31: ...oading and the flashing button F appears Fig 30 Wound up ballot ejection When pressed the bale will be unloaded from the wrapping machine SERVICE MENU allows to set AUTOMATIC UNLOADING of the wrapped up bale without need to press F button This setting is not saved after the device power supply is switched off WRAPPED BALES COUNTER Currently selected number of WRAPPED BALE COUNTER is displayed the ...

Page 32: ...ker starts to blink Set desired value 10 98 using or button Each modification makes change of wrapping layers by 2 Press and hold button until the arrow marker stops blinking to save modification QUICK CHANE in NUMBER of FOIL WRAPPING LAYERS There is possibility to quick increase in number of foil wrapping layers Use button to do that Each pressing the button during rotation of the wrapper arms in...

Page 33: ...rms will start to rotate After 2 seconds BROKEN FOIL mes sage will be displayed on the screen because there is no bale on the wrapping machine In addition picture of will be displayed in the left bottom corner of the screen In that case it is allowed to push button That will set the wrapping machine in loading position QUICK ARMS ZERO POSITION SETTING Button allows to set the wrapping arms in the ...

Page 34: ...er of the screen It means that after the foil is attached it is allowed to push button and continue bale wrapping cycle The wrapping cycle will start all over in case the arms stopped before second knife opening The user should transfer from WORK MENU to MACHINE MENU and complete the ballot winding up process manually Wrapping resumption will continue form quick rotation of arms in case breakage h...

Page 35: ... display pic ture of changed by Must check why the oil is not delivered to the valve Press button with causion when the oil is supplied and the breakdown is eliminated The valves will be reset and the cycle will be continued Lack of oil when rotating the arms will cause displaying picture shown below after 4 seconds Lack of oil supply to wrapping machine arms Picture of will be displayed in the le...

Page 36: ... MACHINE MENU allows to set speed and maximum time of the wrapping machine motion manual control of the arms and hydraulic cylinders motion Fig 32 MACHINE MENU screen view DRAUGHT BAR LOADER SLOW ROTATION FAST ROTATION KNIFE OPENING UNLOADING SPEED SETTING GRAPHICAL BAR SPEED SETTING NUMERICAL VALUE FOIL RELEASE ...

Page 37: ...al bar increase the displaying accuracy The numerical value of the bar selected with the arrow marker is displayed at the bottom of screen In the case of opening the knives set amount of current increase in the control valve that will open the knives after the 1 st and 3 rd lap of the arms MOTION SPEED PROGRAMMING Using or button set position of the arrow marker next to the selected motion Press a...

Page 38: ...ally starting from set value in the operating system set as V of the valve up to its maximum val ue The motion time is settable with interval 0 1 sec For example setting value to 25 corresponds to the time of 2 5 secs APPROPRIATE PROGRAMMING Use or button to set the arrow marker next to the motion selected Press and hold button until the arrow marker starts blinking Select the letter T using butto...

Page 39: ... THE LOADING POSITION The manual motion is possible only when it will not make any damage to the wrapping machine The arms rotation is possible only when the loader is in its bottom position sensor S11 active and the table is in the horizontal position sensor S20 active Failing in any of the conditions blocks initiation of arms rotation in the manual operation Blinking square field with number of ...

Page 40: ...nter The counter state is increased by 1 after a correctly wrapped bale is ejected from the wrapping machine Selecting another counter in this menu it will be also selected in WORK MENU Fig 33 COUNTERS LICZNIKI screen view DAILY COUNTER RESETTING Use or button to select the counter value to be reset Press and hold button until the value of the selected counter is zeroed ...

Page 41: ...pening the loader arm to lifting lowering the loader Set delay time from end of lifting the bale by loader arm to moving the table to horizontal position The time is necessary to steady bale on the table Switch off the check for the bale presence at the older frame of wrapping machine sensor S10 Switch off the foil break control sensor S15 S16 Set the automatic or manual ejection of the bale from ...

