Toshiba e-STUDIO163 Service Handbook Download Page 144

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e-STUDIO163/166/203/206

PREVENTIVE MAINTENANCE (PM)

4 - 2

4.2

Operational Items in Overhauling

Overhaul each equipment with the following timing.
e-STUDIO163/166:

When the number of output pages has reached 216,000 or 2.5 years have
passed from the start of use (Whichever is earlier)

e-STUDIO203/206:

When the number of output pages has reached 270,000 or 2.5 years have
passed from the start of use (Whichever is earlier)

(1) Replace all the supplies.
(2) Check the components in the drive section (gears, pulleys, timing belts, etc.). Replace them with

new ones if they are damaged.

(3) Check all the adhesives such as tape and Mylar if they are damaged or have become unstuck.

Replace them with new ones if necessary.

(4) Check the performance of all the switches and sensors. Replace them with new ones if neces-

sary.

(5) Clean inside the equipment thoroughly.
(6) Check if the harnesses, thermistors, fuses, etc. are damaged. Replace them if necessary.

07/02

Summary of Contents for e-STUDIO163

Page 1: ...SERVICE HANDBOOK MULTIFUNCTIONAL DIGITAL SYSTEMS e STUDIO163 166 203 206 File No SHE050005N0 R05092196301 TTEC Ver14_2009 05 ...

Page 2: ...ndows Vista and the brand names and product names of other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the U S and or other countries Molykote is a registered trademark of Dow Corning Corporation Other company names and product names in this manual are the trademarks of their respective companies 2005 2009 TOSHIBA TEC CORPORATION All rights reserved Under...

Page 3: ...pment Be sure to use a dedicated outlet with AC 110 V 13 2 A 115 V or 127 V 12 A 220 240 V or 240 V 8 A for its power source The equipment must be grounded for safety Select a suitable place for installation Avoid excessive heat high humidity dust vibration and direct sunlight Provide proper ventilation since the equipment emits a slight amount of ozone To insure adequate working space for the cop...

Page 4: ...ric charge may remain in the capacitors etc on them even after the power is turned OFF Make sure that the equipment will not operate before touching potentially dangerous places e g rotating operating sections such as gears belts pulleys fans and laser beam exit of the laser optical unit Be careful when removing the covers since there might be the parts with very sharp edges underneath When servic...

Page 5: ...s including lithium batteries follow the relevant local regulations or rules Caution Dispose of used batteries and IC RAMs including lithium batteries according to this manual Attention Se débarrasser de batteries et IC RAMs usés y compris les batteries en lithium selon ce manuel Vorsicht Entsorgung der gebrauchten Batterien und IC RAMs inclusive der Lithium Batterie nach diesem Handbuch ...

Page 6: ......

Page 7: ...ment 3 3 3 2 1 General description 3 3 3 2 2 Paper alignment at the registration roller 3 5 3 2 3 Printer related adjustment 3 7 3 2 4 Scanner related adjustment 3 11 3 3 Image Quality Adjustment Copying Function 3 19 3 3 1 Density adjustment 3 19 3 3 2 Gamma slope adjustment 3 20 3 3 3 Sharpness adjustment 3 21 3 3 4 Setting range correction 3 22 3 3 5 Setting range correction Adjustment of backg...

Page 8: ... 7 1 Precautions for storing TOSHIBA supplies 4 15 4 7 2 Checking and cleaning of photoconductive drum 4 16 4 7 3 Checking and cleaning of drum cleaning blade 4 17 4 7 4 Checking and cleaning of fuser roller and pressure roller 4 17 5 TROUBLESHOOTING 5 1 5 1 Diagnosis and Prescription for Each Error Code 5 1 5 1 1 Paper transport jam 5 1 5 1 2 Paper misfeeding 5 4 5 1 3 Cover open jam 5 7 5 1 4 Tr...

Page 9: ...tion and Precaution 6 13 6 3 4 Update Procedure 6 13 7 POWER SUPPLY UNIT 7 1 7 1 Output Channel 7 1 7 2 Fuse 7 2 7 3 Configuration of Power Supply Unit 7 3 8 WIRE HARNESS CONNECTION 8 1 8 1 AC Wire Harness 8 1 8 2 DC Wire Harness Appendix 8 2 1 e STUDIO163 203 Appendix 8 2 2 e STUDIO166 206 Appendix 8 3 Electric Parts Layout Appendix ...

Page 11: ... 7 8 1 SPECIFICATIONS ACCESSORIES OPTIONS SUPPLIES 2 ERROR CODE AND SELF DIAGNOSTIC MODE 3 ADJUSTMENT 4 PREVENTIVE MAINTENANCE PM 5 TROUBLESHOOTING 6 FIRMWARE UPDATING 7 POWER SUPPLY UNIT 8 WIRE HARNESS CONNECTION ...

Page 12: ......

Page 13: ...le The copy speed in the above table are available when originals are manually placed for single side multiple copying When the ADF is used the copy speed of 16 20 sheets per minute is only available under the fol lowing conditions Original Mode Single side original A4 LT size APS automatic density are not selected Number of sheets 16 20 or more Reproduction ratio 100 Values in are for e STUDIO203...

Page 14: ... trailing edges 5 0 2 0 mm Side edges 5 0 2 0 mm print Paper feeding Standard drawer 1 drawer stack height 28 mm equivalent to 250 sheets 64 to 80 g m2 17 to 22 lb Bond Bypass feeding Stack height 11 8 mm equivalent to 100 sheets 64 to 80 g m2 17 to 22 lb Bond Paper Feed Unit PFU Option One drawer stack height 28 mm equivalent to 250 sheets 64 to 80 g m2 17 to 22 lb Bond Capacity of originals in t...

Page 15: ... excluding the developer material and toner Power requirements AC 110 V 13 2 A 115 V or 127 V 12 A 220 240 V or 240 V 8 A 50 60 Hz The acceptable value of each voltage is 10 Power consumption 1 5 kW or less 100 V series 1 6 kW or less 200 V series The electric power is supplied to the ADF and PFU through the equipment Total counter Electronical counter Dimensions of the equipment W 600 x D 643 x H...

Page 16: ...JPD Japan Unpacking setup instruction 1 set Operator s manual 1 pc Operator s manual pocket 1 pc Power cable 1 pc CD ROM 2 pcs Rubber plug 6 pcs Transfer charger wire cleaner installed inside of the transfer cover 1 pc Drum installed inside of the equipment 1 pc Developer material 1 pc Nozzle 1 pc Toner cartridge 1 pc Warranty sheet 1 pc for NAD and CND Setup report 1 set for NAD MJD and CND Custo...

Page 17: ...perator s manual 1 pc Operator s manual pocket 1 pc for NAD Power cable 1 pc CD ROM 2 pcs Rubber cap 6 pcs for MJD ASD ASU and SAD 2 pcs for NAD CND AUD TWD KRD and ARD Transfer charger wire cleaner installed inside of the transfer cover 1 pc Drum installed inside of the equipment 1 pc Developer material 1 pc Nozzle 1 pc for NAD Toner cartridge 1 pc Warranty sheet 1 pc for NAD and CND Setup report...

Page 18: ...ICATIONS ACCESSORIES OPTIONS SUPPLIES 1 6 1 3 Options Platen Cover KA 1640 PC C Automatic Document Feeder ADF MR 2017 C Paper Feed Unit PFU MY 1027 C Expansion Memory GC 1240 C Operator s manual pocket KK 1660 C e STUDIO166 206 except for NAD Damp Heater MF 1640 U E Desk MH 1640 07 02 ...

Page 19: ...D 2320 for China Toner cartridge PS ZT1640 4 for North America PS ZT1640D 4 for Asia Central and South America PS ZT1640D5K 4 for Asia Central and South America PS ZT1640C 4 for China PS ZT1640C5K 4 for China PS ZT1640T 4 for Taiwan PS ZT1640T5K 4 for Taiwan PS ZT1640E 1 for Europe PS ZT1640E5K 1 for Europe Developer material D 2320 except for China D 2320C for China 07 02 ...

Page 20: ...A TEC CORPORATION All rights reserved SPECIFICATIONS ACCESSORIES OPTIONS SUPPLIES 1 8 1 5 System List Fig 1 2 Platen Cover KA 1640PC Desk MH 1640 Expansion Memory GC 1240 Paper Feed Unit PFU MY 1027 Automatic Document Feeder ADF MR 2017 07 02 ...

Page 21: ...is sensor P 5 1 E03 Other paper jam Power ON jam The paper is remaining on the paper transport path when power is turned ON P 5 2 E09 Jam at the registration area due to registration time out error E12 Paper misfeeding Bypass misfeeding Paper not reaching the regis tration sensor The paper fed from the bypass tray does not reach the registration sensor P 5 4 E13 Drawer misfeeding Paper not reachin...

Page 22: ...d when power is turned ON or the temperature of the fuser roller does not rise in a specified period of time after power is turned ON P 5 15 C43 Thermistor abnormality during warming up or in ready status after abnormality judgment P 5 16 C44 Heater abnormality after abnormality judgment The tem perature of the fuser roller has exceeded the range of control in this case the main switch turns OFF a...

Page 23: ...est print mode 0 7 POWER Outputs the test patterns POWER OFF ON Adjustment mode 0 5 POWER Adjusts various items POWER OFF ON Setting mode 0 8 POWER Sets various items POWER OFF ON List print mode 9 START POWER Prints out the data lists of the codes 05 08 and pixel counter POWER OFF ON Access code mode 8 START POWER Registers deletes the access code POWER OFF ON Function set ting mode 1 POWER Sets ...

Page 24: ...tment mode 05 Setting mode 08 Refer to P 2 33 2 2 8 Setting mode 08 List print mode 9S Refer to P 2 11 2 2 4 List Print Mode 9S Access code mode 8S P 2 13 2 2 5 Access code mode 8S Function setting mode 1 P 2 15 2 2 6 Function Setting Mode 1 Number display The numbers are displayed on a 7 segment LED A number of more than 3 digits long is separated as follows and is displayed from the high order p...

Page 25: ... input signal can be checked by pressing the INTERRUPT button and the digi tal keys in the test mode 03 INTER RUPT LED Number Digital keys Display position of the density LED Items to check ON OFF OFF 1 0 1 2 3 4 Bypass paper sensor No paper Paper present 5 Bypass unit connection Not connected Connected 6 OFF 4 0 1 2 3 4 5 Paper empty sensor No paper Paper present 6 Drawer detection switch Drawer ...

Page 26: ...nnected Connected 5 6 24 V power supply Front cover opening closing 24 V OFF 24 V ON OFF 9 0 1 2 PFU cover opening closing switch Cover opened Cover closed 3 Front cover opening closing switch Cover opened Cover closed 4 5 Exit sensor Paper present No paper 6 Registration sensor Paper present No paper OFF 0 0 1 2 3 Developer unit switch Not connected Connected 4 Fuser unit switch Connected Not con...

Page 27: ...losed 6 ADF connection Connected Not connected ON 4 0 ADF read sensor Original present No original 1 2 ADF exit sensor Original present No original 3 ADF opening closing sensor ADF opened ADF closed 4 ADF cover opening closing sensor Cover opened Cover closed 5 ADF empty sensor Original present No original 6 ADF tray sensor Original present No original ON 5 0 1 2 3 ADF original width sensor 2 Orig...

