TICA P70131000000 Manual Download Page 117

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117

For lower bridge rectifier, if diode is not burnt, the

multimeter displays 0.5V pressure drop, and diode
between L3B and N (refer to the left diagram) phases is
intact

For lower bridge rectifier, if diode is burnt, the

multimeter displays no pressure drop, and diode between
L2B and N (refer to the left diagram) phases is burnt

Sanhua compressor drive testing methods: (for internal fault codes, refer to Appendix VIII)

Summary of Contents for P70131000000

Page 1: ...4 1 Refrigerating System Schematic Diagram 14 2 Exploded view 3D diagram 20 3 Refrigerant Flow Direction in Different Operating Modes 33 CHAPTER 4 BASIC CONTROL 36 1 Basic Control 36 2 Protection Control 37 4 IDU Control 45 CHAPTER V TESTING AND TRIAL OPERATION 58 1 Testing before Operation 58 2 Testing Software 62 3 Centralized Control 66 4 Household based Charging 74 ...

Page 2: ...2 1 Fault Code List 92 2 Common fault handling and analysis 102 CHAPTER VII ELECTRICAL CONCEPTUAL DIAGRAM AND DESCRIPTION OF DIP SWITCH 152 1 IDU and ODU DIP Switch Table 152 2 Electric control system 159 CHAPTER VIII APPENDIXES 169 ...

Page 3: ...arge pipes at welding part first empty refrigerant gas in a well ventilated place as the trapped refrigerant gas or refrigerator oil may flow out and cause injuries If any refrigerant gas leaks during repair ventilate the place immediately Refrigerant gas may produce a toxic gas if it comes in contact with fire Boost capacitor is a component that provides high voltage electricity for ODU electrica...

Page 4: ... and installation manual on electrical equipment Insufficient power capacity and improper electrical wiring may cause electric shock or fire Be sure to use dedicated cables to connect IDU and ODU Fasten and arrange the wires in a way that the wires at the joint are not too tight Improper wiring may result in overheating or fire When connecting IDU and ODU make sure that the terminal cover doesn t ...

Page 5: ...ace them with new ones as broken cables or wires may cause electric shock overheating or fire Do not use cables in tandem or stretched cables Use a separate socket Otherwise it may cause electric shock overheating or fire Check whether all parts are fastened reliably wires connected correctly and welding part or crimping part connected securely Improper installation or wiring may result in electri...

Page 6: ...r conditioners TIMS TICA offers a broad spectrum of models to meet different air conditioning needs in buildings and offices We believe that there is a model for everyone This Maintenance Manual contains information on repairing R 410A cooling and heating type air conditioner TIMS December 2016 TICA Technology Center ...

Page 7: ...MS240AS P70381000000 TIMS260AS P70440000000 TIMS280AS P70536000000 TIMS300AS P70537000000 TIMS320AS P70538000000 Full inverter VRF ODU TIMS AX TIMS080AX P70526000000 Full inverter 3 modules in parallel allowable TIMS100AX P70527000000 TIMS120AX P70528000000 TIMS140AX P70515000000 TIMS160AX P70444000000 TIMS180AX P70524000000 TIMS200AX P70525000000 TIMS220AX P70505000000 Strong heat individual VRF ...

Page 8: ... IDU TMCD028A P70131000000 TMCD036A P70132000000 TMCD045A P70133000000 TMCD056A P70134000000 TMCD071A P70135000000 TMCD080A P70136000000 TMCD090A P70137000000 TMCD100A P70138000000 TMCD112A P70139000000 TMCD125A P70140000000 TMCD140A P70141000000 One way embedded IDU TMCS028A P70142000000 TMCS036A P70143000000 TMCS045A P70144000000 TMCS056A P70145000000 TMCS071A P70146000000 Ultra thin silent duct...

Page 9: ... P70278000000 TMDN032AB P70279000000 TMDN036AB P70280000000 TMDN040AB P70281000000 TMDN045AB P70282000000 TMDN050AB P70283000000 TMDN056AB P70284000000 TMDN063AB P70285000000 TMDN071AB P70286000000 TMDN080AB P70287000000 TMDN090AB P70288000000 TMDN100AB P70289000000 TMDN112AB P70290000000 TMDN125AB P70343000000 TMDN140AB P70342000000 TMDN160AB P70800000000 TMDN080AB NS P70764000000 TMDN090AB NS P7...

Page 10: ...56A P70160000000 TMVW063A P70551000000 TMVW071A P70161000000 Full fresh air handling unit TMDF175A 022 P70174000000 TMDF210A 020 P70175000000 TMDF250A 015 P70176000000 TMDF250A 020 P70177000000 TMDF250A 030 P70178000000 TMDF300A 020 P70179000000 TMDF400A 020 P70180000000 TMDF400A 030 P70181000000 TMDF500A 020 P70182000000 TMDF500A 030 P70183000000 TMDF600A 020 P70184000000 TMDF600A 030 P7018500000...

Page 11: ...4D000000 TRD020ACA V4A14F000000 TRD030ACA V4A14H000000 TRD040ACA V4A14K000000 TRD060ACA V4A14M000000 TRD080ACA V4A14P000000 TRD015ACC V4A14E000000 TRD020ACC V4A14G000000 TRD030ACC V4A14J000000 TRD040ACC V4A14L000000 TRD060ACC V4A14N000000 TRD080ACC V4A14Q000000 Medium high end series fresh air ventilators TRD100ACB V4A0XF000000 TRD150ACB V4A0ZZ000000 TRD200ACB V4A0YM000000 TRD250ACB V4A0YL000000 T...

Page 12: ...mbedded type D Duct type V Exposed type Digit 4 Classification of types S Ceiling embedded C type S Ultra thin duct type D type D Two way embedded C type N Standard duct type D type F Four way embedded C type H High static pressure duct type D type W Wall mounted V type F All fresh air duct type D type X Ceiling exposed floor type V type Digits 5 7 Specifications 028 2 8 kW 175 1750CMH only applie...

Page 13: ... 4 AHU kits TBP 4022T A 1 3 4 8 9 Digits 1 3 TICA branch pipes Digits 4 8 Specifications 4022T R410a IDU total capacity 22 5 kW 4033T R410a 22 5 kW IDU total capacity 35 0 kW 4072T R410a 35 0 kW IDU total capacity 71 0 kW 4073T R410a IDU total capacity 71 0 kW 4073P Used together with 4073T 4090T R410a Dual module connection pipe 4135T R410a Triple module connection pipe Digit 9 Design S N ...

Page 14: ...TIMS080 100 120 140 160AS 4 way valve Hot air bypass valve Hot air bypass valve Compressor Air liquid separator Heating expansion valve Subcooler Subcooling expansion valve 1 2 TIMS180 200 220 240 260 280 300 320AS 4 way valve Heating expansion valve Subcooling expansion valve ...

Page 15: ...15 1 3 TIMS080 100 120 140 160AX 1 4 TIMS180 200 220AX ...

Page 16: ...16 1 5 TIMS080 100 120AST Copper silencer 1 6 TIMS140 160 180AST Copper silencer Refrigerant cooling loop ...

Page 17: ...mall rotation torque changes stable performance with less vibration and low noises 3 Least components used simple structure compact low weight and high reliability 4 High requirements for machining precision and high costs Model Compressor Item No TIMS080 100AS X E655DHD 65D2YG B7020226 TIMS120AS X E705DHD 72D2YG B7020796 TIMS140 160AS X E856DHD 80D2YG B7020743 TITIMS180 240AS TIMS180 220AX E655DH...

Page 18: ...IMS140 160AS X UKV 40D305 TIMS180 240AS TIMS180 220AX UKV 40D305 UKV 40D305 TIMS260AS UKV 40D305 UKV 40D305 TIMS280 320AS UKV 40D305 UKV 40D305 TIMS080 120AST DPF TS1 1 65C 03 UKV30D209 TIMS140 180AST UKV 40D305 4 way valve Model 4 way valve Item No TIMS080 100AA STF H0712 B4050052 TIMS120 180AA STF 2011G B4050061 TIMS080 120AS X STF H0712 B4050052 TIMS140 260AS TIMS140 220AX STF 2011G B4050061 TI...

