Tennant 235D User Manual Download

Page: 197 / 203

CROSS REFERENCE

9-9

235 MM331 (8--95)

Part

Page

Number

87405

5-4, 5-15

. . . . . . . . . . . .

87406

5-17

. . . . . . . . . . . .

87407

5-9

. . . . . . . . . . . .

87408

5-9

. . . . . . . . . . . .

87409

5-37, 7-6

. . . . . . . . . . . .

87411

5-39

. . . . . . . . . . . .

87412

5-4, 5-21

. . . . . . . . . . . .

87413

5-4, 5-21

. . . . . . . . . . . .

87414

5-33

. . . . . . . . . . . .

87417

5-39, 7-4

. . . . . . . . . . . .

87418

5-31, 6-13

. . . . . . . . . . . .

87419

5-5

. . . . . . . . . . . .

87420

5-5

. . . . . . . . . . . .

87421

5-39

. . . . . . . . . . . .

87430

5-18

. . . . . . . . . . . .

87432

6-8

. . . . . . . . . . . .

87433

5-13

. . . . . . . . . . . .

87435

5-47

. . . . . . . . . . . .

87439

5-31, 6-13

. . . . . . . . . . . .

87444

5-21, 6-13

. . . . . . . . . . . .

87450

6-5

. . . . . . . . . . . .

87451

5-35, 7-11

. . . . . . . . . . . .

87458

5-39

. . . . . . . . . . . .

87460

5-18

. . . . . . . . . . . .

87461

5-17

. . . . . . . . . . . .

87462

6-8

. . . . . . . . . . . .

87464

5-4, 5-7

. . . . . . . . . . . .

87465

5-4, 5-7

. . . . . . . . . . . .

87474

5-27, 5-35

. . . . . . . . . . . .

87475

5-31, 7-5

. . . . . . . . . . . .

87481

5-9

. . . . . . . . . . . .

87484

5-38

. . . . . . . . . . . .

87485

5-47

. . . . . . . . . . . .

87488

5-43

. . . . . . . . . . . .

87491

5-45

. . . . . . . . . . . .

87497

5-47

. . . . . . . . . . . .

87500

5-7

. . . . . . . . . . . .

87501

5-47

. . . . . . . . . . . .

87511

5-35

. . . . . . . . . . . .

87512

5-35

. . . . . . . . . . . .

87513

5-35

. . . . . . . . . . . .

87516

5-47

. . . . . . . . . . . .

87521

5-35

. . . . . . . . . . . .

87531

5-47

. . . . . . . . . . . .

87532

5-47

. . . . . . . . . . . .

87534

5-47

. . . . . . . . . . . .

87535

5-54

. . . . . . . . . . . .

87536

5-51

. . . . . . . . . . . .

87537

5-51

. . . . . . . . . . . .

87542

5-47

. . . . . . . . . . . .

87543

5-35

. . . . . . . . . . . .

87546

5-19

. . . . . . . . . . . .

87550

5-19

. . . . . . . . . . . .

87552

5-53

. . . . . . . . . . . .

87555

5-4, 5-7

. . . . . . . . . . . .

87573

5-23

. . . . . . . . . . . .

87574

5-31

. . . . . . . . . . . .

87577

5-47

. . . . . . . . . . . .

87579

5-15

. . . . . . . . . . . .

87580

5-23

. . . . . . . . . . . .

87581

5-9

. . . . . . . . . . . .

87585

5-23

. . . . . . . . . . . .

Part

Page

Number

87586

5-4, 5-7

. . . . . . . . . . . .

87612

5-9

. . . . . . . . . . . .

87620

5-25

. . . . . . . . . . . .

87621

5-18

. . . . . . . . . . . .

87627

5-31

. . . . . . . . . . . .

87630

5-25

. . . . . . . . . . . .

87631

5-27, 5-29

. . . . . . . . . . . .

87638

5-51

. . . . . . . . . . . .

87639

5-54

. . . . . . . . . . . .

87640

5-54

. . . . . . . . . . . .

87645

5-27

. . . . . . . . . . . .

87646

5-27

. . . . . . . . . . . .

87649

6-6, 6-7

. . . . . . . . . . . .

87650

5-53

. . . . . . . . . . . .