Page 28: ...cedure 1 Procedure 2 Procedure 3 Status of the output signals can be checked by keying in the following codes in the test mode 04 0 4 POWER Digital keys Code START START Operation ON Digital keys Stop code POWER OFF ON Operation OFF 0 4 POWER Digital keys Code START POWER OFF ON 0 4 POWER Digital keys Code START CLEAR FUNCTION CLEAR POWER OFF ON Operation OFF Operation ON ...

Page 29: ...3 202 PFU pickup solenoid ON OFF 3 203 PFU transport clutch high speed ON OFF 3 204 Bypass pickup solenoid ON OFF 3 205 PFU transport clutch low speed ON OFF 3 218 Key copy counter count up 2 235 Discharge LED ON OFF 3 236 Exhaust fan ON OFF low speed 3 237 Exhaust fan ON OFF high speed 3 249 Developer bias DC ON OFF 3 252 Main charger ON OFF 3 253 Separation bias ON OFF 3 255 Transfer guide bias ...

Page 30: ...n OFF the power and then back ON to clear the error 3 During test printing all button operations are disabled when the Message lamps on the con trol panel light The embedded test pattern can be printed out by keying in the following codes in the test print mode 07 Code Types of test pattern Remarks 111 Primary scanning direction 33 gradation steps Error diffusion 113 Secondary scanning direction 3...

Page 31: ...tting mode 08 system setting memory dump etc can be output in this mode ROM versions of the System firmware and scanner ADF are printed on the top right of each list T280SY0Wxxx System firmware ROM version The xxx part is displayed as 0xx in e STUDIO163 203 and 1xx in e STUDIO166 206 Vxxxx Scanner ROM version ADF ROM version Letter of alphabet A B C D E F Digital keys 0 1 2 3 4 5 Display Key in or...

Page 33: ...n Deleting the access code Notes Auto search for the access code Every time the INTERRUPT button is pressed registered access codes are displayed in order If the START button is pressed with an access code which has not been registered previ ously the display returns to the initial screen Storing deleting of the access code and confirming and changing of the counter value can be done in the access...

Page 34: ...cess code can be confirmed Operation procedure Follow the procedure bellow to key in an access code when the access code mode is set 200 25 Confirm Displaying 3 digits 200 Displays higher digits 25 Displays lower digits Correct 8 START POWER Auto search INTERRUPT Access code Access code Digital keys Confirm Digital keys Displaying 3 digits 200 Displays higher digits 25 Displays lower digits Correc...

Page 35: ...gned to one function To set a function place a 0 or 1 in the bit which enables the function you want to set FUNC Type 100 FUNC 101 PCFUNC 102 HOME FUNC 100 Code Bit Default Items Contents 18 7 0 Undefined 6 1 Undefined 5 0 Undefined 4 0 Undefined 3 1 Undefined 2 0 Department Code setting 0 No 1 Yes This bit setting determines whether or not the department control function is available 1 0 Undefine...

Page 36: ... CODE AND SELF DIAGNOSTIC MODE 2 16 30 7 0 Energy saving mode switching 00 Sleep Mode 01 Super Sleep Mode 10 11 Unde fined Sets the Energy saving mode 6 1 5 0 Undefined 4 1 Undefined 3 1 Undefined 2 0 Undefined 1 0 Undefined 0 0 Undefined FUNC 100 Code Bit Default Items Contents 09 05 ...

Page 37: ...601 602 869 870 871 Sharpness 620 621 622 623 865 0 to 2 866 0 to 2 867 0 to 2 Smudged Faint text 648 654 655 664 665 Margin 430 431 432 433 435 436 437 438 Range correction 535 536 537 570 571 572 693 694 695 820 821 822 825 826 827 830 831 832 835 836 837 Paper feeding Paper pushing amount 466 0 to 7 Aligning amount 450 0 to 2 451 0 to 2 458 0 to 2 460 0 to 2 461 0 to 2 462 0 to 3 463 0 to 2 464...

Page 38: ...s Adjust a value INTERRUPT Stores value in RAM FUNCTION CLEAR Does not store value in RAM POWER OFF ON Press to enter minus 0 5 POWER Digital keys Code START FUNCTION CLEAR POWER OFF ON Value displayed 0 5 POWER Digital keys Code START START Start POWER OFF ON START Set manually Press to enter minus Digital keys Adjust a value INTERRUPT Stores value in RAM FUNCTION CLEAR Does not store value in RA...

Page 39: ...r normally leave the equipment for approx 3 minutes after it has become ready state and then start up the adjustment mode again 0 5 POWER Digital keys Code START Error POWER OFF ON Automatic adjustment FUNCTION CLEAR FUNCTION CLEAR Does not store value in RAM 0 5 POWER Digital keys Code START CLEAR Error START Start POWER OFF ON Automatic adjustment INTERRUPT Stores value in RAM FUNCTION CLEAR Doe...

Page 40: ...IC MODE 2 20 Test print pattern in Adjustment Mode 05 Procedure Test code Types of test pattern Remarks 1 Grid pattern Pattern width 2 dots Pitch 10mm 4 Solid black pattern whole area A3 LD 0 5 POWER Test Code Digital keys INTERRUPT Digital keys Drawer number 0 Bypass 1 Drawer 2 PFU START POWER OFF ON 07 02 ...

Page 41: ... output increases correspond ingly Remove the devel oper unit and install the adjustment jig to make adjustment Chap 3 6 3 210 Charger Main charger grid bias out put adjustment ALL 75 0 255 M 3 220 Transfer Transfer transformer DC output adjustment H ALL 117 0 255 M 3 221 Transfer Transfer transformer DC output adjustment C ALL 128 0 255 M 3 222 Transfer Transfer transformer DC output adjustment L...

Page 42: ...isplays total of the ini tial value and light inten sity correction value 1 313 Scanner LED YG current effective value setting ALL 160 0 255 SYS Displays total of the ini tial value and light inten sity correction value 1 340 Scanner Reproduction ratio adjust ment of secondary scan ning direction scanner section ALL 125 76 181 SYS When the value increases by 1 the reproduction ratio in the seconda...

Page 43: ... 401 Laser Fine adjustment of polygo nal motor rotation speed adjustment of primary scanning direction repro duction ratio PRT 130 0 255 M When the value increases by 1 the reproduction ratio of pri mary scanning direction increases by approx 0 07 approx 0 1 mm step 1 405 PPC 128 0 255 M 1 410 Laser Adjustment of primary scanning laser writing start position PPC 88 0 255 M When the value increases...

Page 44: ...at the right of the paper along the paper feeding direction PRT 0 0 255 M 1 438 Image Bottom margin adjustment blank area at the trailing edge of the paper PRT 0 0 255 M 1 440 Laser Adjustment of secondary scanning laser writing start position Drawer ALL 20 0 40 M When the value increases by 1 the image shifts toward the leading edge of the paper by approx 0 2 mm 1 441 PFU ALL 21 0 40 M 1 442 Bypa...

Page 45: ...peraligning amount adjustment at the registra tion section Bypass feed ing Thick paper 2 Long size ALL 10 0 63 M 4 461 1 Middle size ALL 10 0 63 M 4 461 2 Short size ALL 10 0 63 M 4 462 0 Paper feeding Paperaligning amount adjustment at the registra tion section Bypass feed ing Thick paper 3 Long size ALL 10 0 63 M 4 462 1 Middle size ALL 10 0 63 M 4 462 2 Short size ALL 10 0 63 M 4 462 3 Postcard...

Page 46: ...0 255 SYS When the value increases the image at the center step becomes darker 1 503 Text Photo PPC 128 0 255 SYS 1 504 Text PPC 128 0 255 SYS 1 505 Image Density adjustment Fine adjust ment of man ual density Light step value Text Photo PPC 33 0 255 SYS When the value increases the image of the light steps becomes lighter 1 506 Photo PPC 33 0 255 SYS 1 507 Text PPC 33 0 255 SYS 1 508 Image Densit...

Page 47: ...f the background density and text density respectively 1 fixed fixed 2 varied fixed 3 fixed varied 4 varied varied Background peak Text peak 1 571 Photo PPC 12 11 14 21 24 31 34 41 44 SYS 1 572 Text PPC 22 11 14 21 24 31 34 41 44 SYS 1 593 Image Gamma data slope adjust ment Text Photo PPC 5 1 9 SYS Select the slope of Gamma curve The larger the value is the larger the slope becomes 1 594 Image Pho...

Page 48: ...udged faint text PPC 3 0 4 SYS Adjustment of the smudged faint text With decreasing the value the faint text is suppressed and with increasing it the smudged text is sup pressed 1 654 Image Adjustment of smudged faint text PS PRT 5 0 9 M Adjustment of the smudged faint text With decreasing the value the faint text is suppressed and with increasing it the smudged text is sup pressed 1 655 PCL PRT 5...

Page 49: ...place is an adjustment for auto matic density and ten s place is for manual den sity Once they are fixed the range correc tion is performed with standard values The values of the back ground peak and text peak affect the reproduc tion of the background density and text density respectively 1 fixed fixed 2 varied fixed 3 fixed varied 4 varied varied Background peak Text peak 1 694 Photo PPC 12 11 1...

Page 50: ...s whether the value of the background peak and text peak are fixed or not One s place is an adjustment for auto matic density and ten s place is for manual den sity Once they are fixed the range correc tion is performed with standard values The values of the back ground peak and text peak affect the reproduc tion of the background density and text density respectively 1 fixed fixed 2 varied fixed ...

Page 51: ...oto SCN 128 0 255 SYS 1 865 0 Image Sharpness adjustment Text Photo Reproduc tion ratio 40 or smaller SCN 0 0 99 SYS When the value increases the image becomes sharper When the value decreases the image becomes softer The smaller the value is the less the moire becomes One s place Selecting a filter shape Ten s place Sharpness intensity 0 Use default value 1 9 Filter inten sity 4 865 1 Reproduc ti...

Page 52: ...ge Background adjustment Text Photo PPC 4 1 9 SYS When the value decreases the back ground becomes darker When the value increases the back ground becomes lighter 1 870 Photo PPC 6 1 9 SYS 1 871 Text PPC 4 1 9 SYS 1 Adjustment mode 05 Code Classi fication Items Func tion Default Accept able value RAM Contents Proce dure 07 05 ...

Page 53: ...it 698 699 Paper size 224 226 Paper dimension 229 0 to 1 230 0 to 1 231 0 to 1 232 0 to 1 233 0 to 1 234 0 to 1 235 0 to 1 236 0 to 1 237 0 to 1 238 0 to 1 239 0 to 1 240 0 to 1 241 0 to 1 242 0 to 1 244 0 to 1 245 0 to 1 337 0 to 1 338 0 to 1 339 0 to 1 340 0 to 1 341 0 to 1 471 0 to 1 Development Auto toner 414 Developer bias 833 834 835 836 837 840 858 859 860 861 862 863 General Reset 655 Tone...

Page 54: ...le 838 Drum life correction 1628 0 to 1 temperature humidity 839 Maintenance PM counter 251 252 Error history 253 Telephone number 250 User interface Copy volume 300 Jobs clear 246 Energy saving mode 970 Sorting 641 Timer 204 205 206 Book type 611 External counter 202 Default setting 607 618 642 Paper size 261 Laser Polygonal motor 483 486 Power correction 872 873 875 876 877 883 Classification Se...

Page 55: ...Digital keys Code START FUNCTION CLEAR POWER OFF ON Value displayed 0 8 POWER Digital keys Code START POWER OFF ON Automatic adjustment INTERRUPT Stores value in RAM FUNCTION CLEAR Does not store value in RAM 0 8 POWER Digital keys Code START POWER OFF ON START Digital keys Sub code Press to enter minus Digital keys Adjust a value INTERRUPT Stores value in RAM FUNCTION CLEAR Does not store value i...