Page 19: ...S TIMS180 260AS TIMS080 160AX TIMS180 220AX TIMS080 180AST 24 B7010147 B7010148 B7010145 B7010166 B7010147 TIMS280 320AS 30 B7010152 Oil separator Model Oil separator capacity L Item No TIMS080 160AS TIMS180 260AS TIMS080 160AX TIMS180 220AX TIMS280 320AS TIMS080 180AS T 1 5 B7010167 ...

Page 20: ...wo categories low pressure and high pressure the pressure sensor has 3 lead out wires High pressure sensor red Vout 0 87 Pg 0 5 Low pressure sensor blue Vout 2 Pg 0 5 Pg Mpa gage pressure Model High low pressure sensor Item No TIMS080 160AS TIMS180 260AS TIMS080 160AX TIMS180 220AX TIMS280 320AS TIMS080 180AST 2HMP6 1 red 2HMP6 2 black B5180406 B5180361 2 Exploded view 3D diagram 2 1 TIMS080 100 1...

Page 21: ...70010300068 Condenser fan assembly 1 Assembly B6030004 Motor bracket 1 Component B601002H Axial flow fan blades 1 Component B5040007 DC motor Component P70010000014 Electric control box fixing plate 2 Plate 5 P70010000048 Upper front panel and upper rear panel 2 Plate P70010000036 Top panel 1 Component 6 P70010000013 Lower front panel 1 Plate B6130011 Wind screen 1 Wind screen B6130006 Wind screen...

Page 22: ...or 1 Non compressor containers liquid accumulator air liquid separator and oil separator 16 P70010300062 Oil return pipe assembly 1 Assembly 18 D50191000000 Electric control box assembly to be purchased in Sanhua in a uniform way 1 Air cooled cold hot air unit 19 P70010300060 Subcooler assembly 1 Assembly J30136000000 Subcooler 1 Component B4040079 Electronic expansion valve for subcooling 1 Compo...

Page 23: ...mbly P70014300042 Motor bracket fixing plate assembly 2 Assembly 4 P70014000011 Front central pillar 1 Plate 5 P70010300068 Condenser fan assembly 1 Assembly B6030004 Motor bracket 1 Component B601002H Axial flow fan blades 1 Component B5040007 DC motor Component P70014000010 Electric control box fixing plate 2 Plate 6 P70014000008 Upper front panel and upper rear panel 2 Plate P70010000036 Top pa...

Page 24: ...ent 13 B7010147 Air liquid separator 1 Non compressor containers liquid accumulator air liquid separator and oil separator 14 P70012300028 Oil return pipe assembly 1 Assembly 16 D50180000000 Electric control box assembly 1 Air cooled cold hot air unit 17 P70350300004 Bypass valve assembly 1 Assembly 18 P70014300048 Liquid valve assembly 1 Assembly B4010160 Liquid valve 1 Component 19 P70014300047 ...

Page 25: ...assembly 1 Assembly 4 P70010000048 Left panel assembly 1 Assembly 17 P70010000030 Right panel assembly 1 Assembly 30 P70010000014 Electric control box fixing plate 2 Assembly 29 P70272000036 Electric control box fixing plate lower one 1 Assembly 28 P70010000013 Lower front panel 1 Component 27 P70272300052 Front pillar assembly 1 Assembly 26 P70272000011 Right front panel 1 Component 25 P702723000...

Page 26: ...50 Motor installing longitudinal beam assembly 4 Assembly 15 B5040011 DC brushless motor 2 Component 14 B6010037 Axial flow fan blades 2 Component 11 P70272000014 Rear panel 2 Component 10 P70010000048 Upper front panel and upper rear panel 2 Component 4 P70010000029 Left panel 1 Component 3 P70525300001 4 way valve assembly 1 Assembly B4050061 4 way valve 1 Component 2 P70440300006 Subcooler asse...

Page 27: ...parator 9 B7020743 Scroll compressor 2 Compressor and its fittings 10 B7010149 Air liquid separator 1 Non compressor containers liquid accumulator air liquid separator and oil separator 14 P70387300003 4 way valve part 1 Assembly B4050013 4 way valve 1 Component 15 P70387300019 Oil return pipe assembly A 1 Assembly 16 P70387300020 Oil return pipe assembly B 1 Assembly ...

Page 28: ...bly 27 P70378300006 Motor installing crossbeam assembly 2 Assembly 28 P70010000048 Upper front panel and upper rear panel 4 Plate 29 P70010300068 Condenser fan assembly 2 Assembly P70046300001 Upper guide ring 2 Component P70046300002 Lower guide ring 2 Component B5040007 DC brushless motor 2 Component 30 P70010000036 Top panel 2 Component 31 P70387000004 Top panel fixing plate 1 Plate 33 D5019400...

Page 29: ...embly 1 Assembly P70387300010 Left gas collector assembly 1 Assembly P70387300012 Right gas collector assembly 1 Assembly 2 5 TIMS080 120AST S N Item No Item name Qty Classification 1 P70010300045 Condenser assembly 1 Assembly 2 P70014300036 Liquid distribution pipe assembly 1 Assembly 1 2 3 14 4 5 6 7 8 9 10 11 13 12 15 16 17 ...

Page 30: ...4050061 4 way valve 1 Component 9 P70010300061 Liquid valve assembly 1 Assembly 10 B4010160 Liquid valve 1 Component 11 P70010300057 Air valve assembly 1 Assembly 12 B4010157 Air valve 1 Component 13 B7010145 Air liquid separator 1 Non compressor containers liquid accumulator air liquid separator and oil separator 14 J30136000000 Subcooler 1 Component 15 B4040283 Electronic expansion valve for sub...

Page 31: ... 2 B4050061 4 way valve 1 Component 3 B4010156 Air valve 1 Component 4 B7010147 Air liquid separator 1 Non compressor containers liquid accumulator air liquid separator and oil separator 5 B5300179 Refrigerant cold plate 1 Fittings 6 P70350300004 Bypass valve assembly 1 Assembly 7 B4010160 Liquid valve 1 Component 8 B4040107 Electronic 1 Component 1 2 3 4 5 6 7 8 9 1 11 1 ...

Page 32: ...ttings 12 P70851200001 Copper silencer 1 Fittings TIMS140 180AST compressor combines refrigerant cooled and air cooled methods with Installation and Operation Diagram listed as follows 8 screw holes M5 to fix plate of electric control box 4 screw holes M4 to fix compressor drive 4 screw holes M5 to fix refrigerant cold plate All screws are operated from the front of electric control box ...

Page 33: ... CV2 CP2 Electronic expansion valve EXV2 Electronic expansion valve EXV1 ST4 St3 ST5 GV1 GV2 Four way valve 4WV System filter ST1 ST3 Subcooler SC Temperature sensor THo7 SV2 Temperature sensor THo3 Temperature sensor THo1 Temperature sensor TH4 Temperature sensor TH5 Temperature sensor THo6 Flow distributor TVB Temperature sensor THi3 Temperature sensor THi2 Temperature sensor THi1 THo1 THo9 ...

Page 34: ...V1 CV3 CV2 CP2 Electronic expansion valve EXV2 Electronic expansion valve EXV1 ST4 ST3 ST5 GV1 GV2 Four way valve 4WV System filter ST1 ST3 Su bcooler S C Temperature sensor THo7 SV2 Temperature sensor THo3 Temperature sensor THo1 Temperature sensor THo4 Temperature sensor THo5 Temperature sensor THo6 Flow distributor TVB Temperature sensor THi3 Temperature sensor THi2 Temperature sensor THi1 ...