87651

5-41

. . . . . . . . . . . .

87652

5-41

. . . . . . . . . . . .

87655

6-4

. . . . . . . . . . . .

87656

5-31

. . . . . . . . . . . .

87657

6-4

. . . . . . . . . . . .

87662

7-5, 7-12

. . . . . . . . . . . .

87663

7-5

. . . . . . . . . . . .

87670

5-47

. . . . . . . . . . . .

87672

5-41

. . . . . . . . . . . .

87673

6-6

. . . . . . . . . . . .

87674

5-39

. . . . . . . . . . . .

87675

5-39

. . . . . . . . . . . .

87676

5-39

. . . . . . . . . . . .

87677

6-13

. . . . . . . . . . . .

87678

5-41

. . . . . . . . . . . .

87680

5-41

. . . . . . . . . . . .

87687

5-4, 5-21

. . . . . . . . . . . .

87688

5-4, 5-21

. . . . . . . . . . . .

87689

5-4, 5-21

. . . . . . . . . . . .

87693

5-21

. . . . . . . . . . . .

87694

6-4

. . . . . . . . . . . .

87695

6-4

. . . . . . . . . . . .

87697

6-4

. . . . . . . . . . . .

87698

6-4

. . . . . . . . . . . .

87701

6-4

. . . . . . . . . . . .

87705

5-9

. . . . . . . . . . . .

87707

5-23

. . . . . . . . . . . .

87730

5-4, 5-49

. . . . . . . . . . . .

87731

5-5, 5-7

. . . . . . . . . . . .

87732

5-35

. . . . . . . . . . . .

87734

5-35, 7-7

. . . . . . . . . . . .

87735

5-35

. . . . . . . . . . . .

87736

5-47

. . . . . . . . . . . .

87737

5-4, 5-49

. . . . . . . . . . . .

87738

5-4, 5-49

. . . . . . . . . . . .

87739

5-18

. . . . . . . . . . . .

87740

5-49

. . . . . . . . . . . .

87742

6-5

. . . . . . . . . . . .

87744

7-8

. . . . . . . . . . . .

87752

5-43

. . . . . . . . . . . .

87753

5-43

. . . . . . . . . . . .

87754

7-6

. . . . . . . . . . . .

87760

5-47

. . . . . . . . . . . .

87762

5-43

. . . . . . . . . . . .

87779

5-37

. . . . . . . . . . . .

87784

7-4

. . . . . . . . . . . .

87785

7-4

. . . . . . . . . . . .

87789

6-6, 6-7

. . . . . . . . . . . .

Summary of Contents for 235D

Page 1: ...235D MM331 ...

Page 2: ... The machine is operated with reasonable care D The machine is maintained regularly per the maintenance instructions provided D The machine is maintained with Tennant Company supplied or equivalent parts Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center distributor or from any of the Tennant Company subsidiaries Before ordering parts or supplies b...

Page 3: ...e of the machine This section gives you specification information on the engine electric motors brake system hydraulics fluid capacities and machine weight to mention a few The section also has a illustration of the top and side view of the machine with the height and width dimensions displayed OPERATION The Operation section of the manual contains information needed to operate the machine This se...

Page 4: ...used on all machines such as 000000 If the column lists zeros on the left of the dash and a number on the right of the dash then the part is used on machines up to and including that machine serial number such as 00000 002345 For parts that are used on machines beginning at and continuing on from a certain serial number the column would list a serial number on the left of the dash and have blank s...

Page 5: ...supplier and TENNANT parts numbers for repair parts Breakdowns for hydraulic and electrical components have TENNANT part numbers for the parts TENNANT supplies The serial numbers listed in any of the parts lists in these sections is a serial number the manufacturer uses to identify design changes in their particular component ORDERING REPAIR PARTS Once you have located a part to order there are se...

Page 6: ...ABOUT THIS MANUAL 235 MM331 3 93 d ...

Page 7: ... Slippery Surfaces Use Care When Backing Machine Move Machine With Care When Hopper Is Raised Make Sure Adequate Clearance Is Available Before Raising Hopper Do Not Carry Riders On Machine Always Follow Safety And Traffic Rules 5 Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 6 When Servicing Machine Avoid Moving Parts Do Not Wear Loose ...