Page 56: ...face Auto clear timer setting ALL 3 0 15 SYS 0 Invalid 1 15 sec 2 30 sec 3 45 sec 4 60sec 5 75 sec 6 90 sec 7 105 sec 8 120 sec 9 135 sec 10 150 sec 11 180 sec 12 210 sec 13 240 sec 14 270 sec 15 300 sec 1 205 User interface Auto power save mode timer setting ALL 8 0 30 SYS 0 Invalid 2 1 min 4 2 min 6 3 min 7 4 min 8 5 min 10 10 min 11 15 min 12 20 min 13 25 min 14 30 min 15 35 min 16 40 min 17 45...

Page 57: ...er ALL UC 7 Other 1 0 13 M Paper size Standard drawer 0 A3 1 A4 2 A4 R 3 A5 R 4 B4 5 B5 6 B5 R 7 LETTER 8 LETTER R 9 LEDGER 10 LEGAL 11 STATEMENT R 12 COMPUTER 13 FOLIO 9 226 Paper feeding Paper size PFU ALL UC 7 Other 1 0 13 M Paper size PFU 0 A3 1 A4 2 A4 R 3 A5 R 4 B4 5 B5 6 B5R 7 LETTER 8 LETTER R 9 LEDGER 10 LEGAL 11 STATEMENT R 12 COMPUTER 13 FOLIO 9 229 0 Paper feeding Paper size A3 feeding...

Page 58: ... 1 widthwise direction ALL 182 140 432 M 10 234 0 Paper feeding Paper size LT R feeding direction ALL 279 140 432 M 10 234 1 widthwise direction ALL 216 140 432 M 10 235 0 Paper feeding Paper size LD feeding direction ALL 432 140 432 M 10 235 1 widthwise direction ALL 279 140 432 M 10 236 0 Paper feeding Paper size LG feeding direction ALL 356 140 432 M 10 236 1 widthwise direction ALL 216 140 432...

Page 59: ...wise direction ALL 270 140 432 M 10 245 0 Paper feeding Paper size 16K R feeding direction ALL 270 140 432 M 10 245 1 widthwise direction ALL 195 140 432 M 10 246 User interface Clearing copy jobs at auto clear ALL 0 0 1 M 0 No clearing 1 Clearing 1 250 Mainte nance Service technician tele phone number ALL 0 20 dig its SYS A telephone number can be entered up to 20 digits 11 251 Mainte nance Setti...

Page 60: ...32 M 10 339 1 widthwise direction ALL 98 98 432 M 10 340 0 Paper feeding Paper size Envelope CHO 3 R feeding direction ALL 235 105 432 M 10 340 1 widthwise direction ALL 120 105 432 M 10 341 0 Paper feeding Paper size Envelope YOU 4 R feeding direction ALL 235 105 432 M 10 341 1 widthwise direction ALL 105 105 432 M 10 345 Counter Count setting of envelope PM ALL 1 0 1 M 0 Counted as 1 1 Counted a...

Page 61: ...M board ALL Copies the total counter value of the MAIN board to the SRAM board 15 389 Counter Copying total counter SRAM board MAIN board ALL Copies the total counter value of the SRAM board to the MAIN board 15 400 Fuser Fuser unit error status counter ALL 0 0 19 M 0 No error 1 C41 Once 2 C41 consecutively occurred 3 C46 4 C43 5 C44 6 C45 7 C44 8 C45 9 C44 10 C47 11 C47 12 C48 13 C49 14 C47 15 C4...

Page 62: ...er Fuser roller temperature during printing Center thermistor Plain paper ALL 6 0 14 M 0 140 C 1 145 C 2 150 C 3 155 C 4 160 C 5 165 C 6 170 C 7 175 C 8 180 C 9 185 C 10 190 C 11 195 C 12 200 C 13 205 C 14 210 C 1 411 Fuser Fuser roller temperature on standby Center thermistor ALL 6 0 12 M 0 140 C 1 145 C 2 150 C 3 155 C 4 160 C 5 165 C 6 170 C 7 175 C 8 180 C 9 185 C 10 190 C 11 195 C 12 200 C 1 ...

Page 63: ...424 3 The fourth drop ALL 15 2 60 M 4 425 0 Fuser Temperature dropswitching time setting in ready status Side ther mistor The first drop ALL 15 2 60 M 4 425 1 The sec ond drop ALL 15 2 60 M 4 425 2 The third drop ALL 15 2 60 M 4 425 3 The fourth drop ALL 15 2 60 M 4 433 0 Fuser Temperature control lower limit Plain paper at ordinary temperature Center thermistor ALL 5 0 12 M 0 130 C 1 135 C 2 140 ...

Page 64: ...c 1 440 Fuser Pre running time for first printing Plain paper ALL 0 0 15 M 0 Invalid 1 1 sec 2 2 sec 3 3 sec 4 4 sec 5 5 sec 6 6 sec 7 7 sec 8 8 sec 9 9 sec 10 10 sec 11 12 sec 12 14 sec 13 16 sec 14 18 sec 15 20 sec 1 441 Fuser Pre running time for first printing Thick paper 1 ALL 10 0 15 M 0 Invalid 1 1 sec 2 2 sec 3 3 sec 4 4 sec 5 5 sec 6 6 sec 7 7 sec 8 8 sec 9 9 sec 10 10 sec 11 12 sec 12 14...

Page 65: ...r Fuser roller temperature during printing Side thermistor Thick paper 2 ALL 9 0 14 M 0 140 C 1 145 C 2 150 C 3 155 C 4 160 C 5 165 C 6 170 C 7 175 C 8 180 C 9 185 C 10 190 C 11 195 C 12 200 C 13 205 C 14 210 C 1 453 Fuser Fuser roller temperature during printing Side thermistor OHP film ALL 6 0 14 M 0 140 C 1 145 C 2 150 C 3 155 C 4 160 C 5 165 C 6 170 C 7 175 C 8 180 C 9 185 C 10 190 C 11 195 C ...

Page 66: ...mality G 2 Peak detection abnormality G 3 Adjustment impossi ble R 4 Adjustment impossi ble B 5 Adjustment impossi ble YG 6 White level abnor mality 1 471 0 Paper feeding Paper size Postcard feeding direction ALL 148 100 432 M Postcard is sup ported only for JPN model 10 471 1 widthwise direction ALL 100 100 432 M 10 476 0 Fuser Temperature drop setting during printing Center ther mistor Thick pap...

Page 67: ...i nal is set manually 1 Invalid 2 Valid when using ADF only 1 486 Laser Timing of auto clearing of polygonal motor pre run ning rotation ALL 0 0 2 SYS Switches the polygonal motor to the standby rotation when a certain period of time has passed from the pre running At this code the period to switch the status to the standby rotation is set 0 15 sec 1 30 sec 2 45 sec This setting is effec tive when...

Page 68: ...stor Envelope ALL 9 0 14 M 0 140 C 1 145 C 2 150 C 3 155 C 4 160 C 5 165 C 6 170 C 7 175 C 8 180 C 9 185 C 10 190 C 11 195 C 12 200 C 13 205 C 14 210 C 1 523 Fuser Pre running time for first printing Envelope ALL 10 0 15 M 0 Invalid 1 1 sec 2 2 sec 3 3 sec 4 4 sec 5 5 sec 6 6 sec 7 7 sec 8 8 sec 9 9 sec 10 10 sec 11 12 sec 12 14 sec 13 16 sec 14 18 sec 15 20 sec 1 525 0 Fuser Temperature dropswitc...

Page 69: ... paper ALL 2 0 20 M 0 None 1 Pattern 1 2 Pattern 2 3 Pattern 3 4 Pattern 4 5 Pattern 5 6 Pattern 6 7 Pattern 7 8 Pattern 8 9 Pattern 9 10 Pattern 10 11 Pattern 11 12 Pattern 12 13 Pattern 13 14 Pattern 14 15 Pattern 15 16 Pattern 16 17 Pattern 17 18 Pattern 18 19 Pattern 19 20 Manual adjustment 4 535 1 Thick paper ALL 12 0 20 M 4 536 0 Fuser Temperature drop setting during printing Center ther mis...

Page 70: ... mistor The first drop ALL 20 0 200 M This code is valid only when 20 is set to 08 535 Setting value x 5 sec from 0 to 1 000 sec later Thick paper Thick Paper1 Thick Paper2 OHP Envelope 4 541 1 The sec ond drop ALL 48 0 200 M 4 541 2 The third drop ALL 100 0 200 M 4 541 3 The fourth drop ALL 100 0 200 M 4 550 Image Default setting of original mode PPC 0 0 2 SYS 0 Text Photo 1 Photo 2 Text 1 604 Us...

Page 71: ... or not 0 Check function dis abled 08 971 is automatically changed to 3 Toner near empty detection disabled 1 Check function enabled 08 971 is automatically changed to 1 Toner near empty threshold value standard 2 Check function and print restriction enabled 08 971 is automatically changed to 1 Toner near empty threshold value standard 1 698 Paper feeding Limit function for the num ber of paper ex...

Page 72: ...5 155 C 6 160 C 7 165 C 8 170 C 9 175 C 10 180 C 11 185 C 12 120 C 4 801 1 Side ther mistor ALL 5 0 12 M 4 802 0 Fuser Temperature control lower limit Thick paper 2 Center thermistor ALL 11 0 12 M 0 130 C 1 135 C 2 140 C 3 145 C 4 150 C 5 155 C 6 160 C 7 165 C 8 170 C 9 175 C 10 180 C 11 185 C 12 120 C 4 802 1 Side ther mistor ALL 11 0 12 M 4 804 0 Fuser Temperature control lower limit Envelope Ce...

Page 73: ...RT 128 0 255 M 1 830 Transfer Transfer transformer DC correction C ALL 128 0 255 M Corrects the value of the transfer trans former DC output adjustment 05 221 1 831 Separa tion Separation transformer DC correction C ALL 128 0 255 M Corrects the value of the separation trans former DC output adjustment 05 234 1 833 Devel oper Developer bias DC correc tion Text Photo OHP film PRT 107 0 255 M Correct...

Page 74: ... Devel oper Developer bias DC correc tion Text PPC 128 0 255 M Corrects the value of the developer bias adjustment 05 205 1 863 Devel oper Developer bias DC correc tion Photo PPC 128 0 255 M Corrects the value of the developer bias adjustment 05 205 1 864 Charger Main charger bias correc tion Normal PRT 128 0 255 M Corrects the value of the main charger bias adjustment 05 210 1 865 Charger Main ch...

Page 75: ...28 0 255 M Corrects the value of the laser power adjust ment 05 286 1 877 Laser Laser power correction Photo PPC 128 0 255 M Corrects the value of the laser power adjust ment 05 286 1 883 Laser Laser power correction Normal GDI PRT 136 0 255 M Corrects the value of the laser power adjust ment 05 286 1 886 Fuser Temperature drop control setting in ready status Temperature Time ALL 4 0 20 M 0 None 1...

Page 76: ... near empty thresh old value ALL e STUDIO 163 203 JPN 1 CND 3 Other 1 0 3 e STUDIO 166 206 1 0 3 SYS Performs adjustment for the toner near empty detection timing 0 Toner near empty threshold value long 1 Toner near empty threshold value standard 2 Toner near empty threshold value short 3 Toner near empty detection disabled This code is automati cally changed to 3 when the code 08 695 has been set...