Page 35: ... Electronic expansion valve EXV2 Electronic expansion valve EXV1 ST4 ST3 ST5 GV1 GV2 Four way valve 4WV System filter ST1 ST3 Subcooler SC Temperature sensor THo7 SV2 Temperature sensor THo3 Temperature sensor THo1 Temperature sensor TH4 Temperature sensor THo5 Temperature sensor THo6 Flow distributor TVB Temperature sensor THi3 Temperature sensor THi2 Temperature sensor THi1 THo1 THo9 ...

Page 36: ... 20 84 TIMS120AA 20 92 20 96 TIMS140AA 20 88 20 88 off 20 60 20 64 on TIMS160AA 20 88 20 88 off 20 76 20 80 On TIMS180AA 20 88 20 88 off 20 96 20 98 On Operating capacity Operating mode individual Cooling Heating TIMS080AS 20 96 20 98 TIMS100AS 20 96 20 98 TIMS120AS 20 96 20 98 TIMS140AS 20 96 20 98 TIMS160AS 20 96 20 98 TIMS180AS 20 92 20 96 TIMS200AS 20 92 20 96 TIMS220AS 20 92 20 96 TIMS240AS 2...

Page 37: ...AX 20 92 20 96 1 2 Trial operation function For TIMS AS AX models after initial power on of the unit or reboot after power off the unit implements trial operation within the following frequency range Frequency 64rps 40min frequency 76rps 30min excluding oil return and defrosting mode When the unit s operating frequency is greater than or equal to 80rps keep the unit running for 10 minutes at 80rps...

Page 38: ...38 Heating mode ...

Page 39: ...39 3 2 Low pressure protection control Cooling mode Heating mode 3 3 Discharge temperature protection control When THo1 40 C ...

Page 40: ...40 THo1 40 C Remarks a The compressor discharge temperature protection is triggered when the temperature sensor reads too high of a value If THmax THo2 THo8 85 C the unit is recovered ...

Page 41: ...verter compressor The unit s compressor drive module detects the compressor operating current and hence to provide feedback See details below E655DHD When I INV 22A for 4s the corresponding INV compressor sends compressor current overload protection alarms remove error data after 5 minutes and the unit recovers after 10 minutes if compressor error is reported 3 times in 2 hours the compressor cann...

Page 42: ...pressors of the unit send alarms the unit will automatically turn off to prevent damages DS GB052FAVA TIMS080 120AST When I INV 25A for 4s the corresponding INV compressor sends compressor current overload protection alarms remove error data after 5 minutes and the unit recovers after 10 minutes if compressor error is reported 3 times in 2 hours the compressor cannot turn on The unit needs to be r...

Page 43: ...le temperature 84 C frequency increase is not allowed When 84 C module temperature 88 C compressor frequency is 6rps regulated once every 1 minute and regulated immediately for the first time When module temperature 88 C for 1 minute compressor will turn off to prevent damages recover if 80 C for 10 minutes When module temperature 90 C compressor drive protection the compressor recovers after 10 m...

Page 44: ...for any unit in defrosting mode or oil return process during heating mode Heating mode When pressure difference within a module 5 Bar for 10 minutes timing starts after switched to 4 way valve insufficient pressure difference alarm will be triggered When pressure difference 5 Bar or error lasts for 5 minutes fault is cleared if error lasts for 10 minutes the system enters standby mode Cooling mode...

Page 45: ...itioner types All these units use the advanced intelligent control system Please refer to the following table for configurations of IDU controllers IDU type Wall mou nted Ceiling Embedded Standard duct type High static pressure Duct type Ceiling exposed Floor type Ultra thin duct type Fresh air handling unit LCD remote controller Emergency controller Wired controller No Card type remote controller...

Page 46: ...46 4 1 Remote controller instructions Functions ...

Page 47: ...just fan speed Press it and the fan speed is changed in the order of auto low moderate high and auto Blade angle button It is used to select air supply direction of the blade Press it and the blade angle is changed in the order of angle 1 angle 2 angle 3 angle 4 auto and stop The priority of this button is higher than the swing button Powerful running button Press it and the unit operates at 16 C ...

Page 48: ...ng and another cycle Operating mode Set temperature FAN SPEED Cooling 24 C High Heating 24 C High Notes When the ambient temperature is greater than 24 C cooling heating type unit operates in cooling mode and when the ambient temperature lower than 24 C the unit in heating mode 4 2 Wired controller instructions Universal IDU wired controller 1 1 Appearance 12V GND B1 A1 B2 A2 RX TX 5V GND As shown...

Page 49: ...s are pressed Press the button once to increase the temperature by 1 C Press the button once to reduce the temperature by 1 C Temperature adjustment buttons Power on off button Press this button to turn on the unit and press it again to turn it off MODE Timer Unavailable FAN SPEED On Off FAN SPEED Temperature SLEEP MODE Timer SLEEP 2 Functions applied to TICA VRF IDUs functions as a remote control...

Page 50: ...ed functions of LCD screen icons No Icon Function No Icon Function 1 Power on 2 Power off 3 Cooling 4 Dry 5 Fan 6 Heating 7 Auto 8 Defrosting 9 SLEEP 10 Swing 11 Low speed 12 Medium speed 13 High speed 14 Auto wind ...

Page 51: ...bient temperature temperature setting 24 Communication faults 25 Timed power on 26 Timed power off 27 Automatic startup icon after power restoration 3 Auxiliary electric heater settings Press Function once Display the function No 1 Press OK Press On Off The electric heating icon is displayed when this function is enabled disabled to the corresponding IDU Press Function to exit settings ...

Page 52: ... this function is enabled disabled to the corresponding IDU Press Function Press Function for three times Display the function No 3 Press OK Press OK Numeral in the tens position of IDU flashes Display the current IDU No of the unit Press Temperature Up Down Modify the tens digit of IDU No Press OK Numeral in the ones position of IDU flashes Press Temperature Up Down Modify the ones position of ID...

Page 53: ...e 3 angle 4 and auto swing 9 Power on off settings Press On Off to switch between the power on and power off status 10 Button lock settings Press Temperature Up and Temperature Down at the same time and after 5s the buttons are locked after the LCD light is off press Temperature Up and Temperature Down at the same time and after 5s the buttons are unlocked 11 Clock settings timer settings 1 Clock ...

Page 54: ... Down to adjust the minute Set the minute Blinking stops 10s later Time setting ends Continue to press Clock to access timed power on settings Press Clock Up to adjust the hour press Clock Down to adjust the minute Press Clock for three times Set timer time The current time is displayed 10s later and timed power on setting is completed if the function button is pressed at this moment timed power o...

Page 55: ... For example Timed power on off is valid from Monday to Friday Note Timer setting is valid only when both the time and day of the week are set Press Clock Up to adjust the hour press Clock Down to adjust the minute Press Clock for four times Set timer time The current time is displayed 10s later and timed power off setting is completed if the Function button is pressed at this moment timed power o...

Page 56: ...he time in cooling mode In other modes water pump operates after water level switch is opened 4 3 Connecting the power supply by plugging a card When bit 1 of DIP switch S3 is at the ON position the unit is able to work with a plug in card In this circumstance IDU controller X8A is closed IDU works properly If X8A is disconnected IDU stops ...

Page 57: ...te on off functions are enabled When X8A open close status changes IDU status changes That is if IDU is on when X8A open close status changes the IDU turns off If IDU is off when X8A open close status changes the IDU turns on automatically Notes refer to Section 4 3 for interface drawing The input signal must be passive rather than active Otherwise the main board may get burnt The switching line s...

Page 58: ...58 Chapter V Testing and Trial Operation 1 Testing before Operation 1 1 Installation process 1 2 Testing procedures After installation test the unit according to the procedures below ...