Page 8: ...nted on the machine in the locations indicated If these or any labels become damaged or illegible install a new label in its place 03403 FOR SAFETY THERMO SENTRYt LABEL LOCATED ON THE LIFT ARM CROSS MEMBER 03402 FOR SAFETY LABEL LOCATED ON THE SIDE OF THE CONTROL PANEL 03486 ...

Page 9: ...ABEL LOCATED ON THE OPERATOR SIDE OF HOPPER LIFT ARM 03397 FAN BELT DRIVE WARNING LABEL LOCATED ON THE VACUUM FAN 03401 HOPPER LIFT ARM PINCH POINT CAUTION LABEL 2 LOCATED ON THE HOPPER LIFT ARMS 03399 FALLING HOPPER WARNING LABEL LOCATED ON THE FRONT OF THE BRUSH WRAP 03486 ...

Page 10: ...E BRUSH IN OUT SWITCH OPTION 2 8 AUXILIARY SIDE BRUSH UP DOWN SWITCH OPTION 2 8 CIRCUIT BREAKERS 2 9 HOPPER SUPPORT BAR 2 9 Page MACHINE OPERATION 2 10 NORMAL SWEEPING OPERATION 2 10 PRE START CHECKLIST 2 10 TO START MACHINE 2 10 TO SWEEP 2 11 TO DUMP HOPPER 2 11 POST OPERATION CHECKLIST ENGINE OPERATING 2 11 TO STOP MACHINE 2 12 POST OPERATION CHECKLIST ENGINE STOPPED 2 12 TO ENGAGE HOPPER SUPPOR...

Page 11: ... FILTER 3 31 DEBRIS HOPPER 3 31 TO CHECK AND ADJUST HOPPER FLOOR CLEARANCE 3 31 THERMO SENTRYt 3 31 TO CHECK THE THERMO SENTRYt 3 31 HOPPER DUST FILTER 3 32 TO REMOVE AND REPLACE HOPPER DUST FILTER 3 33 Page BRUSHES 3 34 MAIN BRUSH 3 34 TO REMOVE MAIN BRUSH 3 34 TO INSTALL MAIN BRUSH 3 34 TO CHECK AND ADJUST MAIN BRUSH PATTERN 3 34 SIDE BRUSH 3 36 TO REMOVE SIDE BRUSH 3 36 TO INSTALL SIDE BRUSH 3 ...

Page 12: ...ING REPAIR PARTS 6 3 Fig 1 Cab Kit 6 4 Fig 2 Overhead Guard Kit 6 5 Fig 3 Revolving Light Kit Overhead Guard 6 6 Fig 4 Revolving Light Kit Shroud 6 7 Fig 5 Demo Kit 6 8 Fig 6 Foam Filled Tire Kit 6 8 Fig 7 Adjustable Seat Kit 6 9 Fig 8 Oil Drain Kit 6 10 Fig 9 Auxiliary Side Brush Electrical Group 6 11 Fig 10 Auxiliary Side Brush Group 6 12 Fig 11 Auxiliary Side Brush Hydraulic Hose Group 6 14 Pag...

Page 13: ...S Page MACHINE SPECIFICATIONS 1 3 POWER TYPE 1 3 POWER TRAIN 1 3 STEERING 1 3 HYDRAULIC SYSTEM 1 3 BRAKING SYSTEM 1 3 SUSPENSION SYSTEM 1 3 SYSTEM FLUID CAPACITIES 1 4 GENERAL MACHINE DIMENSIONS CAPACITIES 1 4 MACHINE WEIGHTS 1 4 MACHINE DIMENSIONS 1 5 ...

Page 14: ...SPECIFICATIONS 235 MM331 3 93 1 2 ...

Page 15: ...er lift side brush drive open center single spool type Pump propelling variable displacement piston type 0 85 cu in 14 cc maximum displacement per revolution 9 1 gpm 35 L min 2400 Propelling system relief pressure 2000 psi 13 790 kPa Pump accessories gear type 0 26 cu in 4 cc displacement 1 1 gpm 4 L min 1000 rpm Side brush and lift cylinder system relief pressure 1350 psi 9310 kPa Motor side brus...