Page 42: ...cation SETTING DELAY TIME of LOADER CLOSING LOADER UPWARD Use or button to set arrow marker next to the picture of Press and hold button until the arrow marker starts to blink Use or button to set the requested time After setting press and hold button until the arrow marker stops blinking to save the modifi cation SETTING DELAY TIME of LOADER TOP POSITION TABLE HORISONTAL POSITION Use or button to...

Page 43: ...In such case foil breakage is not checked during wrapping the bale SETTING AUTOMATIC BALE EJECTION For the safety reasons after the controller is switched on the program will always enter into the manu al ejection mode Use or buttons to set the arrow marker next to the picture of Press and hold button until the picture changes into In such case the bale will be automatically unloaded from the wrap...

Page 44: ...ve DRAUGHT BAR is in OPERATING POSITION S18 sensor is active Failing in any of the conditions could result in a mechanical damage to the wrapping machine during the automatic transportation sequence Following movements of TRANSPORT SEQUENCE is TABLE MOVEMENT FOR UNLOADING until the S21 sensor is active MANUAL FOLDING OF SETTER AND ACKNOWLEDGEMENT WITH BUTTON TABLE MOVEMENT TO THE HORIZONTAL POSITI...

Page 45: ...r proceed to another movement activity and perform necessary action Detailed instruction described in the MANUAL WRAPPING MACHINE MOVEMEMENTS section on page 40 achievable since version V6 2 of the controller under condition that picture was not set at SERVICE MENU State of S18 sensor is not checked before starting TRANSPORT POSITION sequence and the draught bar will not fold automatically in case...

Page 46: ...on sumption by the control electric valve Remove the connecting plug from the powered electric control valve In case the message disappears replace the electric valve In case the message does not dis appear replace the plug connecting the electric valve and the controller BALLOT UNLOADING BLOCKED in case table encounters resistance during unload ing it moves back into the horizontal position after...

Page 47: ...required The cycle will start from bale loading after re turning to WORK MENU S13 ARMS ZERO POSITION sensor inactive during executing loader or table motion Cycle is stopped for safety reasons All electric valves and operated cycle are being switched off Enter MAIN MENU and enter MACHINE MENU next to manually complete the wrapping cycle if required The cycle will start from bale loading after retu...

Page 48: ...when necessary The torque values applied when tighten ing up in Nm have been presented in the listing below if not especially indicated Screw size Screw of class 8 8 Screw of class 10 9 M6 11Nm 17Nm M8 28Nm 40Nm M10 55Nm 80Nm M12 95Nm 140Nm M16 235Nm 350Nm M20 475Nm 675Nm M24 825Nm 1170Nm M30 1630Nm 2320Nm For safety reasons pay a particular attention to the control the adequate tightening of scre...

Page 49: ...ted routinely 1 Catch lug 2 Draught bar actuator lugs 3 Draught bar bolt 4 Actuator bolts and taking arm bolt 5 Lugs of both actuators and two loader bolts 6 Table actuator lugs 7 Knife mechanism lugs of both actuators 8 Gear transmissions in two foil feeders 9 The driving chains of the table and the low speed mechanism 10 Gear transmission transferring the drive onto the rotational arms 11 Rotati...

Page 50: ...t cylinder in one direction during bale loading 9 4 Rotating arm drive Hydraulic motor with brake is used to drive the rotating arms The motor drives the arms trough transmis sion 1 that must be lubricated with grease Control the tightening of the screws 2 and 3 holding the motor in the appropriate position By loosening the screws 2 and 3 you may correct the clearance be tween the gears in the tra...

Page 51: ...stallation of the hydraulic distributor equipped with proportional valve which is very sensible to pollu tions it is necessary to ensure an additional oil filtration For this the TWISTER wrapping machine is equipped with a pressure oil filter 1 It is situated under distributor cover on the LH side of the machine It ensures filtra tion of the level of 12 µm Like for any filter its fitting gets dirt...