Page 59: ...plies with standard 3 Whether screws are reliably tightened 4 Whether the unit is grounded properly 5 Whether or not use a 500V megohm meter to measure main circuits insulation resistance 1 2 1 2 Air tightness test 1 Use nitrogen in air tightness test instead of oxygen flammable and toxic gas 2 Use a pressure gauge dedicated for R410A with a range above than 45 kgf cm ...

Page 60: ...e stored at a fixed pressure 1 2 1 3 Refrigerant supplementing table Liquid pipe diameter mm 6 35 9 52 12 7 15 88 19 05 Supplemented refrigerant quantity g m 45 70 120 180 260 1 Supplemented refrigerant quantity L1 0 045 L2 0 07 L3 0 12 L4 0 18 L5 0 26 kg 2 Verify that high low pressure check valves of ODU are closed 3 Use an electronic scale to measure the amount of refrigerant to be supplemented...

Page 61: ...rankcase heating belt and to confirm power phase sequence magnitude of voltage and three phase equilibrium 1 2 2 1 IDU drainage test Remove the baffle plate from IDU water inlet Inject water through the water inlet When water level switch changes from closed to open status or when FB2 port on IDU control board is constantly open remove connecting wire IDU water pump operates ...

Page 62: ...igned manually as follows 2 Testing Software 2 1 Use of testing software 2 1 1 Installation of software Monitoring software contains the following three files and one registration file of communication control Before use note to install Monitor software Usb to 485 driver 98ME_20011_2kXP_20024 Y 105 Driver and unzip and run project1 exe ...

Page 63: ...ore use make all preparations connect converter to PC through USB interface and terminal A and B of converter to NET interface of ODU Make sure that A is connected to A and B to B Double click the software and the following screen appears ...

Page 64: ...use set up COM port for specific ports refer to Device Manager under Computer Properties Set software port as follows System Settings Connection Serial Port Selection Confirming Port Then click Serial Port Connection ...

Page 65: ...65 Then the following screen appears Click IDU Data set IDU operating data click Confirm ...

Page 66: ...66 3 Centralized Control 3 1 Methods of installing TIMS centralized wired controller ...

Page 67: ...address is unique and continual and starts from 01 master unit 1 AR01 master unit 2 AR02 master unit 3 AR03 5 Address settings SP03 monitors equipment address setting in a uniform way SP04 monitors communication baud rate setting in a uniform way 3 2 DIP switch description of TIMS centralized wired controller ON KE 1 2 3 4 5 6 7 8 S2 S1 ON KE 1 2 3 4 5 6 7 8 S1 DIP switch No 5 digit communication ...

Page 68: ...n a continual manner No 6 digit model selection OFF TIMS AA ON TIMS AS No 8 digit 485 communication and TTL communication settings OFF TTL communication ON 485 communication 485 communication mode is applied to TIMS centralized wired controller S2 DIP switch No 6 digit communication baud rate settings see Table 3 Table 3 DIP switch 6 Function Baud rate 0 Baud rate settings 19200 1 9600 Digits 1 5 ...

Page 69: ...cts to the matched resistor 3 3 Functions and instructions of TIMS centralized wired controller 1 Button functions Separate Control to control a specified IDU within the system Centralized Control to control all IDUs within the system 2 Displayed functions of LCD screen icons No Icon Function No Icon Function 1 Power on 2 Power off 3 Cooling 4 Dry 5 Fan 6 Heating Temperature down Separate Control ...

Page 70: ... 20 Compressor on 21 Fault code 22 Clock 23 Indoor ambient temperature temperature setting 24 Communication faults 25 Timed power on 26 Timed power off 27 Automatic startup icon after power restoration Air return temperature mark 3 IDU Numbering For IDUs under centralized wired control numbering starts from 1 and ends at 64 If more than one ODU system exists numbering starts from No 1 IDU of No 1 ...

Page 71: ... and the tens position of IDU No flashes Then modify the tens position of IDU No 3 Press Separate Control to display the tens position of IDU No at Product No Display Area the ones position flashes 4 Press Clock Up Down to modify the ones position of IDU No 5 Press Separate Control to determine IDU No then Product No Display Area displays desired IDU No while the other display areas display the de...

Page 72: ...heard after 5s which indicates setting successfully completed 8 Clock settings timer settings 1 Clock settings Press Function for three times Display the function No 3 Press Temperature Up Down Select the desired IDU No Press Function to exit settings Product No Display Area displays IDU NO01 and or while Status Display Area displays an indication of entering IDU setting interface ON indicates the...

Page 73: ...nd timed power on setting is completed if the Function button is pressed at this moment timed power on setting is canceled Continue to press Clock to access timed power off settings The hour digits blink Press Clock Up and Clock Down to adjust the hour Press Clock Set the hour Press Clock The minute digits blink Press Clock Up and Clock Down to adjust the minute Set the minute Blinking stops 10s l...

Page 74: ... automatically when the backlight is off 4 Household based Charging 4 1 Overview 1 Definition TICA VRF remote control household based charging system also referred to as VRF charging control system is a new way to monitor air conditioning units and to charge fees which are targeted solutions for central air conditioning of commercial buildings and Press Clock Up to adjust the hour press Clock Down...

Page 75: ...ing system is only applied to TICA VRF units under remote control It is a dedicated system and hence not applicable to other manufacturers equipment 3 Requirements in use of software The computer where this software runs must meet the following requirements 1 Hardware at least 2GB memory and 2 0GHz CPU 2 Operating system Windows XP SP3 Windows Vista Windows 7 3 Resolution at least 1024 768 4 Inter...

Page 76: ...t This set of software is able to help users generate reports Before running Crystal Reports install Crystal Reports Operating Environment first Install CRRuntime_32bit_13_0 msi or CRRuntime_64bit_13_0 msi on 32 bit or 64 bit operating system Figure 2 Crystal Reports Operating Environment 3 Installation As a piece of green software it does not require installation for use Unpack the software to a ...

Page 77: ...uld operate the software and make data queries The back end could update the system automatically and constantly and in this way could provide the latest IDU and ODU information of central air conditioning units and send control and query signals to users in a timely manner Database is used to store IDU and ODU information and to distribute electricity among various IDUs through some internal mech...

Page 78: ...78 Software structure and function diagram 2 Login and exit 1 Login Click TICAChargeSystem exe to log in See the figure below ...

Page 79: ... to check whether entered ID and password are correct If yes go to the Calculation Basis interface 2 Calculation Basis Enter Calculation Basis after login Functions Choose Calculation Basis and Calculation Function The last reading in the database is the basis for charging Generally the query made on the electricity meter is not taken into account during the first cycle Except that electricity met...

Page 80: ...peration Click Cancel to exit Click OK to enter Main Interface depending on users choice of Calculation Basis and Calculation Function 3 Main interface Functions Main interface of this charging software Interface Users will be redirected to the main interface after selecting a calculation basis There are four areas on the main interface A indicates menu bar B indicates shortcuts C is functional ar...

Page 81: ...out having to exit the software Authorization varies depending on accounts Therefore switching between accounts may affect access to some functions For authorization please refer to description on User Management page Interface The same as login interface Operation Click System Functions at menu bar and then click Login Again Click Cancel to return to main interface and OK to verify user s account...

Page 82: ...re ports properly to allow communication between software and collection modules Interface This interface displays the current port configured the drop down menu of ports lists all the ports available for use click OK to confirm your settings Operation Go to Communication Settings interface under Parameters Settings and select a proper port for software communication from the port drop down menu t...

Page 83: ...ing area on the right The presentation area on the left displays the current electricity price On the right user can select Type Unit Price Starting Time and Closing Time and change electricity price by clicking Update Delete or Add Operation From the drop down menu user can select electricity price type unit price starting time and closing time User can also add an electricity price item Only one...

Page 84: ... error information Interface Four areas in total The left area contains a system list where red dot indicates on line and gray dot indicates off line The upper right area contains electricity meter information including off line on line indication gray line below electricity meter indicates off line electricity meter name also collection module name multiple and reading of electricity meter The mi...