Page 16: ...m Track front 44 in 1115 mm Wheel base 41 in 1040 mm Main brush width 36 in 915 mm Main brush outside diameter 14 in 355 mm Side brush rotary diameter 19 in 480 mm Sweeping path width total 48 in 1220 mm Hopper capacity 10 cu ft 0 28 m 650 lb 295 kg Dust filter 49 sq ft 4 5 m pleated panel filter element MACHINE WEIGHTS Net weight dry 1840 lb 835 kg GVWR 2780 lb 1260 kg GENERAL MACHINE PERFORMANCE...

Page 17: ...SPECIFICATIONS 1 5 235 MM331 3 93 MACHINE DIMENSIONS SIDE VIEW TOP VIEW 77 5 in 1970 mm 48 in 1220 mm 53 in 1345 mm 03366 ...

Page 18: ...SPECIFICATIONS 235 MM331 3 93 1 6 ...

Page 19: ...2 7 FUEL LEVEL GAUGE 2 7 FLASHER SWITCH 2 7 STEERING WHEEL 2 7 HORN BUTTON 2 7 SIDE BRUSH LEVER 2 8 SIDE BRUSH ADJUSTMENT KNOB 2 8 AUXILIARY SIDE BRUSH IN OUT SWITCH 2 8 AUXILIARY SIDE BRUSH UP DOWN SWITCH 2 8 CIRCUIT BREAKERS 2 9 HOPPER SUPPORT BAR 2 9 Page MACHINE OPERATION 2 10 NORMAL SWEEPING OPERATION 2 10 PRE START CHECKLIST 2 10 TO START MACHINE 2 10 TO SWEEP 2 11 TO DUMP HOPPER 2 11 POST O...

Page 20: ...OPERATION 235 MM331 3 93 2 2 ...

Page 21: ...ad And Understood 3 Check the hydraulic fluid level in the hydraulic fluid reservoir See HYDRAULICS in the MAINTENANCE section 4 Check the main brush adjustment See BRUSHES in the MAINTENANCE section 5 Check the engine oil level See ENGINE in the MAINTENANCE section 6 Fill the fuel tank on the machine FOR SAFETY When Servicing Machine Keep Flames And Sparks Away From Fuel System Service Area Keep ...

Page 22: ...ON 235 MM331 3 93 2 4 OPERATION OF CONTROLS A B C D E H G F 03486 MACHINE COMPONENTS A Operator Seat E Hopper B Seat Support F Hopper Inspection Door C Steering Wheel G Side Brush D Filter Cover H Access Door ...

Page 23: ...Main Brush Lever C Parking Brake Lever O Side Brush Lever D Operator Seat P Glow Plug Indicator E Seat Support Lever Q Vacuum Lever F Side Brush and Hopper Lever R Hour Meter G Throttle Lever S Fuel Level Gauge H Temp Light T Flasher Switch I Amps Light U Steering Wheel J Oil Pressure Light V Horn Button K Hopper Door Switch W Auxiliary Side Brush Switches L Lights Switch ...

Page 24: ... release the lever SEAT SUPPORT LEVER The seat support lever locks the seat support down To raise the seat support pull the lever and seat support back To lower the seat support hold on to the lever and lower the seat support Do not let the seat support drop or machine damage may occur SIDE BRUSH AND HOPPER LEVER The side brush and hopper lever controls side brush rotation and hopper position To s...

Page 25: ...the lever all the way forward into the UP position To lower the main brush push the lever forward and to the left and release it When parking the machine always raise the brush to prevent the bristles from taking a set GLOW PLUG INDICATOR The glow plug indicator glows brightly when the preheaters are up to starting temperature To use engine preheaters turn and hold the ignition key to the preheat ...

Page 26: ...the right To increase the brush pattern and the side brush contact with the floor turn the knob to the left B A 03386 SIDE BRUSH ADJUSTMENT KNOB A Side Brush Adjustment Knob B Hopper AUXILIARY SIDE BRUSH IN OUT SWITCH OPTION The auxiliary side brush in out switch controls the in and out movement of the auxiliary side brush option To move the brush in press the top of the in out switch To move the ...

