50
D. Special Situation Piping Installation
Requirements
Observe the following guidelines when making the
actual installation of the boiler piping for special
situations:
1. Systems containing high level of dissolved
oxygen
– Many hydronic systems contain enough
dissolved oxygen to cause severe corrosion damage
to Alpine boiler heat exchanger. Some examples
include but not limited to:
•
Radiant systems employing tubing without
oxygen barrier
• Systems with routine additions of fresh water
• Systems open to atmosphere
If the boiler is used in such a system, it must be
separated from oxygenated water being heated
with a heat exchanger as shown in Figures 30 and
31. Consult the heat exchanger manufacturer for
proper heat exchanger sizing as well as flow and
temperature requirements. All components on the
oxygenated side of the heat exchanger, such as the
pump and expansion tank, must be designed for use
in oxygenated water.
Vi. Water Piping and Trim
(continued)
2. Piping with a Chiller
- If the boiler is used in
conjunction with a chiller, pipe the boiler and chiller
in parallel. Use isolation valves to prevent chilled
water from entering the boiler.
3. Boiler Piping with Air Handlers
- Where the
boiler is connected to air handlers through which
refrigerated air passes, use flow control valves in the
boiler piping or other automatic means to prevent
gravity circulation during the cooling cycle.
Figure 30: isolation of the Boiler From Oxygenated Water with a Plate Heat Exchanger
(iWH Piped as Part of Boiler Piping)
Table 28: Multiple Boiler Water Manifold Sizing
Boiler Model
number of Units
2
3
4
5
6
7
8
recommended Minimum Common
Water Manifold Size (nPT)
ALP399C
2½”
3”
3”
4”
5”
5”
5”
ALP500C
3”
4”
4”
5”
5”
6”
6”
ALP600C
3”
4”
5”
5”
6”
6”
6”
ALP700C
4”
4”
5”
6”
6”
8”
8”
ALP800C
4”
5”
5”
6”
6”
8”
8”
Summary of Contents for Alpine ALP500C
Page 48: ...48 VI Water Piping and Trim continued Figure 28 Near Boiler Piping Heating Only ...
Page 62: ...62 Figure 40 Ladder Diagram VIII Electrical continued ...
Page 63: ...63 VIII Electrical continued 2 Figure 41 Wiring Connections Diagram ...
Page 72: ...72 IX System Start up continued Figure 48 Operating Instructions ...
Page 124: ...124 XIII Repair Parts continued ...
Page 126: ...126 XIII Repair Parts continued ALP600C ALP700C and ALP800C ALP800C shown ...
Page 130: ...130 XIII Repair Parts continued ...
Page 133: ...133 XIII Repair Parts continued 10A 10B 10C 10D 10G ...
Page 143: ...143 ...
Page 144: ...144 U S Boiler Company Inc P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net ...