Page 52: ... purchased MANNER OF ORDERING THE REPLACEMENT PARTS In any order specify the following information purchaser address direct shipment address machine standstill place or the way of acceptance payment conditions serial number of the machine and the year of production as per the data plate on the machine direct number and name of the replaced part quantity of parts being ordered The replacement parts...

Page 53: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 53 10 1 Draught bar ...

Page 54: ...7 400 Welded accumulator 1 9 5595 010 00 001 Pipe L 59 5 2 10 5595 010 04 000 Complete rotating catch 1 11 R 1103 Pipe plug c70 2 12 PN M 82101 Screw M20x130 8 8 A Zn 2 13 PN M 82005 Washer 21 A3g 2 14 PN M 82175 Nut M20 8 8 B Zn 2 15 PN M 82175 Self locking nut M12 8 8 B Fe Zn 4 16 PN M 82005 Round washer 13 4 17 PN M 85023 Spring pin 8 x 40 1 18 PN M 82101 Screw M8x25 5 8 B Fe Zn5 1 19 PN M 8217...

Page 55: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 55 10 2 Drawbar support ...

Page 56: ...ort 1 2 5511 011 05 200 Internal pipe welded 1 3 5511 011 05 300 Welded screw 1 4 5511 011 05 100 External pipe welded 1 5 5511 011 05 400 Support bolt welded 1 6 5511 011 09 100 Support crank 1 7 5511 101 04 001 Knob 1 8 5511 011 05 001 Support spring 1 9 PN M 85023 Spring pin 6x45 Fe Zn9 1 10 PN M 85023 Spring pin 8x30 Fe Zn9 1 11 PN M 85023 Spring pin 6x24 Fe Zn9 1 ...

Page 57: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 57 10 3 Loader ...

Page 58: ...11 701 03 010 Actuator loader 1 9 5211 701 03 020 Actuator bolt 2 1 10 5211 701 03 300 Welded flap 1 11 5211 701 03 400 Loader frame 1 12 5211 701 03 510 Welded lever 1 13 5211 701 03 520 Taking arm 1 14 PN M 85023 Spring pin 10x60 1 15 PN M 86002 Lubricator M8x1 3 16 PN M 85023 Spring pin 8x45 2 17 PN M 85023 Spring pin 8x40 1 18 PN M 82001 Cotter pin 3 2 x 20 Fe Zn 2 19 R 1181 Sleeve bearing 30x...

Page 59: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 59 10 4 Main frame ...

Page 60: ... 5211 701 03 010 Loader actuator 2 10 3074 07 00 100 Star screw 3 11 PN M 85023 Spring pin 8 x 45 4 12 PN M 85023 Spring pin 8 x 50 dacromet 1 13 PN M 82005 Round washer 10 5 11 14 PN M 82175 Self locking nut M10 8 8 B Zn 8 15 PN M 82105 Screw M10x35 5 8 B Fe Zn5 8 16 DIN 988 Adjustment washer 30 x 42 x 1 6 17 DIN 988 Adjustment washer 30 x 42 x 0 5 8 18 PN M 85023 Spring pin 6 x 40 2 19 DIN 988 A...

Page 61: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 61 10 5 Half shaft ...

Page 62: ...Hub 1 5 PN M 86220 Conical bearing 30211 1 6 PN M 86220 Cone bearing 30208 1 7 DIN 720 Ring NILSON 30211JV 1 8 DIN 720 Ring NILSON 30208JV 1 9 PN M Metal rubber ring 100x55x2 1 10 PN M 82159 Crown nut M39x1 5 1 11 PN M Cap 1 12 PN M 82546 Radial screw M18x1 5x50 6 13 PN S 91240 62 Nut G M18x1 5 8 6 14 PN M Special purpose cotter pin 4 x 67 1 15 PN M 82105 Screw M16x60 8 8 A 1 16 PN M 82175 Self lo...

Page 63: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 63 10 6 Table ...