Page 27: ...seat support The following chart shows the various circuit breakers and the electrical components they protect PROTECTIVE CIRCUIT DEVICE RATING PROTECTED CB 1 15 A Controls CB 2 10 A Horn CB 3 10 A Filter Shaker CB 4 10 A Hopper Dump Door CB 5 7 A Hopper Dump Door Thermo Sentryt and Air Flow Solenoids CB 6 15 A Lights A B 03491 CIRCUIT BREAKERS A Instrument Panel Bracket B Circuit Breakers HOPPER ...

Page 28: ...evel Check the brakes and controls for proper operation Check the service records to determine service requirements TO START MACHINE NOTE Before starting machine perform the pre start checks 1 Turn the ignition switch key to the PREHEAT position until the glow plug indicator glows brightly 2 The machine operator must be in the operator s seat with the directional pedal in the neutral position and ...

Page 29: ...en release the lever to lower the main brush 3 Move the side brush lever into the Down position 4 Push the side brush and hopper lever into the ON position 5 Press and hold the hopper door switch in the OPEN position 6 Sweep as required TO DUMP HOPPER 1 Push the main brush lever into the UP position 2 Pull the side brush lever into the Raised position 3 Move the vacuum lever to the Filter Shaker p...

Page 30: ...he key from the ignition switch FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key POST OPERATION CHECKLIST ENGINE STOPPED Check the skirts for damage wear and adjustment Check for wire or string tangled on the brushes Check for leaks TO ENGAGE HOPPER SUPPORT BAR WARNING Raised Hopper May Fall Engage Hopper Support Bar 1 Set the m...

Page 31: ...r TO DISENGAGE HOPPER SUPPORT BAR 1 Raise the hopper 2 Place the support bar in its storage position 3 Lower the hopper OPERATION ON GRADES Drive the machine slowly on grades Use the brake pedal to control machine speed FOR SAFETY When Using Machine Go Slow On Grades And Slippery Surfaces The maximum rated climb and descent angle is 10_ ...

Page 32: ...ve Poor sweeping performance Brush bristles worn Replace brushes Poor sweeping performance Brushes not adjusted properly Adjust brushes Debris caught in brush drive mechanism Free mechanism of debris Main brush drive failure Belt loose broken or off sheave Side brush drive failure See HYDRAULIC SYSTEM TROUBLESHOOTING Side brush turns slowly or not at all Hopper not adjusted properly Adjust hopper ...

Page 33: ...ower the debris hopper 2 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove Key 3 Block the tires which are not being jacked up in order to secure the machine position FOR SAFETY When Servicing Machine Block Machine Tires Before Jacking Machine Up 4 Use a jack of adequate capacity to r...

Page 34: ...ack stands from under the machine 11 Lower the machine 12 Remove the blocks from the tires MACHINE TIE DOWNS The machine may be tied down at each corner of the main frame using the tie down brackets supplied in the tie down kit A 03372 FRONT TIE DOWN LOCATION A Tie Down Bracket When transporting the machine on a trailer or in a truck be sure to set the machine parking brake and block the machine t...

Page 35: ...face in a cool dry area 5 Stop the engine and set the machine parking brake 6 Fill the hydraulic reservoir with hydraulic fluid to prevent excessive condensation from forming 7 To store the machine 30 to 90 days A Drain the coolant from the radiator and engine block B Close the engine cooling system drain cocks To store the machine 90 days to 6 months also C Seal the air cleaner inlet and the exha...

Page 36: ...OPERATION 235 MM331 3 93 2 18 ...

Page 37: ...ICAL SCHEMATIC 3 24 ELECTRICAL SCHEMATIC AUXILIARY SIDE BRUSH 3 25 BELTS AND CHAINS 3 26 HYDRAULIC PUMP BELT 3 26 TO REPLACE AND ADJUST HYDRAULIC PUMP BELT 3 26 Page VACUUM FAN BELT 3 26 TO REPLACE AND ADJUST VACUUM FAN BELT 3 26 MAIN BRUSH BELT 3 28 TO REPLACE MAIN BRUSH BELT 3 28 FAN BELT 3 28 TO REPLACE AND ADJUST FAN BELT 3 28 TAPER LOCK BUSHINGS 3 30 TO REMOVE TAPER LOCK BUSHING 3 30 TO INSTA...

Page 38: ...MAINTENANCE 235 MM331 3 93 3 2 ...

