TURFCO 85809 Operator'S Manual Download

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Broadcast Top Dresser

OPERATOR’S MANUAL

MAINTENANCE MANUAL

PARTS LIST

TURFCO

WIDE

SPIN

™

1540 EC

Broadcast

Top Dresser

Product Number 85809

Starting Serial Number M00301

US Patent 6,149,079, 6,508,419 and 6,817,552

Additional Patents Pending

Manual Number 665880

DANGER -

IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE

INJURY. THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE

TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD

READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE

OR SERVICE THE MACHINE.

TURFCO MFG. INC.

1655 101st Avenue NE • Minneapolis, Minnesota 55449-4420 USA

Phone (763) 785-1000 • FAX (763) 785-0556

2009 Turfco Mfg., Inc.

Summary of Contents for 85809

Page 1: ...l Patents Pending Manual Number 665880 DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS...

Page 2: ...tion Check List 22 WIDESPIN 1540 EC Warm up Operation 23 Engine Speed During Operation 23 Loading of Hopper 23 WIDESPIN 1540 EC Top Dresser Towing Speeds 23 Setting Operator Controls For Lightspread o...

Page 3: ...172 Product Records IMPORTANT Record the information from the serial number plate of your Turfco WideSpin 1540 EC Broadcast Top Dresser It will be necessary to furnish your Product Number and Serial N...

Page 4: ...Spread Diverter Spinner Tilt Control and Adjustable Spinner Vane Angles Maximum Operating Ground Speed 12 8 Km h 8 MPH Maximum Transport Speed 12 8 Km h 8 MPH Engine Product Number 85809 8 2 kW 11 HP...

Page 5: ...ation How To Obtain Parts and Service To ensure safety and proper operation always purchase genuine TURFCO replacement parts from an authorized TURFCO dealer Replacement parts from other sources may d...

Page 6: ...om a machine General Safety Practices Safety on the job should always be a top priority Training and experience are important factors in the safe operation of equipment Please consider the following i...

Page 7: ...s Do not start the engine with the air cleaner or the air cleaner cover removed Use fresh gasoline Stale fuel can gum the carburetor and can cause leakage Check the fuel lines and ttings frequently fo...

Page 8: ...Safety Warnings Wear the Appropriate Personal Safety Gear Use Caution When Working Near Moving Parts and Be Aware Of High Hydraulic Operating Pressures and Temperatures Uncrate and inspect entire mac...

Page 9: ...er panel Secure the de ector and manual tube to the front hopper panel using 1 4 x 5 8 hex head Whiz Lock screws and nuts Use the two middle screws to fasten the manual tube to the outside of the hopp...

Page 10: ...x head Whiz Lock screws and nuts Quantity 16 Insert the screws from the inside of the hopper and the nuts on the outside of the frame DO NOT TIGHTEN THE SCREWS AT THIS TIME Step 9 Attach the extension...

Page 11: ...ly seal the hopper METERING GATE ASSEMBLY AND INSTALLATION See Figure 5 Step 10 Assemble the right and left hand mounting brackets to the metering gate Use 3 4 x 1 1 4 long hex head screws and nylock...

Page 12: ...OCK SCREWS 1 4 WHIZ LOCK NUTS FIGURE 6 AS85809 05 INSTALLATION OF SPINNER SHIELD See Figure 6 Step 16 Install the spinner shield to the 1540 EC frame Use 1 4 x 5 8 hex head Whiz Lock screws and nuts Q...

Page 13: ...Quantity 2 to the 1540 EC frame Use four 1 4 x 5 8 hex head Whiz Lock screws per fender Install two screws in the top holes in the frame Leave sticking out 1 4 Hang fender on two screws Tighten screws...

Page 14: ...e cable next to the hitch to avoid binding or pinching the cable during sharp turns Hang the control box in the slot on the side panel slot located toward front corner Wind up excess cable on the brac...

Page 15: ...tand The jack stand should swivel and lock securely into position INSTALLING THE OPTIONAL 5TH WHEEL HITCH ASSEMBLY See Figure 9 Step 20 Remove and discard the rubber grommet in the hitch assembly Step...

Page 16: ...box Place the battery in the box The negative terminal on the battery should be to the rear of the machine Step 26 Attach the red battery cable to the positive lug on the battery Use 1 4 20 screw and...