Page 64: ...d table 1 9 5211 701 02 200 Rubber coated shaft 3 10 5211 701 02 300 Welded drum cover 6 11 R 1140 Sleeve bearing 30x34x30 4 12 Bearing 6206 2RS 6 13 Bearing 6007 2RS 8 14 Mounting P206 6 15 PN M 82005 Round washer 13 8 16 PN M 82008 Spring washer 8 2 4 17 PN M 82008 Spring washer 10 2 Zn 10 18 PN M 82105 Screw M8 x 20 8 8 B Fe Zn5 8 19 PN M 82105 Screw M10x25 8 8 B Zn 21 20 DIN 7991 Screw M10 x 2...

Page 65: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 65 10 7 Rotating arms ...

Page 66: ...05 002 Porcelain fair lead 5 7 5595 003 05 003 Yoke 5 8 PN M 82005 Round washer 13 24 9 PN M 82005 Washer 17 Fe Zn 14 10 PN M 82105 Screw M8 x 20 8 8 B Fe Zn5 3 11 PN M 82105 Screw M12x40 8 8 B Zn 4 12 PN M 82105 Screw M12x70 8 8 A 4 13 PN M 82105 Screw M16x60 8 8 A 14 14 PN M 82175 Self locking nut M12 8 8 B Fe Zn 8 15 PN M 82175 Self locking nut M16 10 A Zn 14 16 DIN 988 Shim 22 x 30 x 1 8 17 PN...

Page 67: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 67 10 8 Rotating arms ...

Page 68: ...14 200 Welded sleeve 1 11 Bearing 33010 1 12 Bearing 6013 1 13 PN M 82005 Round washer 13 14 14 PN M 82175 Self locking nut M12 8 8 B Fe Zn 13 15 PN M 82105 Screw M12x45 8 8 B Zn 4 16 PN M 82105 Screw M8 x 25 8 8 B Fe Zn5 1 17 PN M 82005 Round washer 8 4 5 18 PN M 82175 Self locking nut M8 8 8 B Zn 1 19 PN M 86482 Toothed washer MB 10 1 20 PN M 86478 Bearing nut KM10 1 21 PN M 82314 Pressure screw...

Page 69: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 69 Rotating arms ...

Page 70: ... Motor BMR 160 1 6 5211 701 04 602 Wheel Z14 1 7 5211 701 04 603 Motor washer 1 8 5211 701 04 800 Welded hood 1 9 PN M 82105 Screw M6x20 8 8 B Fe Zn5 2 10 PN M 82005 Round washer 6 4 4 11 PN M 82105 Screw M12x55 10 9 A 2 12 PN M 82005 Round washer 13 2 13 PN M 82175 Self locking nut M12 10 9 B Fe Zn 2 14 DIN 913 Set screw M10 x 12 1 15 PN M 85002 Prism key A 8 x 7 x 32 1 16 5211 701 04 604 Motor w...

Page 71: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 71 10 9 Foil feeder ...

Page 72: ...211 601 05 042 Upper roller 1 5 PN M 85111 Protective rings Z 25 1 6 PN M 85111 Protective rings W 62 1 7 DIN 988 Washer 25 x 35 x 1 2 8 PN M 85111 Ring Z 32 1 9 5211 601 05 043 Pressure spring 1 10 5211 601 05 009 Set mandrel 1 11 5211 601 05 006 Hook 1 12 5211 601 05 051 Lower roller 1 13 Bearing 6206 2RS 1 14 DIN 988 Shim 30 x 42 x 2 2 15 PN M 85111 Spring set ring Z30 2 16 PN M 82175 Self lock...

Page 73: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 73 10 10 Foil feeder ...

Page 74: ...5 023 Lower insert 2 9 5211 601 05 024 Upper insert 2 10 5211 601 05 025 Leading rod 2 11 DIN 7991 Cone head screw M6x20 Zn 4 12 DIN 3771 O ring 33 x 5 N NBR 70 2 13 5211 601 05 120 Welded base 1 14 5211 601 05 001 Washer 1 15 5211 601 05 005 Lower spring 1 16 5211 601 05 007 Upper spring 1 17 5211 601 05 008 Feeder cover 1 18 PN M 82105 Screw M6x50 8 8 A 3 19 PN M 82144 Nut M6 8 8 B Zn 3 20 PN M ...