Page 77: ...ration sensor is ON 1 1386 Counter Number of output pages Thick paper 2 ALL 0 8 digits M Counts up when the registration sensor is ON 1 1388 Counter Number of output pages OHP film ALL 0 8 digits M Counts up when the registration sensor is ON 1 1410 Counter Counter for period of toner cartridge rotation time ALL 0 8 digits M Counts up the period of rotation time of the toner cartridge 1 1411 Count...

Page 78: ...nts 1 count 2 seconds 4 Recommended driving counts to be replaced Means the recommended drive counts for replacement 1 count 2 seconds 6 Present output pages for control Means the present number of output pages for controlling 7 Present driving counts for control Means the present drive counts for controlling 1 count 2 seconds Notes Sub code 3 is equivalent to sub code 7 When the value of sub code...

Page 79: ...4 6 7 Default values of code 1174 e STUDIO 163 203 Sub codes 0 3 6 7 0 0 Sub code 1 72 000 90 000 Sub code 4 180 000 180 000 Needle electrode 1182 0 1 3 4 6 7 Default values of code 1182 e STUDIO 163 203 Sub codes 0 3 6 7 0 0 Sub code 1 72 000 90 000 Sub code 4 180 000 180 000 Ozone filter 1198 0 1 3 4 6 7 Default values of code 1198 e STUDIO 163 203 Sub codes 0 3 6 7 0 0 Sub code 1 72 000 90 000 ...

Page 80: ... Sub code 1 80 000 80 000 Feed roller PFU 1300 0 1 Default values of code 1300 e STUDIO 163 203 Sub codes 0 0 0 Sub code 1 80 000 80 000 Separation roller Bypass unit 1316 0 1 Default values of code 1316 e STUDIO 163 203 Sub codes 0 0 0 Sub code 1 80 000 80 000 Feed roller Bypass unit 1324 0 1 Default values of code 1324 e STUDIO 163 203 Sub codes 0 0 0 Sub code 1 80 000 80 000 Pickup roller Bypas...

Page 81: ... test The read write test is performed on the RAM used for the image processing 04 CODEC test The hardware test is performed on the CODEC block inside the SoC The test encodes data of 10 lines using the MH coding decodes it and compares it with the original data 05 ADF test Paper feeding transporting and exiting are performed for originals The number of the original sheets which exited is counted ...

Page 82: ...y can be shifted to 3 digits by the reproduction ratio button 02 DRAM test The following display is lit on the 7 segment LED The damaged memory address is dis played The display can be shifted to 3 digits by the reproduction ratio button 03 Image processing RAM test The following display is lit on the 7 segment LED The following display is lit on the 7 segment LED 04 CODEC test The following displ...

Page 83: ...egion code normally When the SRAM board is replaced this setting is required following the procedure below Procedure Code Model Code Default e STUDIO165 205 e STUDIO167 207 237 NAD 1 1 AUD 61 ASU SYD SAD 65 CND 86 86 ASD 852 TWD 886 886 ARD 55 KRD 82 65 MJD 44 44 INTERRUPT 0 2 POWER Digital keys Code FUNCTION CLEAR Cancel Stores value in RAM CLEAR STOP Does not stores value in RAM Warming up ...

Page 85: ... procedure Procedure Adjustment Mode 05 200 1 Install the process unit into the equipment Note Note Do not install the toner cartridge 2 While pressing 0 and 5 simultaneously turn the power ON The following message is displayed on a 7 segment LED Fig 3 1 3 Key in code 200 and press the START button The display on the 7 segment LED changes as follows and the density LEDs lights from the left in ord...

Page 86: ...time the value on the 7 segment LED becomes stable and all the density LEDs are turned off 6 Check if the value on the 7 segment LED is within the range of 232 to 248 i e the output voltage range of the auto toner sensor is 2 32 V to 2 48 V 7 If the value is not within the range of 232 to 248 press the reproduction ratio buttons 25 200 to adjust the value manually 8 Press the INTERRUPT button The ...

Page 87: ...ated adjustment a Reproduction ratio of primary scanning direction Fine adjustment of polygonal motor rotation speed 401 b Primary scanning data laser writing start position 411 c Reproduction ratio of secondary scanning direc tion Fine adjustment of main motor rotation speed 421 d Secondary scanning data laser writing start posi tion 441 440 442 3 Scanner related adjustment a Reproduction ratio o...

Page 88: ...ned from test copies satisfy the specification Fig 3 5 0 5 0 9 POWER INTERRUPT Digital keys START Enter the code Current adjustment value is displayed Operation keys Display Exit the Adjustment Mode OFF ON Move to the normal mode 0 5 Move to the adjustment mode Digital keys Enter adjustment values CLEAR Use to make corrections Power Test copy 1 If the test copy does not satisfy the specified value...

Page 89: ...ddle size of OHP film 2 Short size of OHP film 4 0 Long size of Envelope 1 Middle size of Envelope 2 Short size of Envelope Notes 1 Long size 330 mm or longer 13 0 inches or longer Middle size 220 239 mm 8 7 12 9 inches Short size 219 mm or shorter 8 6 inches or shorter 2 The adjustment of Post card is for Japan only Paper type Weight Drawer PFU Bypass feed Plain paper 64 80 g m2 17 20 lb 450 1 45...

Page 90: ... position is not shifted As a tentative countermeasure the service life of the feed roller can be extended by increas ing the aligning amount 2 Check if any transfer void is occurring If there is a transfer problem try the values in descending order as 31 30 29 until the transfer void disappears At the same time confirm if any paper jam occurs Also when the aligning amount has been increased this ...

Page 91: ...AJ is displayed Press 1 INTERRUPT Press Drawer number START A grid pattern is printed out The larger the adjustment value is the longer the distance A becomes approx 0 125 mm step B Primary scanning data laser writing start position Printer Procedure 1 While pressing 0 and 5 simultaneously turn the power ON Adjustment Mode 2 Press 1 INTERRUPT Drawer number Select from 0 bypass 1 drawer or 2 PFU ST...

Page 92: ...ess 1 INTERRUPT Drawer number Select from 0 bypass 1 drawer or 2 PFU START A grid pattern with 10 mm squares is printed out Use A3 LD from standard drawer of the equipment 3 Check the grid pattern on the test chart printed out and measure the distance C from the 10th line at the leading edge of the paper to the 30th line of the grid pattern Normally the 1st line of the grid pattern is not printed ...

Page 93: ...grid pattern on the test chart printed out and measure the distance D from the leading edge of the paper to the 6th line of the grid pattern Normally the 1st line of the grid pattern is not printed 4 Check if the distance D is within 50 0 5 mm 5 If not use the following procedure to change values and measure the distance D again Adjustment Mode Key in the code shown above START Key in an acceptabl...

Page 94: ... ON 1 INTERRUPT Drawer number START A 05 401 Drawer A3 LD 200 0 5 mm 0 125 mm step B 05 411 Drawer A3 LD 52 0 5 mm 0 05 mm step Key in the same value for 05 410 C 05 421 Drawer A3 LD 200 0 5 mm 0 125 mm step D 05 440 Drawer A3 LD 441 PFU A4 LT 442 Bypass feed A4 LT 50 0 5 mm 0 4 mm step A 21 6 1 B D 6 30 2 C 10 Feeding direction 06 04 ...

Page 95: ...power ON Adjustment Mode 2 Place a ruler on the original glass along the direction from the rear to the front of the equipment 3 Press 0 and 9 simultaneously to enter the normal mode 4 Make a copy at the mode of A3 LD 100 and standard drawer of the equipment 5 Press 0 and 5 simultaneously to enter the adjustment mode 6 Measure the distance A from 10 mm to 270 mm of the copied image of the ruler 7 ...

Page 96: ... steps 3 to 7 above Adjustment Mode Key in the code 405 START Key in a value acceptable values 0 to 255 Press the INTERRUPT button stored in memory AJ is displayed The larger the adjustment value is the higher the reproduction ratio and the longer the distance A become approx 0 125 mm step Fig 3 8 50 100 150 200 250 A Feeding direction Copied image of the ruler ...

Page 97: ...imultaneously to enter the adjustment mode 6 Measure the distance B from the left edge of the paper to 10 mm of the copied image of the ruler 7 Check if the distance B is within the range of 10 0 5 mm 8 If not use the following procedure to change values and repeat the steps 3 to 7 above Adjustment Mode Key in the code 306 START Key in a value acceptable values 121 to 136 Press the INTERRUPT butto...

Page 98: ... 5 simultaneously to enter the adjustment mode 6 Measure the distance C from 200 mm to 400 mm of the copied image of the ruler 7 Check if the distance C is within the range of 200 0 5 mm 8 If not use the following procedure to change values and repeat the steps 3 to 7 above Adjustment Mode Key in the code 340 START Key in a value acceptable values 76 to 181 Press the INTERRUPT button stored in mem...

Page 99: ...ultaneously to enter the adjustment mode 6 Measure the distance D from the leading edge of the paper to 10 mm of the copied image of the ruler 7 Check if the distance D is within the range of 10 0 5 mm 8 If not use the following procedure to change values and repeat the steps 3 to 7 above Adjustment Mode Key in the code 305 START Key in a value acceptable values 51 to 206 Press the INTERRUPT butto...

Page 100: ...eously to enter the normal mode 5 Make a copy at the mode of A3 LD 100 Text Photo and standard drawer of the equipment 6 Press 0 and 5 simultaneously to enter the adjustment mode 7 Measure the blank area E at the leading edge of the copied image 8 Check if the blank area E is within the range of 3 0 5 mm 9 If not use the following procedure to change values and repeat the steps 4 to 8 above Adjust...

Page 101: ... to enter the normal mode 5 Make a copy at the mode of A3 LD 100 Text Photo and standard drawer of the equipment 6 Press 0 and 5 simultaneously to enter the adjustment mode 7 Measure the blank area F at the right side of the copied image 8 Check if the blank area F is within the range of 2 1 0 mm 9 If not use the following procedure to change values and repeat the steps 4 to 8 above Adjustment Mod...

Page 102: ...enter the normal mode 5 Make a copy at the mode of A3 LD 100 Text Photo and standard drawer of the equipment 6 Press 0 and 5 simultaneously to enter the adjustment mode 7 Measure the blank area G at the trailing edge of the copied image 8 Check if the blank area G is within the range of 2 1 0 mm 9 If not use the following procedure to change values and repeat the steps 4 to 8 above Adjustment Mode...

Page 103: ...s the CLEAR button 4 Press the INTERRUPT button to store the value The equipment goes back to the ready state 5 Let the equipment restarted and perform copying job 6 If the desired image density has not been attained repeat step 2 to 5 Original mode Item to be adjusted Remarks Text Photo Photo Text 503 501 504 Manual density mode center value The larger the value is the darker the image becomes Ac...

Page 104: ...mma slope is adjustable with the following codes Adjustment Mode 05 Procedure Procedure is same as that of P 3 19 3 3 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text 593 594 595 Gamma slope adjustment 1 to 9 Select the gamma slope angle The larger the value is the larger the angle becomes ...

Page 105: ...e is same as that of P 3 19 3 3 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text Photo Dither 620 621 622 623 Sharpness adjustment Key in the following values depend ing on the original mode One s place Selecting a filter shape Ten s place 0 Use Default value 1 to 9 Change intensity The larger the value is the sharper the image becomes Example of value entry in ...

Page 106: ...t at the following codes Adjustment Mode 05 Make a test copy and compare the image obtained with the current settings if necessary make adjust ment using the following procedure Procedure Procedure is same as that of P 3 19 3 3 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text 570 571 572 Range correction for original manually set on the original glass The follow...