Page 17: ...ttach the 1540 EC to the tow vehicle secure with the hitch pin and attach the safety chains The 1540 EC should sit level when it is hitched to the tow vehicle ALWAYS ATTACH THE SAFETY CHAINS TO THE TO...

Page 18: ...pplication of properly prepared organic top dressing material Properly prepared top dressing is organic material with a controlled moisture content that has been screened to remove debris rocks and ex...

Page 19: ...read and Heavyspread requires repositioning the spread diverter changing spinner and conveyor speed settings changing the metering gate setting and repositioning the spinner wheel vane angles vane cha...

Page 20: ...s Vane adjustment is required when changing between Lightspread and a very heavy Heavyspread The speed of the spinner wheels is adjustable CAN Receiver The CAN receiver handles and stores the programm...

Page 21: ...n Metering Gate and Metering Gate Adjusting Handle The Metering gate regulates the amount of top dressing material released from the hopper The metering gate is manually controlled by moving the meter...

Page 22: ...hicle inspect the hitch on the top dresser and on the tow vehicle Inspect for damage wear and missing parts Do not tow the top dresser with a damaged or defective hitch Refer any needed repairs to the...

Page 23: ...ntrol on the engine For example if the manual throttle on the engine is set at 1 2 throttle the engine will go to 1 2 throttle when the electronic control box switch is placed in ON if the engine thro...

Page 24: ...G GATE STOP PIN OUT ADJUST METERING GATE WITHIN HEAVYSPREAD RANGE SPINNER WHEELS AS VIEWED FROM TOP VERY HEAVY LEFT RIGHT LEFT RIGHT LIGHTSPREAD HEAVYSPREAD FIGURE 15 SELECT DESIRED SPINNER AND CONVEY...

Page 25: ...erial decreasing the metering gate opening will have better results than decreasing the speed of the conveyor belt SETTING HEAVYSPREAD DIVERTER See Figure 15 and Figure 16 The Heavyspread Diverter cha...

Page 26: ...p to increase speed or down to decrease Conveyor Belt speed switch Changes the speed that the conveyor belt is operating at in increments of 5 Press up to increase speed or down to decrease OPERATION...

Page 27: ...d Your presets are now locked To Unlock the Presets so they can be changed Press and hold yellow button for 5 seconds L will start ashing Release yellow button Deactivate lockout by changing Spinner s...

Page 28: ...ttle Control Will Operate SETTING SPINNER SPEED SWITCH See Figure 15 Adjust spinner speed with the switch Press up to increase speed or press down to decrease speed Changes to the spinner speed will b...

Page 29: ...display all presets can be changed When locking display all presets will be locked The lockout button also allows access to view any diagnostic error codes and access to the display contrast brightne...

Page 30: ...e possibility of damage to the turf caused by the tires skidding or cutting into the turf TO AVOID SERIOUS INJURY To Avoid Damage to the 1540 EC Top Dresser and the Tow Vehicle Do Not Operate the Top...

Page 31: ...ns for Conveyor Belt Tension adjustment intheOperatorAdjustmentsectionoftheoperators manual Check the conveyor belt adjustment and tracking frequently during operation Check the level of hydraulic uid...

Page 32: ...rol Set Too Slow For Weight Of Top Dressing Defective Hydraulic Valve Block Components Refer To Service Level Personnel Check Error Codes Defective Spinner Assembly Hydraulic Motors Refer To Service L...

Page 33: ...nformation on different grades of hydraulic uid for different air temperature operating ranges TO AVOID SERIOUS INJURY Do Not Use Your Fingers Or Hands To Check For Hydraulic Leaks High Pressure Leaks...

Page 34: ...ng gate Replacement of the conveyor belts may be necessary if it has been damaged is worn or will no longer stay in proper alignment or adjustment Top dressing material can pass through the splice cau...

Page 35: ...is normal for the conveyor belt to slightly move from side to side when the hopper is loaded Check tracking and make small adjustments if needed Both ends of the rear roller should be visible when th...

Page 36: ...ed by using the dipstick that is attached to the ller cap Do not operate the 1540 EC if the hydraulic uid temperature is under 7 Celsius 20 F The viscosity of the uid will be too thick to ow properly...

Page 37: ...rs 9 5 gallons of hydraulic oil Do Not Use The Hydraulic Pump To Pump The Hydraulic Oil Out Of The System The hydraulic system is self bleeding and does not normally store or retain any pressure when...