Page 85: ...n total The upper left area contains a system list where red dot indicates on line and gray dot indicates off line The lower left area contains a list of IDUs where red dot indicates on line and gray dot indicates off line The upper right area displays IDU status including operating mode fan speed set temperature swing sleep electric heater status and shield status See the figure below ...

Page 86: ... refer to the figure below Operating modes are Cooling Heating Dehumidification and Air Supply respectively from left to right and fan speed modes are Low Medium High and Auto respectively from left to right Change temperature values by clicking arrows on the two sides User needs to select the IDUs requiring control under List of IDUs More than one IDU can be selected Select a single IDU Select al...

Page 87: ...d commands and to set IDUs 3 Uniform Settings Figure 2Uniform Settings Functions User can move to Uniform Settings interface through Uniform Settings under Query Control or shortcut button Uniform Settings IDUs of the entire system can be accessed from this interface Interface Three areas in total The left area contains a system list where red dot indicates on line and gray dot indicates off line ...

Page 88: ...dicates on line and gray dot indicates off line Group number can be selected The upper right area is where user can set and send commands The lower right area displays the status of commands Operation Select group number on the left to display all the IDUs within this group By default all the IDUs are marked by indicating all the IDUs under uniform control Once the mark is removed from one single ...

Page 89: ...ce displays List Area Time Selection Area Operation Selection Area Equipment Selection Area Remarks Area and Buttons Area List Area displays all schedule management rules that are previously set Time Area is where user can set a single date a weekday or the specific time Operation Selection Area is where user implements schedule management including setting operating mode fan speed temperature and...

Page 90: ...ons User can move to Topological Graph interface through Topological Graph under Query Control or shortcut button Topological Graph Through Topological Graph user can have a quick view of constituent parts of a VRF system and of electricity meter ODUs and IDUs under each system Interface Three areas in total The left area contains a system list where red dot indicates on line and gray dot indicate...

Page 91: ... Query Control menu to remove the entire electricity bill data Functions User can enter Power Consumption Clearing interface under Query Control menu This interface is used to remove all the data on electricity charges for system maintenance purposes Interface Two buttons are available on this interface respectively Cancel and OK Operation Enter Power Consumption Clearing interface and click OK to...

Page 92: ...4 5 6 7 8 9 A B C D E F G H I J L N O P R S T U Y Address COOL COOL STOP COOL START DEFROST DEFROST STOP DEFROST START Disable Dry Enable ERROR FAIL FAN HEAT HEAT STOP HEAT START House power No error OFF ON OPEN all exv parameter PASS PROTECT R22 R410A REST Software version STOP Slave Set parameter TEST Unit number ...

Page 93: ...ting mode DP03 Display real time parameters DP04 Display set parameters DP05 Current fault code DP06 Memorized fault code DP07 Enter password DP08 Reserved DP09 Number of IDUs set K2 K3 Display mode K2 function K3 function DP01 Display current clock Adjust ODU time hour Adjust time minute DP02 Display the operating mode Null Null DP03 Display real time parameters Page up to display PAxx parameters...

Page 94: ...ls of system parameters indicate S N from 00 to 23 Temperature is indicated by C pressure by bar current by A EXV opening by step shown as follows TH1 TH9 Target superheat TH2 TH10 Target over cooling degree of HIC loop TH3 CS1 PWM TH4 CS2 Total power output TH5 CS3 Total power demand TH6 LP EXV1 opening TH7 HP EXV2 opening TH8 Actual superheat degree Tsca EXV3 opening 1 2 Fault code list of ODUs ...

Page 95: ...2 TH5 fault Protection runs E013 TH6 fault Protection runs E014 TH7 fault Protection runs E015 TH8 fault Fixed speed compressor stops E016 TH9 fault FC1 ODU stops E017 TH10 fault FC2 Fixed speed compressor stops E018 Compressor 1 overload Compressor stops E019 Compressor 2 overload Compressor stops E020 Unmatched capacity between IDU and ODU Abnormal capacity distribution ODU stops E021 Low pressu...

Page 96: ...s E039 System failure ODU stops If low high voltage overload occurs 3 times in an hour reboot ODU TIMS AS fault code list Fault code Content Remarks E000 Inverter high pressure fault If occurring 3 times in 2 hours the unit turns off to prevent damages Power on the unit again E001 Fan 1 drive fault E002 INV1 compressor overload E003 Discharge temperature of INV1 compressor If occurring 3 times in ...

Page 97: ...nication fault E030 Inverter 2 drive overheat fault E031 INV2 drive fault E032 Insufficient pressure difference four way valve fault If occurring 3 times in 2 hours the unit turns off to prevent damages Power on the unit again E033 INV1 discharge superheat degree is too high or too low If occurring 3 times in 2 hours the unit turns off to prevent damages Power on the unit again E034 High voltage i...

Page 98: ...lt E007 Inverter 1 drive fault E008 THo1 sensor fault E009 THo2 sensor fault E010 THo3 sensor fault E011 THo4 sensor fault E012 THo5 sensor fault E013 THo6 sensor fault E014 THo7 sensor fault E015 THo8 sensor fault E016 Inverter 1 compressor top temperature sensor fault E017 Inverter 2 compressor top temperature sensor fault E018 Master slave unit 1 communication fault E019 Master slave unit 2 com...

Page 99: ... the unit again E034 High voltage is too low If occurring 3 times in 2 hours the unit turns off to prevent damages Power on the unit again E035 Low voltage is too low high E036 INV2 discharge superheat degree is too high or too low If occurring 3 times in 2 hours the unit turns off to prevent damages Power on the unit again E037 Ambient temperature too high low E038 No communication E039 System fa...

Page 100: ... unit For example 33 indicates that adhesion occurs to compressor contactor of secondary unit 2 15 General fault phase sequence fault clock fault and unmatched capacity between IDU and ODU 16 System failure 1 5 Fault codes of centralized controller Applicable to TIMS AA Fault code Content Fault code Content 0 Inverter high pressure fault 20 Abnormal capacity distribution between IDU and ODU 1 Fan ...

Page 101: ...nd ODU for example 40 indicates communication failure between IDU 1 and ODU 41 indicates communication failure between IDU 2 and ODU and so on Applicable to TIMS AS AX Fault code Content Fault code Content 0 INV1 high pressure switch fault 20 Unmatched capacity between IDU and ODU 1 FAN1 drive fault 21 Low pressure sensor fault 2 INV1 compressor overload 22 High pressure sensor fault 3 Discharge t...

Page 102: ...es communication failure between IDU 1 and ODU 41 indicates communication failure between IDU 2 and ODU and so on 2 Common fault handling and analysis 2 1 Compressor drive overheat Code displayed ODU main board displays E006 E030 applicable to AA AS AX models Fault detection method use a thermistor to measure the temperature of fins on inverter drive board for compressor Fault identification condi...

Page 103: ...103 Troubleshooting Remarks Figure 1 Thermal conductive silicon grease is applied unevenly ...

Page 104: ...t detection method In heat mode different modules vary significantly in high pressure or high low pressure difference is abnormal within a single module In cooling mode high low pressure difference is abnormal within a single module Fault identification conditions High low pressure difference 5 Bar during operation Possible causes Insufficient refrigerant High low pressure sensor abnormal Four way...

Page 105: ...able to AA AS AX models or E024 applicable to AS AX models Fault detection method Detect high pressure switch status through protection device circuit Fault identification conditions Open circuit for protection device Possible causes High pressure switch operates High pressure switch fault Wrong wiring ...

Page 106: ... Fault detection method Localize the fault according to the pressure measured by high pressure sensor Fault identification conditions Short or open circuit Possible causes High pressure sensor fault Opposite connection with low pressure sensor Fault of master control board of ODU Fault in connection with high pressure sensor ...