Page 107: ...ent settings if necessary make adjust ment using the following procedure Procedure Procedure is same as that of P 3 19 3 3 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text 535 536 537 Text peak for range correction When the value is increased text high image density part becomes lighter Acceptable values 0 to 255 Default text photo 246 photo 254 text 236 Origina...

Page 108: ...e 6 For resetting the value repeat step 2 to 5 7 Turn the power OFF and then back ON to perform printing job 8 If the desired image density has not been attained repeat step 2 to 7 Code Item to be adjusted Remarks 667 0 to 4 Adjustment of image density When the value is decreased text becomes lighter Acceptable values 0 to 63 Notes 1 Set not to reverse the large and small num ber of the setting va...

Page 109: ... Key in a code and press the START button 3 Key in an adjustment value To correct the keyed in value press the CLEAR button 4 Press the INTERRUPT button to store the value in memory The equipment goes back to the ready state 5 Turn the power OFF and then back ON to perform printing job 6 If the desired text density has not been attained repeat step 2 to 5 Language Remarks PS PCL 654 655 When the v...

Page 110: ...ate 6 For resetting the value repeat step 2 to 5 7 Turn the power OFF and then back ON to perform printing job 8 If the desired image density has not been attained repeat step 2 to 7 Toner mode Item to be adjusted Remarks GDI 672 0 to 4 Adjustment of image density When the value is decreased text becomes lighter Acceptable values 0 to 63 Notes 1 Set not to reverse the large and small number of the...

Page 111: ...to the ready state 5 Turn the power OFF and then back ON to perform scanning job 6 If the desired image density has not been attained repeat step 2 to 5 Original mode Item to be adjusted Remarks Text Photo Photo Text 845 847 846 Manual density mode center value The larger the value is the darker the image becomes Acceptable values 0 to 255 850 852 851 Manual density mode light step value The large...

Page 112: ...ing the value repeat step 2 to 5 7 Turn the power OFF and then back ON to perform scanning job 8 If the desired image density has not been attained repeat step 2 to 7 Original mode Item to be adjusted Remarks Text Photo Photo Text 865 0 867 0 866 0 Reproduction ratio 25 to 40 Key in the following values depend ing on the original mode One s place Selecting a filter shape Ten s place 0 Use Default ...

Page 113: ...at the following codes Adjustment Mode 05 Procedure Procedure is same as that of P 3 27 3 5 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text 825 827 826 Range correction for original manually set on the original glass The following are the default values set for each original mode Text Photo 12 Photo 12 Text 12 Each digit stands for One s place Automatic density...

Page 114: ...Adjustment Mode 05 The image changes slightly in text mode because it is treated as a simple binary format image Procedure Procedure is same as that of P 3 27 3 5 1 Density adjustment Original mode Item to be adjusted Remarks Text Photo Photo Text 820 822 821 Text peak for range correction When the value is increased text high image density part becomes lighter Acceptable values 0 to 255 Default t...

Page 115: ... 32 A Installation of the high volt age transformer jig Digital Tester terminal Connect with the black cable of the high volt age transformer jig Connect with the red cable thick line of the high voltage trans former jig Connect with the red cable thin line of the high voltage transformer jig terminal Connect with the white cable of the high voltage transformer jig Function switch DC Full scale ra...

Page 116: ...crews and pull out the process unit Note Note Be careful not to let the connector and the harness be caught when installing the pro cess unit after adjustment Fig 3 15 4 Install the high voltage transformer jig and fix it with 2 screws Note Note Be careful not to let the connector and the harness be caught Fig 3 16 5 Fix the green cable of the high voltage trans former jig to the frame of the equi...

Page 117: ...ON All rights reserved e STUDIO163 166 203 206 ADJUSTMENT 3 33 3 6 Install the cover open switch release jig for service 7 Close the transfer cover Fig 3 18 Cover open switch release jig for service Front cover opening closing switch ...

Page 118: ...ection for main charger adjustment Fig 3 20 terminal Connect with the white cable terminal Connect with the black cable Front cover opening closing switch Ground to the machine frame green cable Front cover opening closing switch Ground to the machine frame green cable terminal Connect with the white cable terminal Connect with the red cable thick line ...

Page 119: ...UDIO163 166 203 206 ADJUSTMENT 3 35 3 D Connection for transfer separation charger adjustment Fig 3 21 Front cover opening closing switch Ground to the machine frame green cable terminal Connect with the white cable terminal Connect with the red cable thin line ...

Page 120: ...sing switch Reproduction ratio button 25 200 Adjust the value to satisfy the following table Enter the code Current adjustment value is displayed Adjustment start Press one time POWER OFF ON Main charger Code 210 Adjustment value Code Adjustment value Code Adjustment value 448 5V Keys to press Display INTERRUPT Adjusted value is stored in memory 1 Developer bias 205 341 5V Trailing edge area of pa...

Page 121: ...rush in contact with the drum Is the process unit worked correctly Is the toner density low Is the copy paper fed straight Is the copy paper abnormally moist Is the rotation of the registration roller normal Is the separation output different from the set value Is the developer bias value an appropriate one Are the transfer separation charger case grounded Is the high voltage transformer grounded ...

Page 122: ... the transfer separation charger case grounded Is the high voltage transformer grounded Is the separation finger in contact with the drum surface Note for adjustment When poor paper separation occurs Increase the separation output value under the following conditions Remember that if the separation output value is increased too much blotched image occurs and separation performance becomes low Poor...

Page 123: ...or the ADF closed after replacing the CIS unit Error recovery procedure Check the following items and perform 05 310 again If an error occurs during the execution of 05 310 Err is displayed on the 7 segment LED 1 Check the connection of the harness and connector Reconnect them if they are not connected securely 2 Check if the harness is open circuited or damaged Replace the harness if it is 3 Repl...

Page 124: ...can motor and CIS unit drive belt 2 adjust the tension of the CIS unit drive belt 2 with the belt tension jig Procedure 3 Tighten screws A and B where the scan motor pulled by the belt tension jig stops 1 Temporarily fix screws A and B Fig 3 26 2 Hook the belt tension jig on the motor bracket and frame Fig 3 27 A Scan motor B Scan motor Belt tension jig ...

Page 125: ...inted image shifts to the front side Move the guide to the front side Arrow A direction in the lower figure The center of the printed image shifts to the rear side Move the guide to the rear side Arrow B direction in the lower figure Fig 3 28 Fig 3 29 1 Loosen the screen 2 Move the entire guide to the front or rear side 3 Tighten the screw Fig 3 30 Feeding direction Center Rear Front Feeding direc...

Page 126: ...nit from the equipment 3 Take out the developer unit from the process unit 4 Remove 2 screws and take off the developer unit upper cover and discharge the devel oper material Note Note Discharge the developer material from the rear side being careful not to let it be scat tered on the gear Fig 3 31 5 Turn the adjustment screw to widen the gap so that the jig can be inserted in it Turning the screw...

Page 127: ... blade to push the doctor sleeve jig lightly Fig 3 33 7 Insert the gauge 0 40 of the doctor sleeve jig into the gap between the developer sleeve and doctor blade Confirm that the jig moves smoothly to the front and rear side and the gauge 0 50 cannot be inserted into the gap Fig 3 34 8 Confirm that the side seals are attached on the toner scattering prevention sheet Fig 3 35 Doctor sleeve jig Tone...

Page 128: ...l rights reserved ADJUSTMENT 3 44 9 Attach the developer unit upper cover and tighten 2 screws Note Note After the developer material has been replaced adjust the auto toner sensor See P 3 1 3 1 Adjustment of Auto Toner Sensor Fig 3 36 Developer unit upper cover ...

Page 129: ...adjustment when the ADF is not installed in the correct position Note Note Check if the image adjustment for the equipment is performed properly before this adjustment of the ADF A Checking 1 Open the ADF and install 2 positioning pins the positioning pins are installed to the back side of the hinge which is on the left side of the ADF Fig 3 37 2 Remove the platen sheet Fig 3 38 ...

Page 130: ...f the pins cannot be fitted into the holes perform the adjustment according to the following procedure 3 Close the ADF and check if the positioning pins fit the holes on the ADF Fig 3 39 1 Remove the right hand hinge screw at the rear side Fig 3 40 2 Loosen the left hand hinge screw at the rear side Fig 3 41 ...

Page 131: ...66 203 206 ADJUSTMENT 3 47 3 3 Loosen the hinge screws at the front side Fig 3 42 4 Position the pins with the holes on the ADF by moving it so that the pins fit into the holes when the ADF is closed Fig 3 43 5 Tighten the left hand hinge screw at the rear side Fig 3 44 ...

Page 132: ...HIBA TEC CORPORATION All rights reserved ADJUSTMENT 3 48 6 Loosen the hole position adjustment screws on the right hand side Fig 3 45 7 Match the screw hole positions Fig 3 46 8 Install the right hand hinge screw at the rear side Fig 3 47 ...

Page 133: ...O163 166 203 206 ADJUSTMENT 3 49 3 9 Loosen the hinge screws at the front side Fig 3 48 10 Place the platen sheet on the original glass and align it to the top left corner Close the ADF gently and open it to check if the platen sheet is attached properly Fig 3 49 ...

Page 134: ...ing 0 and 4 simultaneously Key in 261 press the START button and then wait until the CIS unit stops Key in 267 and then press the START button The exposure lamp is turned ON for a given length of time 3 Visually check the gap between platen guide holder A and upper surface of the original glass B from the left hand side of the equipment If the value is not within the tolerance perform the adjustme...

Page 135: ...stment screws on the hinges Adjust the height on the rear side by means of the screw on the hinge on the feed side of the ADF Turn it clockwise Heightened Turn it counterclockwiseLowered Fig 3 51 Adjust the gap on the rear side by means of the screw on the hinge on the feed side of the ADF Turn it clockwisLowered Turn it counterclockwiseHeightened Fig 3 52 ...

Page 136: ...properly A Checking Check the image using the chart original with vertical and horizontal lines in the following procedure Fig 3 53 Chart Original 1 Place the chart provided as an original with its face up on the original tray of the ADF select 1 Sided 1 Sided and press the START button 2 Superimpose the chart on the copy and check the inclination of the copy image B Adjustment 1 Shift the alignin...

Page 137: ...163 166 203 206 ADJUSTMENT 3 53 3 2 If the image skew is C as shown in the figure below shift the aligning plate in the direction of and if D shift it to Fig 3 55 Fig 3 56 Shift the aligning plate in the direction of Shift the aligning plate in the direction of C D ...

Page 138: ...t 1 Sided 1 Sided and press the START button 2 Superimpose the chart on the copy and check the leading edge E of the chart and F of the copy B Adjustment 1 Turn the power ON while pressing 0 and 5 simultaneously key in 365 and then press the START button 2 Enter the value If the leading edge F margin of the copy image is larger than the E margin of the chart enter a value smaller than the current ...

Page 139: ...n the original tray of the ADF 2 Press the START button 3 Fold the copy in half and check if the center line is misaligned B Adjustment 1 Turn the power ON while pressing 0 and 5 simultaneously 2 Key in 358 and then press the START button If the center line of the copy image is shifted to the front side of the equipment enter a value larger than the current one Note Note Changing one value shifts ...

Page 140: ...es in the following procedure 1 Place the chart provided as an original with its face up on the original tray of the ADF 2 Press the START button 3 Superimpose the chart on the copy and check the image dimension I B Adjustment 1 Turn the power ON while pressing 0 and 5 simultaneously 2 Key in 357 and then press the START button If the copy image dimension I is larger than the chart dimension enter...