Page 38: ...oid is activated Electrical activation closes the valves and directs the hydraulic ow to the conveyor motor PF2 speed control valve Refer to the Electrical Systems maintenance section in this manual f...

Page 39: ...ot activated or are inoperative The controlled ow going out of the PF2 valve is at port M1 Excess ow is internally routed thru the block to port T and is returned to tank The controlled ow going out o...

Page 40: ...VICE LEVEL MAINTENANCE TM 40 85809 A B A A B B MR M1 T P SR S1 TANK PUMP FILTER CONVEYOR BELT MOTOR RIGHT SPINNER MOTOR LEFT SPINNER MOTOR MANIFOLD VALVE BLOCK QUICK RELEASE FITTINGS FIGURE 24 SV85809...

Page 41: ...s Relief valve is bypassing all hydraulic power back to the tank Pump not operating Damaged or non functional motors Mechanical problems with the motor and the spinner wheel coupler Check for sheared...

Page 42: ...el is 235400 series with electric start and 16 amp charging system During operation the battery box cover should always be install and strapped down to secure the battery To avoid an accumulation of m...

Page 43: ...26 TO ENGINE THROTTLE CONTROL PF1 PF2 RELAY BATTERY 12 VDC S1 S2 PF1 PF2 1 2 3 4 5 A B C D E 6 7 8 9 10 11 12 POWER GROUND POWER GROUND GROUND CAN HIGH CAN LOW BLACK GRAY GROUND GROUND GROUND GROUND...

Page 44: ...tive The wire dump routes back to the pin 4 in the gray CAN receiver connector The connector on the end of the harness with a blue a cap and wires labeled Prop and ground plugs into solenoid PF2 The d...

Page 45: ...l only have voltage present when the ignition switch key is in the ON position and Start position and the electronic control box is in the ON position the Spinner and Conveyor Black Connector The ve w...

Page 46: ...osition The wire routes back to the relay Wire is labeled Power where is plugs into the relay base The negative wire on the plug is labeled Ground and provides ground for the electromagnet The wire is...

Page 47: ...CKED CAN STILL BE MANUALLY CHANGED WITH SPINNER AND CONVEYOR SPEED SWITCHES NEW PRESET SAVED TO BUTTON A HAS BEEN SELECTED AND IS NOW LOCKED L IN DISPLAY CANNOT BE MANUALLY CHANGED WITH SPINNER AND CO...

Page 48: ...ck Solenoid Check switch EC06 Error Check wiring and connections to hydraulic block valve PF1 Check Solenoid Check switch EC05 Error Check wiring to magnetic coil on throttle control located on engine...

Page 49: ...FROM VALVE BLOCK SPINNER SPEED CONTROL SPINNER ASSEMBLY REMOVED SPINNER ASSEMBLY MOUNTED FIGURE 35 HOSE ROUTING DECAL ON REAR OF 1540 FRAME REMOVE SPINNER SHIELD SV85809 10 1 5 4 0 E C The WIDESPIN 1...

Page 50: ...utside of the vane sliding the vane to the other end of the slot on the vane and retightening the screw NOTE Because the right and left hand spinner wheels rotate in opposite direction the right and l...

Page 51: ...HE NEW CONVEYOR BELT Step 9 The conveyor belt is directional and must be inserted in the proper direction to ensure that the splice does not catch on other components Identify the difference in the be...

Page 52: ...Coupler Trailer 2 Ball 1 4 657889 Spacer Tow Bar 2 5 400458 Screw Hex Head 1 2 20 x 4 1 2 2 6 444816 Nut Hex 1 2 20 Nylock 2 7 658049 Grommet Rubber 1 8 658016 Cable Tie 5 16 x 15 1 4 2 9 657571 Ring...

Page 53: ...ge 5 16 18 x 3 4 4 4 446134 Washer Lock 5 16 4 5 443106 Nut Hex 5 16 18 4 6 659259 Pin Hitch 5 8 Includes Hairpin 1 7 660076 Hairpin Cotter 0 148 Wire x 2 3 4 Long 1 8 661757 Installation Manual and P...

Page 54: ...PARTS LISTS TM 54 85809 Hitch Spinner Shield Axle and Tires 1 4 3 7 6 2 5 8 9 9 10 12 14 17 15 16 19 20 18 21 22 23 24 24 21 22 23 26 27 29 32 11 13 25 PL85809 01 31 30 28...