Page 107: ...ge characteristics are as follows Vout 0 87 Pg absolute pressure Mpa 0 5 YES 1 Re connect pressure sensor 2 Check to make sure whether the core of high pressure check valve needs to be replaced 2 5 Low pressure sensor fault Code displayed ODU main board displays E021 applicable to AA AS AX Fault detection method Localize the fault according to the pressure measured by low pressure sensor Fault ide...

Page 108: ...108 Troubleshooting Measure the in between pressure DC Body Electrical wiring drawing ...

Page 109: ...ing and a reduce life span For an excessive number of IDUs under which circumstance IDUs are featured by small capacity and small diameter liquid pipes the system resistance will be increased accordingly together with high pressure and current In this way the system fails to work properly Long piping significant level difference and excessive number of IDUs may cause more refrigerant oil deposits ...

Page 110: ...ent refrigerant Ports of master control board fail Compressor exception Abnormal fan NO YES YES Whether normal NO Check IDU and ODU operating status Whether readings of temperature sensor are correct replace sensor Check valve and electronic expansion valve exception valve not opened or pipe blocked Insufficient refrigerant high low pressure is low under full load operation and IDU is not working ...

Page 111: ...displayed ODU main board displays E038 applicable to AA AS AX models Fault detection method Check fault codes displayed on master control board of ODU Fault identification conditions Master control board of ODU displays fault code E038 Possible causes IDU and ODU are not connected to power supply Number of IDUs is incorrectly set AB lines are wrongly connected Correct port see figure below AA old ...

Page 112: ...d be wired according to circuit diagram IDUs are connected in bus mode Splicing is not allowed Find the shorted point Replace the communication cable for any quality problems AB lines are connected when power is connected and AB lines are disconnected when power is disconnected Replace communication cable to one with a diameter of 0 75 1 25 mm2 If maximum distance exceeds 800 m or signal decreases...

Page 113: ...o circuit diagram Master slave units are connected in bus mode Splicing is not allowed Find the shorted point Replace the communication cable for any quality problems AB lines are connected when power is connected and AB lines are disconnected when power is disconnected Replace communication cable to one with a diameter of 0 75 1 25 mm2 If maximum distance exceeds 800 m or signal decreases signifi...

Page 114: ...ell Inverter drive board fault E007 EO31 Loose connection of compressor Compressor worn or damaged Troubleshooting Drive module does not dissipate heat well Inverter drive board fault Hitachi drive testing methods for internal fault codes refer to Appendix VII ...

Page 115: ...s E007 E031 1 Connect to monitor software 2 Observe the following error codes of C1 C2 marked by circles 3 Make diagnosis based on error codes of FAN and left diagram Name Master unit Slave unit 1 C1 speed C2 speed C1 temperature C1 error code C2 temperature C2 error code FAN1 current FAN1 error code FAN2 current FAN2 error code FAN1 set speed FAN2 set speed HC1 HC2 Total running duration of C1 To...

Page 116: ...ially considered bridge rectifier is burnt P N L1B L2B L3B characters cover their corresponding welding points If visual observation fails use a multimeter diode gear to test it after power off Use a multimeter according to the left diagram Negative Negative Negative Negative Negative Negative Positive Positive Positive Positive Positive Positive ...

Page 117: ...e between L3B and N refer to the left diagram phases is intact For lower bridge rectifier if diode is burnt the multimeter displays no pressure drop and diode between L2B and N refer to the left diagram phases is burnt Sanhua compressor drive testing methods for internal fault codes refer to Appendix VIII ...

Page 118: ...oo high IPM module temperature Great power voltage fluctuations Protection of too large input current Voltage of bus line exceeds protection values Voltage of bus line falls below protection values Communication between drive and master control board Compressor falls out of step Abnormal operational amplifier output voltage One or two phases of compressor U V W are missed Short circuit of ambient ...

Page 119: ...119 Sanhua compressor drive testing methods Step 2 Adjust the multimeter to diode gear and black probe to measure I1 and red probe to measure R with reading value as below 10 error is allowable ...

Page 120: ...120 Sanhua compressor drive testing methods Step 4 Adjust the multimeter to diode gear and black probe to measure I1 and red probe to measure T with reading value as below 10 error is allowable ...

Page 121: ...red probe to measure DC and black probe to measure S with reading value as below 10 error is allowable Sanhua compressor drive testing methods Step 7 Adjust the multimeter to diode gear and red probe to measure DC and black probe to measure T with reading value as below 10 error is allowable ...

Page 122: ...122 Sanhua compressor drive testing methods Step 8 Adjust the multimeter to diode gear and red probe to measure DC and black probe to measure U with reading value as below 10 error is allowable ...

Page 123: ...123 Sanhua compressor drive testing methods Step 11 Adjust the multimeter to diode gear and black probe to measure DC and red probe to measure W with reading value as below 10 error is allowable ...

Page 124: ... probe to measure DC and red probe to measure W with reading value as below 10 error is allowable Loose connection of compressor Normally on a 3 phase compressor the resistance among phases should be less than 1Ω If resistance reaches KΩ or MΩ it indicates that the winding is damaged the resistance ...

Page 125: ...125 between compressor and ground should be infinite If resistance to ground is small or none it indicates that the compressor is damaged Compressor is worn or damaged ...

Page 126: ...Continue to operate it until fault is removed 2 11 Discharge superheat degree is too high or too low Code displayed ODU main board displays E033 E036 applicable to AA AS AX models Fault detection method Localize the fault by software or nixie tube Fault identification conditions Refrigerant amount is inappropriate and unit protection starts frequently Discharge superheat protection Protection clas...

Page 127: ...gerant amount Insufficient refrigerant amount Refrigerant leaks Whether temperature sensors are damaged or displaced Whether check valve is opened fully Wrong connection of IDU and ODU wires when multiple systems exist Troubleshooting ...

Page 128: ...s Fault detection method Pressure value read by high pressure sensor Fault identification conditions ODU main board sends a false alarm and the unit fails to work properly Possible causes Refrigerant is insufficient or refrigerant leaks Abnormal four way valve Abnormal hot air bypass valve Troubleshooting ...

Page 129: ...ue read by low pressure sensor Fault identification conditions ODU main board sends a false alarm and the unit fails to work properly Possible causes 1 Low voltage is too high Abnormal pressure sensor Abnormal main board Abnormal four way valve Abnormal hot air bypass valve 2 Low voltage is too low Refrigerant is insufficient or refrigerant leaks ...

Page 130: ...r Abnormal main board System pipes are blocked pipes deformed check valve not fully opened ice block or dirty filter Heat exchanger is blocked by dirt Abnormal electronic expansion valve Troubleshooting 1 Low voltage is too high ...

Page 131: ...131 2 Low voltage is too low ...

Page 132: ...erature too high low Check whether ambient temperature sensor TH01 is normal Replace ambient temperature sensor Ambient temperature is too high low No Yes Explain to customer that it is a kind of protection mechanism No Restart the unit Check whether there are heat sources around the unit especially around ambient temperature sensor Remove heat sources or install the unit at another place Yes No W...

Page 133: ...efault phase fault Code displayed ODU main board displays E023 applicable to AA AS AX models Fault detection method Check whether the unit s input power cord is not connected or wrongly connected Fault identification conditions ODU main board sends a false alarm and the unit fails to work properly Possible causes The unit s input power cord is not connected The unit s input power cord sequence is ...

Page 134: ...istent with the connecting terminal sequence of air break switch The unit s input power cord is not connected reliably The unit s input power cord is abnormal disconnected or shorted Wrong phase sequence of input power cord of main board Troubleshooting ...

Page 135: ...e water is within specified range Whether drainage outlet is blocked Whether condensing water pipe is tilted properly 1 100 Whether pipe joints and throttle components are properly insulated Whether main drainage pipe is blocked if yes how many IDUs leak Whether main condensing water pipe is provided with air outlet Condensation Whether air outlet is obstructed Whether air flow is small Whether in...