Page 141: ...ved e STUDIO163 166 203 206 ADJUSTMENT 3 57 3 3 10 7 Adjustment of ADF Opening Closing Sensor Adjust the bracket position so that the sensor is turned ON when the height A becomes 100 mm or less within the empty weight falling limit Fig 3 62 Fig 3 63 A ...

Page 143: ... equipment and note them down Before starting maintenance make some sample copies and store them Turn OFF the power and make sure to unplug the equipment 2 Perform a preventive maintenance using the following checklist and illustrations Refer to the Service Manual if necessary 3 Plug in the equipment after the maintenance has been finished Then turn ON the power and make some copies to confirm tha...

Page 144: ...hed 270 000 or 2 5 years have passed from the start of use Whichever is earlier 1 Replace all the supplies 2 Check the components in the drive section gears pulleys timing belts etc Replace them with new ones if they are damaged 3 Check all the adhesives such as tape and Mylar if they are damaged or have become unstuck Replace them with new ones if necessary 4 Check the performance of all the swit...

Page 145: ... 4 Be careful not to put oil on the rollers belts and belt pulleys when lubricating 5 Page Item P I is described in the column of the Parts list A Scanner B Laser unit Cleaning Lubrication Coating Replacement Operation check A Clean with alcohol B Clean with soft pad cloth or vacuum cleaner L Launa 40 SI Silicon oil W1 White grease Molykote X5 6020 W2 White grease Molykote HP 300 AV Alvania No 2 F...

Page 146: ...ller rubber A R P11 I18 Items to check Cleaning 30K Lubrication Replacement x 1 000 sheets Operation check Parts list P I Remarks D1 Pickup roller A 90 P5 I1 D2 Separation roller A 90 P4 I10 D3 Feed roller A 90 P5 I1 D4 Registration roller A D5 Intermediate transfer A D6 Front read roller A D7 Rear read roller A D8 Exit reverse roller A D9 Platen sheet B or A Items to check Cleaning Lubrication Re...

Page 147: ...on Replacement KD Operation check Parts list P I Remarks G1 Charger case B P19 I2 g1 G2 Transfer charger wire 72 90 P19 I18 g1 G3 Separation charger wire 72 90 P19 I18 g1 G4 Pre transfer guide B or A G5 Post transfer guide B or A G6 Separation supporter B P19 I17 G7 Terminal cover B P19 I10 G8 Contact point of termi nals B G9 Transfer guide roller B R P19 I14 Items to check Cleaning Lubrication Re...

Page 148: ...eloper unit lower stay B I8 Toner cartridge drive gear shaft W1 Items to check Cleaning Lubrication Replacement x 1 000 sheets Operation check Parts list P I Remarks J1 Fuser roller 72 90 P23 I8 J2 Pressure roller 72 90 P24 I4 J3 Separation finger for fuser roller 72 90 P23 I14 j1 J4 Fuser unit entrance guide A P24 I9 J5 Thermistor 3 pcs A R P23 I6 j2 J6 Drive gear tooth face and shaft W2 R P23 I2...

Page 149: ...TEC CORPORATION All rights reserved e STUDIO163 166 203 206 PREVENTIVE MAINTENANCE PM 4 7 4 Fig 4 1 Front side A1 A2 B1 C1 C6 E1 E2 E3 E4 F1 F2 F5 F4 G1 G2 G3 G4 G5 G9 H1 H2 H3 H4 H5 H7 I1 I2 J1 J2 J3 J4 J5 J9 H6 C7 J8 A4 ...

Page 150: ...DIO163 166 203 206 2005 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE PM 4 8 Fig 4 2 Automatic Document Feeder ADF Fig 4 3 Paper Feed Unit PFU D1 D2 D3 D4 D5 D6 D7 D8 D9 K1 K2 06 04 ...

Page 151: ...e clutch The quantity of Molykote should be smaller than that to be applied to the other parts f1 Main charger case Needle electrode Clean the main charger case with a cloth soaked in water and squeezed tightly and then wipe them with a dry cloth Clean the needle electrode only with the main charger cleaner Replace the needle electrode with a new one if it is damaged regardless of the number of ou...

Page 152: ...ark which was made by the finger appears on the printed image clean the tip of the finger Notes 1 Wipe the tip of the finger lightly with a dry cloth trying not to deform it Do not leave the lint on the tip 2 Apply patting powder to the tip of the fingers and drum surface after replacing or cleaning them to reduce the load on the drum surface by the finger h3 Recovery blade Replace the recovery bl...

Page 153: ...aped off forcibly Replace the finger if the toner is sticking to it heavily j2 Thermistor Clean the thermistor with alcohol if the toner or dirt is sticking to it when the fuser roller is replaced Do not deform or damage the thermistor during the cleaning Replace the thermistor with a new one if it is damaged or deformed regardless of degree 1 Push in a new oil seal parallel to the mount ing hole ...

Page 154: ...1 2 Recovery blade BLADE REC 1 Main charger grid GRID CH M 371 1 Needle electrode CH M 1 Transfer charger wire WIRE CH 060 353 R 1 Separation charger wire WIRE CH 060 353 R 1 FR KIT 1640 Ozone filter FILTER OZON TRU 371 1 Fuser roller HR 1640 U 1 Pressure roller HR 1640 L 1 Separation finger for fuser roller SCRAPER 280 5 Bush for fuser roller BUSH HR RLR 2 DF KIT 3018 Pickup roller ASYS ROL FEED ...

Page 155: ...rts list Page Item Door switch jig 101 1 Brush 101 2 Doctor sleeve jig 101 3 Developer material nozzle 101 4 Belt tension jig 101 6 High voltage transformer jig 101 7 Downloading jig DLM board 102 1 Download JIG 2 6 Flash ROMs 102 2 Download JIG 1 2 Flash ROMs 102 3 ROM writer adapter For 1881 102 4 ROM writer adapter For 1931 102 5 ...

Page 156: ...ilicon oil ASM SILICONE 1M 100cc Bottle 101 10 L Launa 40 OIL LAUNA40 100 100cc Oiler 101 11 W2 White grease Molykote HP 300 ASM PG HP300 S 100g Bottle 101 12A W2 White grease Molykote HP 300 GREASE HP300 S 10g Bottle 101 12B AV Alvania No 2 ASM PG ALV2 100g Tube 101 13 W1 White grease Molykote X5 6020 MOLYKOTE 100 100g Tube 101 14 FL Floil GE 334C ASM PG GE334C S 20g Bottle 101 15 06 04 ...

Page 157: ...ve drum should be stored in a dark place where the ambient temperature is between 10 C to 35 C no condensation Be sure to avoid places where drums may be subjected to high humidity chemicals and or their fumes 3 Drum cleaning blade This item should be stored in a flat place where the ambient temperature is between 10 C to 35 C and should also be protected against high humidity chemicals and or the...

Page 158: ...rs found adhering to the blade 3 Installation of the equipment and storage of drum Avoid installing the equipment where it may be subjected to high temperature high humidity chemi cals and or their fumes Do not place the light drum in a location where it is exposed to direct sunlight or high intensity light such as near a window Otherwise the drum will fatigue and will not produce sufficient image...

Page 159: ...on the fuser roller Be careful not to allow any hard object to hit or rub against the fuser roller or it may be damaged possibly resulting in poor cleaning Pressure roller Do not leave any oil fingerprints etc on the pressure roller 2 Checking Check for stain and damage on the fuser and pressure rollers and clean if necessary Check the separation guide and fingers and check for chipped tips Check ...

Page 161: ... are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the exit sensor 6 Replace the MAIN board YES Is the registration roller clutch working Perform the output check in the test mode 04 108 158 l l l l l l l l l NO 1 Check if the connector of the registration roller clutch is discon nected 2 Check if the connector CN26 on the MAIN boa...

Page 162: ...g Perform the input check in the test mode refer to the following table l l l l l l l l NO 1 Check if the connector of the sensor is disconnected 2 Check if any of the connectors on the MAIN board is disconnected 3 Check if the connector pins are disconnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the s...

Page 163: ...r pattern on the MAIN board is short circuited or open circuited 5 Replace the registration sensor 6 Replace the MAIN board YES Are the PFU transport clutches High speed Low speed working Perform the output check in the test mode 04 203 205 l l l l l l l l l NO 1 Check if the connectors of the PFU transport clutches High speed Low speed are disconnected 2 Check if the connector CN4 on the MAIN boa...

Page 164: ...ern on the MAIN board is short circuited or open circuited 5 Replace the registration sensor 6 Replace the MAIN board YES Is the bypass pickup solenoid working Perform the output check in the test mode 04 204 Is the bypass paper sensor working Perform the input check in the test mode 03 INTERRUPT OFF 1 4 l l l l l l l l l NO 1 Check if the connector of the bypass pickup solenoid and bypass paper s...

Page 165: ...nector pins are disconnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the registration sensor 6 Replace the MAIN board YES Is the pickup solenoid working Perform the output check in the test mode 04 201 l l l l l l l l l NO 1 Check if the connector of the pickup solenoid is disconnected 2 Check if the con...

Page 166: ... disconnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the PFU feed sensor 6 Replace the MAIN board YES Is the PFU pickup solenoid working Perform the output check in the test mode 04 202 l l l l l l l l l NO 1 Check if the connector of the PFU pickup solenoid is disconnected 2 Check if the connector CN4 ...

Page 167: ... supplied from the power supply unit Perform the input check in the test mode 03 INTERRUPT OFF 8 6 l l l l l l l NO 1 Check if the connector for 24 V power supply is disconnected 2 Check if the connector CN23 on the MAIN board is disconnected 3 Check if the connector pins are disconnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or ...

Page 168: ...nnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the front cover opening closing switch 6 Replace the MAIN board YES Is the voltage of 24V being supplied from the power supply unit Perform the input check in the test mode 03 INTERRUPT OFF 8 6 l l l l l l l NO 1 Check if the connector for 24 V power supply...

Page 169: ...input check in the test mode 03 INTERRUPT OFF 9 2 l l l l l l l l NO 1 Check if the connector of the PFU cover opening closing switch is disconnected 2 Check if the connector CN4 on the MAIN board is disconnected 3 Check if the connector pins are disconnected and the harnesses are open circuited 4 Check if the conductor pattern on the MAIN board is short circuited or open circuited 5 Replace the P...

Page 170: ...ck if the connector pins are disconnected or the harnesses are open circuited 4 Check if the conductor pattern on the ADF board is short circuited or open circuited 5 Replace the original registration sensor 6 Replace the ADF board YES Replace the ADF board E72 Jam not reaching the read sensor Are the registration roller and read roller stained YES Clean the rollers NO Is the read sensor working P...

Page 171: ...cuited or open circuited 5 Replace the exit sensor 6 Replace the ADF board YES Replace the ADF board E86 ADF jam access cover open Is the ADF jam access cover opened YES Remove the original if any and close the ADF jam access cover NO Is the ADF jam access cover switch working Perform the input check 03 INTERRUPT ON 4 4 l l l l l l l l l NO 1 Check if the connector of the ADF jam access cover swit...

Page 172: ... the ADF opening closing sensor working Perform the input check 03 INTERRUPT ON 4 3 l l l l l l l l l NO 1 Check if the connector of the ADF opening closing sensor is discon nected 2 Check if the connector CN74 on the ADF board is disconnected 3 Check if the connector pins are disconnected or the harnesses are open circuited 4 Check if the conductor pattern on the ADF board is short circuited or o...