Page 75: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 75 10 11 Knife mechanism ...

Page 76: ...per frame 1 12 5211 601 04 300 Arm catch 1 13 5211 601 04 400 Welded trough 1 14 5157 003 01 001 Interlock spring 4 15 5595 551 03 604 Sliding sleeve 20x23x20 3 16 PN M 85111 Spring set ring Z 20 Fe Zn 5 17 PN M 85023 Spring pin 5 x 36 1 18 PN M 82105 Screw M12x30 8 8 B Zn 1 19 PN M 82005 Round washer 13 5 20 PN M 82008 Spring washer 12 2 1 21 PN M 82105 Screw M6x16 8 8 B Zn 6 22 PN M 82005 Round ...

Page 77: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 77 10 12 Cylinder drive ...

Page 78: ... 082 Washer 16 5x50x4 1 14 5211 701 06 083 Roller 16 5x50x8 1 15 5211 701 06 084 Resisting sleeve 1 16 5211 701 06 101 Pawl 1 17 5211 701 06 102 Spring catch 1 18 5211 701 06 110 Low speed wheel 1 19 5211 701 06 120 Welded pinion 1 20 5595 537 02 406 Sliding sleeve 20x23x25 1 21 PN M 82005 Washer 17 Fe Zn 1 22 PN M 82175 Self locking nut M16 10 A Zn 1 23 PN M 82105 Screw M10x120 8 8 B Zn 1 24 PN M...

Page 79: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Strona 79 10 13 Bale setter ...

Page 80: ...95 601 17 003 Roller dish 3 14 5595 601 17 004 Roller sleeve 1 15 5595 601 17 005 Roller insert 2 16 5595 017 03 003 Spring 2 17 PN M 82105 Screw M16x30 8 8 B Fe Zn8c 1 18 PN M 82101 Screw M16x140 8 8 B Fe Zn8c 1 19 PN M 82101 Screw M12x130 8 8 B Fe Zn8c 1 20 PN M 82105 Screw M12x25 8 8 B fe Zn8c 4 21 PN M 82105 Screw M12x40 8 8 B fe Zn8c 4 22 PN M 82101 Screw M12x110 8 8 B Fe zn8c 2 23 PN M 82406...

Page 81: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 81 10 14 Hydraulics ...

Page 82: ... 601 07 001 Flow controller VPR 3 EP 12 1 9 5211 601 07 002 Check valve VU 1 2 1 10 5211 601 07 100 Distributor Master 1 11 12 R 1100 05 Screwed on pipe coupling M22x1 5 2 13 R 1100 07 T piece BAA M22x1 5 1 14 R 1100 08 Attachment G3 8 M22x1 5 2 15 R 1101 07 Attachment G1 2 M30x2 0 3 16 R 1101 09 Elbow piece AB M22x1 5 HK 419 15L 3 17 R 1101 10 Attachment M22x1 5 G1 2 7 18 R 1162 01 Momentary conn...

Page 83: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 83 Drive hydraulics ...

Page 84: ... M18x1 5 AB 4 7 5211 505 01 317 Pipe coupling G1 2 M18x1 5 6 8 5211 505 01 612 Pipe coupling M18x1 5 M14x1 5 1 9 10 5211 601 07 002 Check valve VU 1 2 1 11 5211 601 07 003 Wire P11P12 111 10x4800 1 12 5595 755 08 103 Wire P11P12 111 6x4500 1 13 14 R 1008 Wire 600x6 1 15 R 1081 Elbow piece AB M14x1 5 3 16 R 1100 06 Straight pipe coupling M18x1 5 1 17 R 1132 T connection ABA M18x1 5 1 18 R 1132 T co...