Page 136: ...ut evaporation process thereby resulting in frosting in air return pipe Exist Exist Exist Troubleshoot depending on the actual conditions All IDUs within a system must be provided with a uniform power supply Discharge some refrigerant If refrigerant oil is discharged together add some refrigerant oil OK OK Notes If the IDUs are not provided with a uniform power supply when some IDUs are suddenly p...

Page 137: ...ses TH1 ambient temperature probe is damaged Ambient temperature probe socket at main board gets loose Ambient temperature detection port at the main board is damaged Troubleshooting Methods of judging whether ports of master control board are normal connect a 20k resistor to the corresponding port to see on the monitor software whether the discharge temperature or compressor top temperature is 25...

Page 138: ...t water may be greatly different from the actual reading of water temperature the actual reading should be 0 C 100 C Possible causes TH2 discharge temperature probe is damaged Discharge temperature probe socket at main board gets loose Discharge temperature detection port at the main board is damaged Troubleshooting Methods of judging whether ports of master control board are normal connect a 20k ...

Page 139: ...ture is abnormal Take the probe out of the unit as the reading of the probe may vary significantly under ambient temperature and actual ambient temperature the actual reading should be 25 C 60 C Possible causes TH3 suction temperature probe is damaged Discharge temperature probe socket at main board gets loose Discharge temperature detection port at the main board is damaged 4 THo4 sensor fault Co...

Page 140: ...ual ambient temperature the actual reading should be 25 C 60 C Possible causes TH4 temperature probe is damaged Inlet temperature probe socket at evaporation side of plate heat exchanger gets loose Inlet temperature detection port at evaporation side of plate heat exchanger is damaged 5 THo5 sensor fault Code displayed ODU main board displays E012 applicable to AA AS AX models Fault detection meth...

Page 141: ...d be 25 C 60 C Possible causes TH5 temperature probe is damaged Outlet water temperature probe socket at evaporation side of plate heat exchanger gets loose Outlet water temperature detection port at evaporation side of plate heat exchanger is damaged 6 THo6 sensor fault Code displayed ODU main board displays E013 applicable to AA AS AX models Fault detection method Measure resistance value of out...

Page 142: ...should be 25 C 60 C Possible causes TH6 temperature probe is damaged Outlet water temperature probe socket at main side of plate heat exchanger gets loose Outlet water temperature detection port at main side of plate heat exchanger is damaged 7 THo7 sensor fault Code displayed ODU main board displays E014 applicable to AA AS AX models Fault detection method Measure resistance value of defrosting t...

Page 143: ...sting temperature probe socket gets loose Defrosting temperature detection port is damaged 8 THo8 sensor fault Code displayed ODU main board displays E015 applicable to AA AS AX models Fault detection method Measure resistance value of ambient temperature probe At 25 C resistance value is 50K The higher the temperature the lower the resistance value Fault identification conditions The resistance v...

Page 144: ...lt Code displayed ODU main board displays E016 applicable to AA AS AX models Fault detection method Measure resistance value of ambient temperature probe At 25 C resistance value is 50K The higher the temperature the lower the resistance value Fault identification conditions The resistance value measured under ambient temperature is abnormal Take the probe out of the unit as the reading of the pro...

Page 145: ...DU main board displays E017 applicable to AA AS AX models Fault detection method Measure resistance value of ambient temperature probe At 25 C resistance value is 50K The higher the temperature the lower the resistance value Fault identification conditions The resistance value measured under ambient temperature is abnormal Take the probe out of the unit as the reading of the probe in hot water may...

Page 146: ...board is damaged 2 20 Fan drive communication fault Code displayed ODU main board displays E005 E029 applicable to AA AS AX models Fault detection method Check fault codes displayed on master control board of ODU Fault identification conditions Master control board of ODU displays fault code E005 E029 Possible causes Drive is incorrectly set Incorrect address DIP switch Incorrect communication lin...

Page 147: ... check fault codes Enter main board DP04 SP08 to see whether fan drive is properly set System 1 is 00 and system 2 is 11 Connect wires following the circuit diagram Sanhua For internal faults refer to Appendix VIII Bantek For internal faults refer to Appendix IX NO NO NO YES YES YES For 10P Sanhua drive address DIP switch refer to the left diagram ON is indicated by 1 and numerals by 0 ...

Page 148: ...8 For 16P Sanhua drive address DIP switch refer to the left diagram ON is indicated by 1 and numerals by 0 2 21 Water level switch alarm Red indicator on fault code remote control receiver flashes 7 times ...

Page 149: ...149 ...

Page 150: ...150 2 22 Compressor startup current is too large Fault code E007 E03 4 ...

Page 151: ...151 2 23 Trip ...

Page 152: ...tus above and 1 when dialed to the ON position b Description on ODU address setting based on the specific situation after installation is completed c The unit must be powered on again after the DIP switch is reset d ODU capacity code has been set properly before delivery Please check whether the setting is right S1 ODU capacity code reserved S2 System configuration DIP switch ...

Page 153: ... S2 3 S2 4 Number of slave units Addresses of slave units 0 0 0 1 0 0 1 2 0 1 0 3 1 0 0 0 1 0 1 1 1 1 0 2 1 1 0 3 S3 DIP switch of ODU capacity Model S3 1 2 3 4 TIMS080AS 0 0 0 1 TIMS100AS 0 0 1 TIMS120AS 0 0 1 1 TIMS140AS 0 1 TIMS160AS 0 1 1 TIMS180AS 0 1 1 TIMS200AS 0 1 1 1 TIMS220AS 1 0 TIMS240AS 1 0 1 TIMS260AS 1 0 1 TIMS280AS 1 0 1 1 TIMS300AS 1 1 0 TIMS320AS 1 1 0 1 ...

Page 154: ...rmally it will display this mode for five seconds before displaying real time clock in the case of malfunctions it will display the current malfunction code 1 2 Settings of ODU parameters 1 Contents to be set SP03 Setting of addresses of devices for centralized monitoring SP04 Setting of centralized monitoring of baud rate SP05 TIMS_AS and TIMS_AX selection SP06 Selection of fan operating mode SP0...

Page 155: ...ttings Press KEY5 to reset the unit Parameter number Address setting Baud rate Model setting Fan mode Compressor drive Fan drive Compressor model Compressor model Corresponding parameter value Press KEY2 3 Change the corresponding parameter value Nixie tube display Ar01 32 Nixie tube display b024 b096 b192 Nixie tube display Sn00 01 Nixie tube display qoFF qon1 2 3 Nixie tube display qoFF qon1 2 3...

Page 156: ...f unit capacity 1 Applicable to IDUs except TMDF Model S1 1 2 3 4 5 6 7 8 TM 022 0 0 0 0 1 0 0 0 TM 025 0 0 0 0 1 0 0 1 TM 028 0 0 0 0 1 0 1 0 TM 032 0 0 0 0 1 1 0 0 TM 036 0 0 0 0 1 1 1 1 TM 040 0 0 0 1 0 0 0 0 TM 045 0 0 0 1 0 0 1 0 TM 050 0 0 0 1 0 0 1 1 TM 056 0 0 0 1 0 1 0 0 TM 063 0 0 0 1 1 0 0 1 TM 071 0 0 0 1 1 1 0 0 TM 080 0 0 0 1 1 1 1 0 TM 090 0 0 1 0 0 0 1 1 TM 100 0 0 1 0 1 0 0 0 TM 1...

Page 157: ...F250A 030 0 1 1 0 0 1 0 0 TMDF300A 020 0 1 1 0 0 1 0 0 TMDF400A 020 1 0 1 0 0 0 0 0 TMDF400A 030 1 0 1 0 0 0 0 0 TMDF500A 020 1 1 0 0 1 0 0 0 TMDF500A 030 1 1 0 0 1 0 0 0 TMDF600A 020 1 1 0 0 1 0 0 0 TMDF600A 030 1 1 0 0 1 0 0 0 S2 address DIP switch IDU address 1 2 3 4 5 6 1 0 0 0 0 0 1 2 0 0 0 0 1 0 3 0 0 0 0 1 1 4 0 0 0 1 0 0 5 0 0 0 1 0 1 6 0 0 0 1 1 0 7 0 0 0 1 1 1 8 0 0 1 0 0 0 9 0 0 1 0 0 1...