Page 173: ...ed 4 Check if the conductor patterns on the main motor board and MAIN board are short circuited or open circuited 5 Replace the main motor 6 Replace the MAIN board YES Is the LED on the main motor board lit without flickering l l l l l l NO 1 Check if the connector pins are disconnected and the harnesses are open circuited 2 Check if the conductor patterns on the main motor board and MAIN board ar...

Page 174: ...d 2 Check if the belt tension of the CIS unit drive belt 1 or the CIS unit drive belt 2 is loose 3 Check if the joint of the belt stopper and the CIS unit drive belt 1 is loose NO 1 Check if the tension of the CIS unit drive belt 1 or the CIS unit drive belt 2 is too tight 2 Check if any of the connectors of the scan motor is disconnected 3 Check if the connector CN18 on the MAIN board is disconne...

Page 175: ...e conductor pattern on the MAIN board is short circuited or open circuited 3 Replace the MAIN board 4 Check the switching regulator Check if the connectors CN108 are disconnected 5 Clear the status counter After repairing the matter which caused the error C41 perform the following 1 Turn ON the power while 0 and 8 are pressed simultaneously 2 Key in 400 then press START 3 Change the current status...

Page 176: ...e heater is broken 2 Check if the connector of the heater is disconnected 3 Check if the thermostat is blown 3 Check the MAIN board 1 Check if the connectors CN17 are disconnected 2 Check if the conductor pattern on the MAIN board is short circuited or open circuited 3 Replace the MAIN board 4 Clear the status counter After repairing the matter which caused the error C43 perform the following 1 Tu...

Page 177: ... 7 or 9 to 0 for C44 taking the same proce dure as that for C41 The status counter value is as follows in the following cases Change them to 0 respectively The error occurred during warming up 5 The error occurred after the equipment has become ready 7 The temperature detected by the center thermistor is 230 C or higher 9 The temperature detected by the side thermistor is 230 C or higher 9 The tem...

Page 178: ...ed and the connector pin is dis connected 3 Check if the conductor pattern on the MAIN board is short circuited or open circuited 4 Replace the laser optical unit 5 Replace the MAIN board YES 1 Check if the conductor pattern on the MAIN board is short circuited or open circuited 2 Replace the MAIN board CA2 H Sync detection error Are the harness open circuited and the connectors disconnected or mi...

Page 179: ...deformed 3 Check if the needle electrode is broken or the main charger grid is deformed 4 Check if any foreign matters is on the needle electrode or the main charger grid 5 Is the transfer separation charger installed securely 6 Check if the transfer separation charger wire is broken or unhooked 7 Check if any foreign matter is on the transfer separation charger wire F14 Invalid backup counter Has...

Page 180: ...board is disconnected 2 Check if the relay connector between the ADF RADF board and the PFC board is disconnected 3 Check if the connector CN246 on the PFC board is disconnected 4 Check if the connector pins are disconnected and the harnesses are open circuited 5 Check if the conductor patterns on the ADF RADF board and the MAIN board are short circuited or open circuited 6 Replace the ADF RADF bo...

Page 181: ...er section 2 Check test print image 07 113 Go to step 4 if there is any problem on image Scanner 3 Are the original glass and CIS unit dirty Clean them Printed image 4 Is the image faded Perform troubleshooting for faded image 5 Is background fogging occurring Perform troubleshooting for back ground fogging 6 Is there a blotch on the image Perform troubleshooting for blotched image 7 Is the image ...

Page 182: ...ge transformer Main charger Developer bias 7 Is the high voltage transformer out put defective Adjust the output or replace the transformer Developer unit 8 Is the contact between the drum and developer material normal Adjust the doctor sleeve gap and polarity Developer material Toner Drum 9 Using the specified developer mate rial toner and drum Use the specified developer material toner and drum ...

Page 183: ...print image 07 113 When defects occur perform the cor responding troubleshooting proce dure Defective area Step Check items Prescription Density reproduction 1 Check the reproduction of the image density Adjust the density Parameter adjustment value 2 Check the image processing param eters Check the adjustment value for sharpness Printer section 3 Check test print image 07 113 When defects occur p...

Page 184: ...Replace the fuser roller 5 Has the fuser roller reached its PM life Replace the fuser roller 6 Is the setting temperature of the fuser roller normal Check the adjustment values of fuser roller temperature 08 407 410 411 450 515 516 Paper 7 Has the appropriate paper type been selected Select a proper mode 8 Is the setting temperature of the fuser roller in each paper type normal Check the setting a...

Page 185: ...r Avoid storing paper in damp place Bedewed scanner 2 Is the scanner bedewed Clean the scanner Drum 3 Is the drum surface wet or dirty Wipe the drum with a piece of dry cloth Do not use alcohol or other organic solvents Ozone exhaust 4 Is the exhaust fan operating prop erly Check the connection of connector Replace the ozone exhaust fan 5 Is the ozone filter stained or dam aged Replace the ozone f...

Page 186: ...ler temperature 4 Is the temperature of the fuser roller normal Check the setting and correct it 08 407 410 411 450 515 516 Developer material Toner 5 Using the specified developer mate rial and toner Use the specified developer material and toner Paper 6 Is the paper in the drawer damp Avoid storing paper in damp place 7 Is the paper type corresponding to its mode Use the proper type of paper or ...

Page 187: ... harness Developer unit 4 Is the developer unit installed prop erly Check and correct the engaging con dition of the developer unit gears 5 Do the developer sleeve and mixers rotate Check and fix the drive system of the developer unit 6 Is the developer material smoothly transported Remove the foreign matter from the developer material 7 Has the magnetic brush phase been shifted Adjust the develop...

Page 188: ...er Main charger 3 Is the main charger securely installed Install it securely 4 Is the needle electrode broken Replace the needle electrode High voltage transformer Main charger 5 Is the high voltage transformer out put defective Adjust the output or replace the transformer 6 Are the connectors of the high volt age harness securely connected Is the harness open circuited Reconnect the harness secur...

Page 189: ...ve the foreign matter if there is any 5 Is there a foreign matter or dew on the drum seal Remove the foreign matter or dew 6 Is the upper drum seal of the devel oper unit in contact with the drum Correct the position of the drum seal or replace it Drum 7 Is there a foreign matter on the drum surface Replace the drum Transport path 8 Does the toner image contact with any foreign matter before the p...

Page 190: ...ce the discharge LED or check the harness and the circuit Developer unit 5 Is the developer sleeve rotating nor mally Is there any abnormality on the sleeve surface Check the drive system of the devel oper unit or clean the sleeve sur face Drive system 6 Are the drum and scanner jittering Check each drive system High voltage transformer Main charger Developer bias Transfer charger 7 Is the high vo...

Page 191: ...awer properly installed Adjust the position of the side guides Feed roller 5 Is the surface of the feed roller dirty Clean the feed roller surface with alcohol or replace the roller Rollers 6 Are the roller and shaft secured Check and tighten the E rings pins clips and setscrews Registration roller 7 Is the spring detached from the regis tration roller Attach the spring correctly Clean the roller ...

Page 192: ... Clean or replace the needle elec trode 6 Is there a foreign matter inside the main charger case Remove the foreign matter 7 Is the inside of the main charger case dirty Clean the inside of the main charger case Cleaner 8 Is there paper dust sticking to the drum cleaning blade edge Clean or replace the cleaning blade 9 Is the drum cleaning blade working properly Check the pressurization of the dru...

Page 193: ... roller fuser roller and separation fin ger for fuser roller reached their PM life Replace them High voltage transformer Main charger Developer bias Transfer charger 4 Is the high voltage transformer out put defective Adjust the output or replace the transformer Drum 5 Is there a deep scratch on the drum surface Replace the drum if the scratch has reached the aluminum base 6 Is there thin scratch ...

Page 194: ...eached their PM life Replace the developer material and drum 5 Is the storage environment of the toner cartridge 35 c or less without dew Use the toner cartridge stored in the environment with specification 6 Is there any dent on the drum sur face Replace the drum 7 Is there any film forming on the drum Clean or replace the drum Main charger 8 Is there any foreign matter on the charger Remove it 9...

Page 195: ...ng the recommended paper Use the recommended paper Transfer charger 5 Is the transfer charger case dirty Clean the transfer charger case 6 Is the transfer charger wire dirty Clean the transfer charger wire Registration roller 7 Is there any abnormality related to the registration roller or with the roller itself Clean the roller if it is dirty Securely attach the springs if they are detached Repla...

Page 196: ... matter or stain Discharge LED 5 Are the connectors of discharge LED harness securely connected Reconnect the harness securely 6 Is the discharge LED dirty Clean the discharge LED 7 Is any of the discharge LEDs off Replace the discharge LED Developer unit 8 Is the magnetic brush in proper con tact with the drum Adjust the doctor sleeve gap 9 Is the developer sleeve pressuriza tion mechanism workin...

Page 197: ... in proper con tact with the drum Check the installation of the devel oper unit Adjust the doctor sleeve gap and polarity 8 Is the developer sleeve pressuriza tion mechanism working Check the mechanism Main charger 9 Is the main charger dirty Clean it or replace the needle elec trode and main charger grid Drum 10 Is film forming occurring on the drum surface Clean or replace the drum 11 Has the dr...

Page 198: ...ation roller 2 Is the registration roller dirty or the spring detached Clean the registration roller with alco hol Securely attach the springs 3 Is the registration roller working prop erly Adjust or replace the gears if they are not engaged properly Registration clutch 4 Is the registration clutch working properly Check the registration clutch and replace them if necessary Pre registration guide ...

Page 199: ...roller 3 Are the fuser roller and pressure roller rotating normally Check the fuser roller area Replace the rollers if necessary Drum 4 Is there a big scratch on the drum Replace the drum Operation of carriage 5 Is there any problem with the car riage foot Replace the carriage foot 6 Is the tension of the timing belt nor mal Adjust the tension 7 Is there any problem with the drive system of the ca...

Page 200: ...s sary Toner recovery auger 4 Is the toner recovered normally Clean the toner recovery auger Check the pressure of the cleaning blade Fuser unit 5 Is the cleaning roller damaged or has it reached its PM life Replace the cleaning roller 6 Are there bubble like scratches on the fuser roller 94 mm pitch on the image Replace the fuser roller Check and adjust the temperature control circuit 7 Has the f...

Page 201: ...iginal glass Main charger 2 Are the needle electrode main charger grid and main charger case dirty Clean or replace them Discharge LED 3 Is the discharge LED dirty Clean the discharge LED 4 Is any of the discharge LEDs off Replace the discharge LED Scanner 5 Are the original glass especially the position of shading correction plate and CIS unit dirty Clean them Exposure lamp 6 Is the CIS unit degr...

Page 202: ... paper too dry Change the paper Separation 3 Is the output from the separation charger too high Adjust the output from the separa tion charger Transfer 4 Is the transfer charger case dirty Clean the transfer charger case 5 Is the transfer charger wire dirty Clean the transfer charger wire High voltage transformer Transfer charger 6 Is the output from the high voltage transformer normal Adjust the ...

Page 203: ...form 05 310 with the platen cover or the ADF closed after replacing the MAIN board 5 3 2 Replacing SRAM board CAUTION IN REPLACING the SRAM board The procedure for replacing the SRAM board is shown below If the adjustment values in the SRAM can be viewed print them out in the list print mode before replacing the SRAM board 1 Take off the MAIN board from the equipment 2 Take off the SRAM board incl...