Page 85: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 85 Knife hydraulics ...

Page 86: ...1 701 07 003 Hydraulic lock 3 8 1 2 3 1767 103 03 003 Pipe coupling 2 4 1767 103 03 200 Conduit 1000x6 2 5 6 5125 506 00 300 Hydraulic conduit complete 1 7 5370 003 00 200 Wire complete 1 8 5595 755 08 109 Conduit P11P11 111 6x420 2 9 10 R 1133 T piece BAA M14x1 5 2 11 R 1142 Throttling attachment M16x1 5 M14x1 5 2 12 Attachment 3 8 M14x1 5 6 ...

Page 87: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 87 Table hydraulics ...

Page 88: ...ulics No Part number Part description Q ty pcs Remarks 1 5211 201 08 015 Hydraulic lock 1 2 5211 202 01 004 Conduit P11P12 111 6x2600 2 3 4 1767 103 03 003 Pipe coupling 2 5 5595 755 08 109 Conduit P11P11 111 6x420 2 6 7 R 1081 Elbow piece AB M14x1 5 4 8 9 Attachment 3 8 M14x1 5 6 10 ...

Page 89: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 89 Loader hydraulics ...

Page 90: ... G1 2 4 4 5211 202 01 003 Sequential valve 2 5 5211 202 01 013 Conduit P11P12 111 6x2000 1 6 7 1767 103 03 003 Pipe coupling 6 8 1767 103 03 200 Conduit 1000x6 1 9 5370 003 00 200 Conduit complete 1 10 5595 754 08 003 Conduit P11P12 111 6x2200 2 11 5595 755 08 109 Conduit P11P11 111 6x420 3 12 13 R 1008 Conduit 600x6 2 14 R 1081 Elbow piece AB M14x1 5 2 15 R 1133 T piece BAA M14x1 5 4 16 17 Attach...

Page 91: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 91 Draught bar hydraulics ...

Page 92: ...E WRAPPING MACHINE TWISTER Draught bar hydraulics No Part number Part description Q ty pcs Remarks 1 5211 201 08 010 Conduit P11P12 111 6x1600 1 2 3 1332 120 06 002 Conduit 1800x6 1 4 5 R 1081 Elbow piece AB M14x1 5 2 6 7 Attachment 3 8 M14x1 5 2 ...

Page 93: ...Operating instructions and part catalogue BALE WRAPPING MACHINE TWISTER Page 93 10 14 Sensors ...

Page 94: ...2 5m 7 Sensor T16 S16 Foil break 2 1 Tube 60 mm L 2 5m 8 Sensor T17 S17 STOP parallel with emergency stop 1 Tube 60 mm L 5 2m 9 Sensor T18 S18 Draught bar Work position 1 Tube 60 mm L 2m 10 Sensor T19 S19 Table load position 1 Tube 50 mm L 3 5m 11 Sensor T20 S20 Table vertical position 1 Tube 50 mm L 3 5m 12 Sensor T21 S21 Table unloading position 1 Tube 50 mm L 3 4m 13 Emergency switch 1 L 2m 14 ...

Page 95: ...7th May 2006 Osoba odpowiedzialna za dokumentację techniczną maszyny Bogdan Bargowski ul Przemysłowa 100 76 200 Słupsk Responsible person for the technical documentation of the machine Do oceny zgodności wykorzystano również następujące normy To evaluate the conformity the following standards have been also used PN EN ISO 12100 2011 PN EN ISO 4254 1 2013 PN EN ISO 13857 2010 Niniejsza deklaracja z...

Page 96: ...part catalogue BALE WRAPPING MACHINE TWISTER UNIA FAMAROL sp z o o ul Przemysłowa 100 tel centrala 48 059 841 80 01 76 200 SŁUPSK fax centrala 48 059 842 78 86 POLAND tel fax sprzedaż 48 059 841 80 24 tel serwis 48 059 841 80 27 ...

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UNIA TWISTER, Operating Instructions Manual

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