Page 39: ... clearance See SKIRTS AND SEALS 2 Check the side brush and main brush patterns See BRUSHES 3 Change the engine oil after the first 35 hours of operation 4 Replace hydraulic fluid filter element 5 Torque the rear wheel nuts in a star pattern to 122 to 150 Nm 90 to 110 ft lb See REAR WHEEL 6 Perform all 50 hour interval lubrication and maintenance procedures listed in the MAINTENANCE CHART ...

Page 40: ...ion Procedure Lubricant Points Daily 1 Engine Check oil level EO 1 Drain fuel water trap 1 Empty air filter dust cap 1 4 Brush and rear skirts Check for damage and wear 4 18 Hopper lip skirt Check for damage and wear 1 5 Main brush Check for damage and wear 1 11 Side brush Check for damage and wear 1 50 Hours 5 Main brush Rotate end for end 1 ...

Page 41: ...an belt tension 1 6 Vacuum fan belt Check tension 1 2 Hydraulic pump belt Check tension 1 12 Side brush lever pivot Lubricate SPL 1 14 Parking brake Check adjustment 1 16 Rear wheel support Lubricate SPL 1 bearing 13 Steering linkage Lubricate SPL 2 400 Hours 1 Engine Replace fuel filter element 1 15 Hydraulic fluid reservoir Change hydraulic fluid HYDO 1 7 Hydraulic fluid filter Change filter ele...

Page 42: ...o 25_C Use a straight SAE 30 weight API class CD engine oil when ambient temperatures are above 77_F 25_C If multiviscosity oil is preferred use SAE 10W 30 weight API class CD engine oil for all temperatures The engine oil capacity is 3 2 qt 3 L SIDE BRUSH LEVER PIVOT The side brush lever pivot allows the side brush lever to move freely Lubricate the pivot with Lubriplate EMB grease TENNANT part n...

Page 43: ...on A B C 03501 REAR WHEEL SUPPORT BEARING A Rear Wheel Support B Support Grease Fitting C Rear Steering Link Grease Fitting STEERING LINKAGE The steering linkage controls machine steering A grease fitting is located on each of the two linkage ball joints for lubrication The linkage should be lubricated by applying Lubriplate EMB grease TENNANT part number 01433 1 to the grease fittings after every...

Page 44: ...OIR Hydraulic fluid is stored in the hydraulic fluid reservoir It holds 3 9 gal 14 8 L of hydraulic fluid The reservoir is located under the seat support The fluid level is checked by looking at the dipstick on the breather filler cap with the hopper in the sweeping position The reservoir is full when the fluid level is above the ADD mark on the dipstick A B 03502 HYDRAULIC FLUID RESERVOIR A Reser...

Page 45: ...in the reservoir and the hydraulic fluid filter Then the proper start and break in procedure must be followed to prevent possible damage to the pump Replace the hydraulic fluid filter after the first hour of operation TO START AND BREAK IN HYDRAULIC PUMP outlines the procedure TO START AND BREAK IN HYDRAULIC PUMP 1 Stop the engine set the machine parking brake and block the front tires of the mach...

Page 46: ...ch the propelling pump sends no hydraulic fluid to the propelling motor The machine should not creep when the neutral position is correctly adjusted Adjust the pedal linkages as described in TO ADJUST DIRECTIONAL PEDAL LINKAGE whenever the machine creeps or after replacing the hydraulic propelling pump or pump linkages The pedal linkages should also be adjusted whenever the reverse speed is excess...

Page 47: ...d The backward travel should be restricted so the machine will not travel faster than 3 mph 5 km h in reverse 11 Tighten the directional pedal ball joints and jam nuts LIFT ARM SPEED LIMITER The lift arm speed limiter limits the forward speed the machine can travel when the hopper is raised The speed limiter should be adjusted whenever the pump control linkage is adjusted The machine should travel...

Page 48: ...to search for suspected leaks A B C 00002 HYDRAULIC PINHOLE LEAK A Cardboard B Pinhole Leak C Magnifying Glass If injured by escaping hydraulic fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately FOR SAFETY When Servicing Machine Use Cardboard To Locate Leaking Hydraulic Fluid Under Pressure ...

Page 49: ...MAINTENANCE 3 13 235 MM331 3 94 03460 HYDRAULIC SCHEMATIC ...