Page 204: ...tion ratio adjustment of secondary scanning direction scanner section 05 401 Adjustment of primary scanning direction reproduction ratio printer 05 405 Adjustment of primary scanning direction reproduction ratio copy 05 410 Adjustment of primary scanning laser writing start position copy 05 411 Adjustment of primary scanning laser writing start position printer 05 421 Adjustment of secondary scann...

Page 205: ...g counts for control 08 1172_0 Drum separation finger Present number of output pages 08 1172_1 Drum separation finger Recommended number of output pages for replacement 08 1172_3 Drum separation finger Present driving counts 08 1172_4 Drum separation finger Recommended driving counts to be replaced 08 1172_6 Drum separation finger Present output pages for control 08 1172_7 Drum separation finger P...

Page 206: ...ion finger Recommended driving counts to be replaced 08 1268_6 Fuser roller separation finger Present output pages for control 08 1268_7 Fuser roller separation finger Present driving counts for control 08 1298_0 Feed roller Drawer Present number of output pages 08 1298_1 Feed roller Drawer Recommended number of output pages for replacement 08 1300_0 Feed roller PFU Present number of output pages ...

Page 207: ...OSHIBA TEC CORPORATION All rights reserved e STUDIO163 166 203 206 TROUBLESHOOTING 5 47 5 17 Check that the setting value for 08 203 Line adjustment mode is 0 For factory shipment If it is 1 For line change it to 0 ...

Page 209: ...ig PWA DWNLD 350 JIG has two types having different ROM capacity The download jig PWA DWNLD 350 JIG is the jig in which the Flash ROM is mounted on the board directly Therefore ROM writer adapter PWA DL ADP 350 is required to write the data to these Flash ROMs Refer to the following to write the data P 6 6 6 1 2 Writing the data to the download jig PWA DWNLD 350 JIG Firmware Stored Download jig Sy...

Page 210: ... 2009 TOSHIBA TEC CORPORATION All rights reserved FIRMWARE UPDATING 6 2 Important Pay attention to the direction of the ROM K PWA DLM 320 Fig 6 3 Jig board K PWA DLM 320 Connector Mark for ROM installation direction ROM LED 06 04 ...

Page 211: ...ntended model If the firmware for e STUDIO166 206 is updated on e STUDIO163 203 by mistake a C94 error message appears when the power is turned OFF and then back ON after the update Remember that no error message appears when the firmware for e STUDIO163 203 is updated on e STUDIO166 206 by mistake 1 Write the data to the download jig P 6 6 6 1 2 Writing the data to the download jig PWA DWNLD 350 ...

Page 212: ...ol panel blinks Fig 6 7 When the update is not completed properly the LED Paper jam position on the control panel blinks Turn OFF the power and then check the following items After confirming and clearing the problems restart updating from the beginning Is the download jig connected properly Is the updating data written to the download jig properly Do the download jig and the equipment operate pro...

Page 213: ...served e STUDIO163 166 203 206 FIRMWARE UPDATING 6 5 6 B Confirmation of the updated data After the updating is completed check each data version in the Setting Mode 08 to confirm that the data was overwritten properly 08 900 System ROM version 06 02 ...

Page 214: ...one according to the ROM writer to be used Applicable type of the adapter for the ROM writer can be confirmed by the model name indicated on the board Confirm that the adapter is available for the ROM writer to be used before connecting them If an unapplied adapter is connected the application of the ROM writer judges it as an error and writing the data cannot be implemented Applicable combination...

Page 215: ...re not to confuse different ROM Versions since the file name is identical although the ROM version is different 6 1 3 K PWA DLM 320 It is feasible to update the firmware automatically by connecting the download jig to the ADF control PC board and turning the power of the equipment ON Procedure 1 Turning OFF the power of the equipment and take off the ADF rear cover 2 Connect the download jig with ...

Page 216: ...eserved FIRMWARE UPDATING 6 8 6 Install the ADF rear cover If rewriting data is failed turn OFF the power and repeat the procedure Fig 6 12 Note Note Be sure to print out the list to confirm the firmware version for the ADF P 2 11 2 2 4 List Print Mode 9S Connector 07 02 ...

Page 217: ...different drive including a floppy disk or the drive of another PC connected to the network downloading may not be performed normally Do not turn off the power of the copier and the PC while data are being updated Data may be damaged causing the copier not to operate normally Only one data file can be downloaded in one go To download Bank 1 Program data and Bank 2 Function data complete to downloa...

Page 218: ...ATION All rights reserved FIRMWARE UPDATING 6 10 2 Double click Download main board in Data sources Fig 6 14 The Service setting dialog box appears 3 Enter the password TSBSERVICE Fig 6 15 4 Click OK The Download firmware update dialog box appears 06 11 ...

Page 219: ...File Fig 6 17 Notes Only one data file can be downloaded in one go Make sure that downloading cannot be per formed when both the check boxes of Bank 1 and Bank 2 are checked The following files should be selected for the banks Select files according to bank Bank 1 Program data Bank 2 Function data Bank 3 Not used When an inappropriate file is selected for the bank the following message is displaye...

Page 220: ...d Fig 6 19 Note Note The downloading time is approx 12 minutes for Bank 1 Program data and approx 3 minutes for Bank 2 Function data When the downloading is completed the following dialog box is displayed Fig 6 20 7 Click OK 8 To continue downloading the data file check that the equipment reboots and goes into the ready status and then repeat the procedure from step 1 07 05 ...

Page 221: ...e USB Implementers Forum 6 3 3 Preparation and Precaution 1 Confirm that there is a software updating tool USB driver created by decompressing eST163_PCDL_Inst_Rev210 zip on your PC 2 Only installation by hardware wizard can recognize e STUDIO163 166 203 206 3 If the TOSHIBA Viewer USB driver is already installed the software update tool USB driver cannot be Delete the corresponding COM port on th...

Page 222: ...FIRMWARE UPDATING 6 14 5 The Download window below appears Click the folder icon Fig 6 22 6 Select the firmware data file to be updated on the Local Firmware Data window in the figure below rom_L_V52 bin is selected Double click the file or click Open O to open it Fig 6 23 07 05 ...

Page 223: ...n the Download Area field are selected and then click ALL Fig 6 25 Note Note In e STUDIO163 166 203 206 the downloaded area has two selections Program program data and Function function data Updating is available on each area individually but it is rec ommended that you update data on all the areas Perform step 8 when you want to update all the data in one go Perform the following procedure when y...

Page 224: ...rved FIRMWARE UPDATING 6 16 Select the program you want to update Select either the Program or the Function check box The Program and Function check boxes are selected in the following example Fig 6 26 Click Selected Area The Attention window appears Click Yes Fig 6 27 07 05 ...

Page 225: ...nitor Click OK to finish displaying the status Fig 6 29 11 Click Exit in the Firmware Download window to finish updating Note Note The display on the control panel of the equipment during update is as follows the status of the equipment and the corresponding software are indicated by the LED During the update LEDs B and E or LEDs B and F are lit When correctly completed All the LEDs A B and C blin...

Page 226: ... repeat the procedure from the first step to retry updating 12 Turn OFF the power of the equipment and disconnect the USB cable Note Note After the updating is completed check each data version in the Setting Mode 08 to confirm that the data were overwritten properly 08 900 System firmware ROM version 08 921 FROM internal program ...

Page 227: ...ine 1 5V 5V CN104 Pin 1 Output to the MAIN board 5VB CN104 Pin 6 Output to the FUS board 5VB CN104 Pins 7 and 8 Output to the MAIN board 2 24V 24V CN104 Pins 15 and 16 Output to the MAIN board 24VDF CN104 Pins 17 and 18 Output to the ADF via MAIN board The following is an output channel for the cover switch line 1 24V 24VCOV OFF CN104 Pins 21 and 22 Output to the MAIN board PFU via MAIN board 06 0...

Page 228: ...art using the following table Voltage Board Unit Part Fuse type 24V MAIN board Scan motor M1 F203 4A Polygonal motor M4 Switching regulator cooling fan M6 Registration clutch CLT1 Pickup solenoid SOL1 Bypass pickup solenoid SOL2 Contact image sensor unit CIS PFU 24VDF ADF F202 4A 24VCOV OFF MAIN board Toner motor M2 F201 4A Main motor M3 Exhaust fan M5 Auto toner sensor S6 Discharge LED ERS Coin c...

Page 229: ...lamp control circuit TRC2 High voltage output circuit OUT1 Needle electrode bias OUT2 Grid bias OUT3 Developer bias OUT4 Transfer bias OUT5 Separation bias OUT6 Transfer guide bias Center heater lamp control circuit TRC1 Main switch ADU cover opening closing interlock switch Front cover opening closing interlock switch Fuser thermostat Live Neutral Switching regulator CN102 CN103 CN106 CN104 CN113...

Page 231: ... AC N DRM DH AC N SCN DH AC L SCN DH AC N CST DH AC L CST DH Not used Not used AC LAMP IN L AC LAMP1 IN N AC LAMP2 IN N AC L DRM DH AC N PFU DH AC L PFU DH THERMO DRM DH THERMO FSR Fuser unit PS ACC Inlet AC IN 1 J562 1 2 2 1 2 AC SW OUT L AC SW OUT N AC MAIN N AC MAIN L DC DRM DH TRC1 TRC2 2 4 1 3 6 5 4 1 4 2 2 3 1 2 3 2 1 3 2 1 1 1 1 AC SW IN L AC SW IN N 3 1 1 3 4 1 2 CN433 3 2 1 1 4 5 6 3 2 1 ...

Page 233: ...PG PG 5V SG SG DFTXD SG DFRXD DFRAK DFRRQ 10 11 12 13 14 15 16 ADFCNT 0 DFRQA FG NC 17 18 19 20 CN25 Option NAD MJD CND model Option Other models Standard Coin controller Copy key card ADUCTR 0A SG TSIZE3 1A 24VCOV OFF CTRON 0A EXTCTR 0A MCRUM 0A KCTRC 0 PG CSTCTR 0A 5V TSIZE0 1A TSIZE1 1A TSIZE2 1A CTRON EN 0 L S SIZEA 10 11 12 13 14 15 16 CN19 DRTH 1A SG SG ATSCNT 0 ERSLP 0A ATS 1A PG 24VCOV OFF...

Page 234: ...14 15 16 CN19 DRTH 1A SG SG ATSCNT 0 ERSLP 0A ATS 1A PG 24VCOV OFF 24VCOV OFF ATSVR 1A 1 2 3 4 5 6 7 8 9 10 CN23 10 10 J512 J517 J560 J518 J519 ATTNR SNR S6 THMS DRM THMS4 NC CN231 LP ERS ERS SG HOME 1 PLTN 1 SG 5V 5VB 1 2 3 4 5 6 CN14 J501 1 3 2 HOME SNR S1 J502 1 3 2 PLTN SNR S2 PWA F SNS PWA F SNS SNS SNS PWA F SNS SNS 5V CN21 BDIN 1 SG CN203 PWA F LDR LDR PWA F LDR LDR 11 12 10 14 15 13 17 18 ...

Page 235: ...TIF Toner cartridge interface PC board CTIF board C 2 B CTRG PWA F CTRG Toner cartridge PC board CTRG board C 2 B FUS PWA F FUS Fuse PC board FUS board Optional for NAD MJD CND model standard for other models D 2 H AC wire harness Symbol Name Figure Wire harness location LAMP1 CNTR LAMP Center heater lamp C AC wire harness LAMP2 SIDE LAMP Side heater lamp C AC wire harness ERS LP ERS Discharge LED...

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