Page 55: ...mbly Includes Lug Bolts Wheel Bearings Seal and Hub Cover 2 15 661574 Bearing Wheel Inner 2 16 661573 Bearing Wheel Outer 2 17 661577 Seal Wheel Bearing 2 18 657823 Cover Hub Dust Cap 2 19 499227 Wash...

Page 56: ...STS TM 56 85809 Conveyor Belt Pan and Rollers 36 32 33 32 31 31 35 10 5 7 13 9 8 4 12 11 12 3 14 16 17 23 25 24 4 3 2 1 2 6 4 4 16 3 3 15 26 27 14 28 29 25 24 28 29 21 5 19 20 18 22 37 30 30 34 34 PL8...

Page 57: ...371 Coupling Half Sprocket 1 1 4 Bore 1 18 415509 Screw Set 1 4 20 x 1 4 2 19 661372 Coupling Half Sprocket 1 Bore 1 20 415519 Screw Set 5 16 18 x 3 8 2 21 661373 Chain Coupling Includes Link Pin 1 22...

Page 58: ...PARTS LISTS TM 58 85809 Hopper Conveyor Belt Scraper and Metering Gate Assembly 8 9 5 1 6 3 4 11 2 3 4 4 4 6 7 10 30 11 11 10 11 10 27 26 28 29 34 17 33 31 12 12 11 10 11 11 10 32 PL85809 03 7...

Page 59: ...e Metering Assembly Includes Gate Seal and Seal Strip 1 19 661418 Gate Metering Only 1 20 662777 Seal Metering Gate 1 21 662776 Strip Metering Gate 1 22 657218 Rivet Blind 1 4 3 23 660962 Screw Hex He...

Page 60: ...Square 1 4 x 1 1 4 1 10 661375 Coupling Half 1 Bore SEE NOTE A 1 11 661376 Coupling Half 5 8 Bore SEE NOTE A 1 12 661377 Coupling Spider 1 13 415519 Screw Set 5 16 18 x 3 8 SEE NOTE A 2 14 661578 Key...

Page 61: ...Pad Rubber 4 3 665813 Hinge Engine Cover 2 4 499401 Rivet Blind 1 4 24 5 499431 Rivet Blind 3 16 8 6 665808 Bracket Ball Mount Gas Spring 2 7 665807 Gas Spring 2 8 665809 Base Ball Mount Gas Spring 2...

Page 62: ...Spinner Assembly 36 38 38 37 37 12 44 34 34 20 19 28 30 18 10 32 18 31 29 25 27 25 17 19 20 6 7 2 3 3 1 2 13 18 33 14 15 16 23 24 19 21 22 20 36 40 26 SEE NOTE A 41 9 8 5 12 10 11 17 20 19 18 12 42 4...

Page 63: ...tor Hydraulic Spinner 1540 EC 2 22 499101 Key Square 3 16 x 11 16 2 23 400146 Screw Hex Head 1 4 28 x 3 4 10 24 446128 Washer Lock 1 4 10 25 661378 Coupling Half 5 8 Bore SEE NOTE A 4 26 415505 Screw...

Page 64: ...PARTS LISTS TM 64 85809 Hydraulic Reservoir Manifold Valve Block and Filter Assembly 1 2 3 4 5 6 7 7 8 8 8 7 11 9 10 20 PL85809 08 21 19 18 19 15 14 9 10 20 16 17 9 10 22 7 8 9 8 10 8 13 12...

Page 65: ...10 443110 Nut Hex 3 8 16 12 11 665761 Manifold Valve Block Assembly 1 12 657671 Screw Hex Head 3 8 16 x 4 2 13 400258 Screw Hex Head 3 8 16 x 3 4 2 14 664872 Filter Assembly Hydraulic Fluid Includes...

Page 66: ...t Solenoid Valve S1 S2 and RV 3 4 664850 Cartridge Relief Valve RV 1 5 665922 Cartridge Proportional Valve PF1 and PF2 2 6 665921 Coil Proportional Valve PF1 and PF2 2 7 665923 Seal Kit Proportional V...

Page 67: ...5809 Manifold Valve Block PRESSURE IN CONVEYOR BELT HYDRAULIC MOTOR B A B A A B P G1 T RV S1 PF1 SR S2 G2 S1 MR SPINNER HYDRAULIC MOTORS FILTER PUMP HYDRAULIC RESERVOIR PRESSURE IN M1 MANIFOLD VALVE B...