Page 50: ...ilure Hydraulic motor failure See HYDRAULIC COMPONENTS TROUBLESHOOTING Hydraulic motor failure Relief valve in control valve sticking Clean or replace relief valve Gear pump failure See HYDRAULIC COMPONENTS TROUBLESHOOTING Hydraulic gear pump failure Hopper will not lift Hydraulic control valve failure See HYDRAULIC COMPONENTS TROUBLESHOOTING Hydraulic control valve failure Hydraulic orifice at li...

Page 51: ...it Hydraulic motor failure Drive link failure Replace drive link Gerotor worn Replace gerotor set Output shaft failure Replace output shaft and bearings Hydraulic gear pump failure Pump leaking Install seal kit Hydraulic gear pump failure Gear set failure Replace gear set Shaft failure Replace gear set Hydraulic piston pump failure Pump leaking Install seal kit Hydraulic piston pump failure Relief...

Page 52: ...il is preferred use SAE 10W 30 weight API class CD engine oil for all temperatures The engine oil capacity is 3 2 qt 3 L A B 03509 DIPSTICK AND FILL CAP A Dipstick B Fill Cap COOLING SYSTEM Maintaining cooling system efficiency is important Engine temperatures must be brought up to and maintained within the satisfactory range for efficient operation However the engine must be kept from overheating...

Page 53: ...in the cap closes the outlet to the overflow pipe of the radiator and thus seals the system Pressure developing within the system raises the boiling point of the coolant and allows higher temperatures without overflow loss from boiling One pressure valve opens at 13 psi 90 kPa allowing steam and water to pass out the overflow pipe into the coolant tank The other pressure valve opens at 17 psi 115 ...

Page 54: ...out of the filter housing A B 03493 REMOVING AIR FILTER ELEMENT A Filter Housing B Filter Element 7 Clean the interior of the air cleaner housing with a damp cloth Clean the element housing sealing surfaces 8 Using an air hose direct dry clean air maximum 30 psi 205 kPa up and down pleats on the inside of the filter Do not rap tap or pound dust out of the element FOR SAFETY When Servicing Machine ...

Page 55: ...tomize and inject proper amounts of fuel into the combustion chamber at the proper times Excess fuel is returned to the fuel tank through an overflow pipe FUEL WATER TRAP FILTER The fuel water trap filter separates water and impurities from the fuel It is located next to the fuel tank The bottom portion of the unit is the water trap The middle portion is the filter element Drain the water trap of ...

Page 56: ...n the fuel lines and fuel components Air in the fuel system will prevent smooth engine operation Prime the fuel system after running out of fuel changing fuel filter elements or repairing a fuel system component TO PRIME FUEL SYSTEM 1 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove ...

Page 57: ...Drain water trap Fuel too thick Change fuel grade Clogged fuel nozzle Clean or replace nozzle Low compression Repair engine Engine overheating Check radiator Engine overheating Check lubricating system Timing wrong Check timing Valve clearance wrong Adjust valves Fuel pressure wrong Adjust pressure Injection pump worn Repair or replace pump Engine stops suddenly Fuel leak Check fuel system Engine ...

Page 58: ...g the cylinder head bolts to ensure proper operation Measure valve clearance with a feeler gauge after aligning each cylinder on the compression top dead center stroke Adjust them with the engine cool to 0 0057 to 0 0073 in 0 14 to 0 18 mm DECOMPRESSION LEVER The decompression lever was available on earlier style engines The lever allows the release of some compression pressure from the cylinders ...

Page 59: ...t the correct level above the plates but do not overfill Never add acid to batteries only water Keep vent plugs firmly in place at all times except when adding water or taking hydrometer readings FOR SAFETY When Servicing Machine Avoid Contact With Battery Acid If when checking battery specific gravity one or more battery cells tests lower than the other battery cells 0 050 or more the cell is dam...

Page 60: ...MAINTENANCE 235 MM331 3 94 3 24 03490 ELECTRICAL SCHEMATIC ...

Page 61: ...MAINTENANCE 3 25 235 MM331 3 94 03490 ELECTRICAL SCHEMATIC AUXILIARY SIDE BRUSH ...