Page 158: ...DIP switches must be at 0 position S3 Model and function code S N Function 0 1 S3 1 Remote switch Card inserting at a hotel Remote switch Card inserting at a hotel 2 Air return temperature selection Use a control board Air return temperature Use a wired controller Air return temperature This function is unavailable if there is no wired controller 3 Electric heater 2 Electric heater 2 unavailable E...

Page 159: ...0 1 1 0 TMCS 0 1 1 1 TMCD 1 0 0 0 For example for TMVX with electric heater S3 code is 00010100 as shown below 2 Electric control system 2 1 ODU 1 Master control board wiring is shown as below 2 Fan drive board ...

Page 160: ...sor drive board Inductance Capacitance Power input Power module It is used to provide inverter power supply for compressor Compressor runs at 20 100RPS This drive module connects the rectifier and compressor drive board When drive board is disconnected from power supply UV UW VW resistance is about 3 5 MΩ PN resistance is 0 2 0 6 MΩ As an RS485 communication terminal CN6 only uses 3 4 pin for comm...

Page 161: ... W24 W25 23PE1 W32 W26 W27 W16 W17 W18 TIMS080 160AS AX AST D50180500003 Electrical principle diagram 3 M M M M M M 3 M M M M M M M M M 3 M M M M M M 3 M M M M M M VRF unit TIMS180 200 220 240 260AS TIMS180 200 220AX TIMS280 300 320AS TIMS280 300 320AS corrosion resistant AX D50180500004 control board Electrical principle diagram ...

Page 162: ...162 2 2 IDU TMDN AB AC TMDH A TMDF A TMDN AB EXV 220V 50Hz Water level On Off ...

Page 163: ...1 1 1 0 0 0 1 0 0 1 1 25 28 32 36 40 45 50 56 63 71 80 90 100 112 125 140 Temperature of the Electronic TMDH A FAN Yellow Green C PE D01472500001D 12V GND A2 B2 A1 B1 X9A X8A REMOTE X16A X7A X11A X12A X13A X14A X15A X4A X3 X2 X1 H3 H2 H1 FUN1 S1 FUN2 S3 ADDR S2 X2A X1A L N LF MF HF N TH1 TH2 TH3 TH4 EXV M X6A X5A 220V 50Hz Wired controller AP IDU model S3 5 S3 6 S3 7 S3 8 S N Function 0 1 Not used...

Page 164: ...Main control board AP Water level switch PUMP Water pump L N Yellow Green PE PE XT PE Yellow Green Brown Blue Yellow Orange Red Yellow Green Fan transfer line Static pressure value 10pa 30pa High Medium Low FAN SPEED Corresponding relationships between fan speeds and static pressure values Yellow Orange Red Brown Orange Red Red Black FUN1 IDU capacity code IDU model 22 S1 1S1 2 S1 3 S1 4 S1 5 S1 6...

Page 165: ...GRN Remote ON OFF switch not connected when this function is not used BLU BLU S1 IDU capacity code IDU model TM 025 TM 028 TM 032 TM 036 TM 040 TM 045 TM 050 TM 056 TM 063 TM 071 TM 080 TM 090 TM 100 TM 112 TM 125 TM 140 TM 022 S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 S1 7 S1 8 0 0 0 1 1 1 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 1 0 0 0 0 0 0 1 0 0 1 0 0 0 0 0 1 1 1 0 0 1 0 0 0 1 0 0 0 0 1 1 1 1 0 1 0 1 1 0 0 1 ...

Page 166: ...3 2 S3 3 S3 4 0 0 0 1 S1 IDU capacity code IDU model 025 028 032 036 040 045 050 056 063 071 080 090 100 112 125 140 022 S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 S1 7 S1 8 0 0 0 1 1 1 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 1 0 0 0 0 0 0 1 0 0 1 0 0 0 0 0 1 1 1 0 0 1 0 0 0 1 0 0 0 0 1 1 1 1 0 1 0 1 1 0 0 1 0 0 0 0 1 1 0 0 1 0 1 0 0 0 0 1 1 0 0 0 1 1 1 1 0 0 0 1 1 0 0 0 0 1 0 0 0 1 0 1 0 0 1 1 0 1 1 0 1 1 0 1 1 0...

Page 167: ...0 0 0 0 0 1 1 1 1 1 1 1 1 1 0 TMCD 0 1 1 1 0 0 0 1 S1 IDU capacity code IDU model TM 025 TM 028 TM 032 TM 036 TM 040 TM 045 TM 050 TM 056 TM 063 TM 071 TM 080 TM 090 TM 100 TM 112 TM 125 TM 140 TM 022 S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 S1 7 S1 8 0 0 0 1 1 1 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 1 0 0 0 0 0 0 1 0 0 1 0 0 0 0 0 1 1 1 0 0 1 0 0 0 1 0 0 0 0 1 1 1 1 0 1 0 1 1 0 0 1 0 0 0 0 1 1 0 0 1 0 1 0 0 0...

Page 168: ...168 2 3 Wiring diagram of IDU and ODU Electrical wiring Power supply Earth line cannot be connected to neutral line On Off Fuse IDU 1 IDU 2 IDU i On Off Fuse On Off Fuse 1 1 3 3 ...

Page 169: ...rature fault fan stops 21 Power supply module temperature fault 25 Main circuit fault 30 Operating fault 35 Thermistor fault 41 Communication fault RS485 Appendix II Fault Code List of Sanhua Compressor Drive and Indicator Flashing Description of faults D1 Red RE D2 Green GR D3 Yellow YEL Cause Monitor Code Compressor over current Compressor instantaneous current exceeds protection values 101 IPM ...

Page 170: ...e sensors on drive board 121 Compressor phase loss One or two phases of compressor U V W are missed 122 Note In trouble free status the green indicator flashes once everytime it receives signal On Flashing Off Appendix III Fault Code List of Bantek Fan Drive Type Monitor code LED flashing times Description Analysis of causes Operating status 00H Keep flashing Module operates normally 01H Keep flas...

Page 171: ...vercurrent protection 1 Fan is overloaded 2 Fan starts spinning fast 3AH 10 Short circuit protection 1 Fan power cord is shorted 2 Fan is shorted 45H 11 Overheat protection 1 Module dissipates heat poorly 2 Ambient temperature is too high 2AH 5 Locked rotor protection for motor 1 Fan fault 29H 4 Motor stall protection 1 Fan power cord UVW is reversely connected 2 Hall sensor fault 2BH 6 Motor over...

Page 172: ...ystem Electrical wiring Connect wires according diagram 2 Note not to connect them in wrong direction Leak check Use nitrogen or refrigerant Do not use oxygen or flammable gas as it may result in explosion once such gas enters the system Oil charge Add new refrigerant oil into oil separator The amount of added oil should meet the requirements of manufacturer and on site conditions Vacuumize the sy...

Page 173: ...ak Does water in the system exceed limits Is time for vacuumizing the system enough Is heat exchanger or filter blocked by dirt Never charge refrigerant from low pressure side as it is the primary cause behind compressor faults Are oil heating belt and heating belt at the bottom of compressor still connected to power supply after compressor stops Are ODU installation position piping length and hei...

Page 174: ...f updating IDU program Insert a USB drive into main board Press K5 to reset nixie tube displays countdown Press and hold K1 nixie tube displays 4 numerals the first 2 numerals display the unit from which burning starts and the last 2 numerals display the number of units being burnt for example if burning starts from the third IDU out of the 10 IDUs and 4 IDUs are burnt in total the nixie tube disp...

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