Page 68: ...System MR M1 A B T P TO SPINNER FILTER ASSEMBLY 2 8 CONVEYOR BELT HYDRAULIC MOTOR 10 2 4 3 16 17 9 9 HYDRAULIC RESERVOIR 15 15 2 1 7 HYDRAULIC PUMP 6 8 MANIFOLD VALVE BLOCK RELIEF VALVE S1 SOLENOID VA...

Page 69: ...2 9 664853 Hose Assembly Flow Control to Manifold Block Manifold Block to Conveyor Belt Motor Conveyor Belt Motor to Manifold Block 3 Main Hydraulic System 10 657538 Elbow 3 4 16 Male O Ring 9 16 18...

Page 70: ...ree Flare 1 7 661390 Adapter 9 16 18 SAE O Ring to 3 8 18 Male NPT 1 8 661391 Tee 9 16 18 SAE O Ring to 9 16 18 Male 37 Degree Flare 1 9 661392 Hose Assembly Hydraulic Motor Drain 1 10 664855 Hose Ass...

Page 71: ...Seal Foam Rubber 2 4 665811 Holder Control Box 1 5 499401 Rivet 1 4 2 6 665763 CAN Receiver 1540 EC 1 7 665822 Holder CAN Receiver 1 8 400114 Screw Hex 1 4 20 x 1 1 4 2 9 661619 Screw Hex 1 4 20 x 5 8...

Page 72: ...CABLE 1 BATTERY 12 VOLT NEGATIVE POSITIVE RED 6 8 9 PL85809 15 BLACK ENGINE S1 S2 12 STARTER 7 IGNITION SWITCH TO THROTTLE CONTROL GRAY BLACK PF1 PF2 2 10 11 FUSE RELAY GROUND TO FRAME WIRING HARNESS...

Page 73: ...8 661619 Screw Hex Head 1 4 20 Whizlock 2 9 661620 Nut Hex 1 4 20 Whizlock 2 10 665925 Relay 1 11 665924 Fuse 10 Amp Type ATO 1 12 658101 Cable Tie Black Plastic 5 Electrical System 12 VDC S1 S2 PF1...

Page 74: ...LISTS TM 74 85809 Decals 14 17 15 16 17 1 14 20 3 13 6 9 10 23 5 NOT SHOWN SEE NOTE A 2 DECAL SHEET 8 DECAL SHEET 12 DECAL SHEET 24 OPERATORS MANUAL 85809 21 PL85809 17 7 20 4 1 22 26 1 5 4 0 E C 19...

Page 75: ...des Items 13 thru 23 13 Decal KEEP HANDS AWAY Warning 2 14 Decal Tire Pressure 2 15 Decal Hydraulic Fluid Type Identi cation ISO68 1 16 Decal Read Manual 1 17 Decal High Heat Warning 2 18 Decal Hydrau...

Page 76: ...Kg MAX 21 Cubic Feet 2 000 lbs 1 437 Kg 3 169 lbs 15 MAX 39 Kg 87 lbs 126 Kg Max 277 lbs 530 Kg 1 169 lbs 8 2 kW 11 HP 12 8 Km h 8 MPH MAX WIDESPIN 1540 EC Tow Type Broadcast Top Dresser Product Numb...

Page 77: ...NGLE OF OPERATION WARNING DECAL H MAXIMUM TONGUE WEIGHT WARNING DECAL I 1540 EC CE SPECIFICATION DECAL J LIGHTSPREAD HEAVYSPREAD INSTRUCTION DECAL K DIVERTER GAUGE DECAL L METERING GATE POSITION DECAL...

Page 78: ...RECORDS TM 78 85809 PL85809 31 Date Service SERVICE RECORDS...

Page 79: ...9 85809 PRESET SPEED SETTINGS LOG OP85809 13 Notes PRESET A PRESET B PRESET C DATE CONVEYOR SPINNER DATE CONVEYOR SPINNER DATE CONVEYOR SPINNER 30 80 45 45 85 85 ORIGINAL SETTING ORIGINAL SETTING ORIG...

Page 80: ...655 101st Avenue NE Minneapolis MN 55449 4420 USA Phone 763 785 1000 FAX 763 785 0556 Internet www turfco com E Mail service turfco com Turfco Part No 665880 WideSpin 1540 EC Printed in USA Product Nu...

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