Page 62: ...djustment Bolts D Mounting Bolts 5 Slide the pump assembly backward to remove the belt Position the new pump belt on the sheaves 6 Push the pump forward keeping the sheaves aligned and snug the mounting bolts 7 Check belt tension If it meets specification tighten the bolts If not repeat the steps A 04233 CHECKING BELT TENSION A Hydraulic Pump Belt 8 Replace belt guards 9 Lower the seat support VAC...

Page 63: ... Bolts 5 Slide the pump assembly backward to remove the belts 6 Replace the existing vacuum fan belt with a new belt A B 03499 BELTS A Vacuum Fan Belt B Pump Belt 7 Position the pump belt on the sheaves 8 Push the pump forward keeping the sheaves aligned and snug the mounting bolts 9 Tighten the pump belt as described in TO REPLACE AND ADJUST HYDRAULIC PUMP BELT 10 Turn the turnbuckle to tighten t...

Page 64: ...ition the new belt on the belt sheaves 8 Replace the vacuum fan belt guard 9 Lower the seat support 10 Start the machine and lower the main brush Then raise the brush The brush should stop turning within seconds of being raised If the belt is too tight the brush will continue to turn If the belt is too loose it may jump off the idler or driven sheave Turn the belt stop bolt to adjust belt tension ...

Page 65: ...s 5 Slide the pump assembly backward to remove the belt 6 Loosen the alternator mounting bolts 7 Replace the fan belt 8 Tighten the fan belt to specification A B C 04235 CHECKING BELT TENSION A Engine Fan Belt B Alternator C Mounting Bolt 9 Position the hydraulic pump belts back on the sheaves 10 Push the pump forward keeping the sheaves aligned and snug the mounting bolts 11 Tighten the pump belt...

Page 66: ...dirt 2 Insert bushing into hub be aware of sheave alignment Match hole pattern not threaded holes Each hole will be threaded on one side only 3 Oil set screws Thread them into the half threaded holes 4 Alternately tighten the set screws to 175 in lb 20 Nm 5 Using a block sleeve or drift hammer the end of the bushing Do not hammer bushing directly 6 Repeat steps 4 and 5 until torque wrench reading ...

Page 67: ...top Bolt 5 Check the distance between the floor and the bottom metal edge of the hopper The floor clearance should be 1 in 25 mm across the width of the machine To adjust the hopper floor clearance unlatch and remove the filter cover and adjust the hopper stop bolt B A C 03387 HOPPER STOP BOLT A Hopper B Stop Bolt C Lintel 6 Replace the filter cover and check the hopper cover seal It should be sli...

Page 68: ...ilter daily Inspect and clean or replace the dust filter after every 100 hours of operation To clean the dust filter use one of the following methods D TAPPING Tap the filter gently on a flat surface with the dirty side down Do not damage the edges of the filter element or the filter will not seat properly in the filter frame D AIR Blow compressed air 35 psi 240 kPa maximum through the dust filter...

Page 69: ...he filter and slide the assembly back Remove the dust filter A B D C 03389 DUST FILTER A Dust Filter B Shaker Motor Assembly C Hold Down Screws D Assembly Bolts 4 Inspect and clean or replace the dust filter 5 Position the dust filter in the filter frame with the arrows on the label pointing up 6 Secure the filter with the shaker motor assembly 7 Check the two filter hold down screws They should c...

Page 70: ...ing bolt into the threaded hole on the arm Tighten the bolt until it is tight against the backing plate Push on the brush end of the arm and retighten the bolt Repeat until the arm is loose 6 Grasp the main brush pull it off the brush drive plug and out of the main brush compartment TO INSTALL MAIN BRUSH 1 Push the main brush lever into the UP position 2 Slide the main brush into the main brush co...

Page 71: ...l number 002594 and above A Brush Limiter Nut B Main Brush Lever Slot To decrease the width of the brush pattern move the limiter nut forward and tighten the nut To increase the brush pattern width move the limiter nut back and tighten the nut If the main brush pattern is tapered wider on one side by 0 50 in 15 mm or more than the other side perform the following leveling procedure 00601 TAPERED M...

Page 72: ...ob on the front bumper The side brush should be replaced when the remaining brush bristle measures 2 5 in 65 mm in length TO REMOVE SIDE BRUSH 1 Raise the hopper 2 Engage the hopper support bar WARNING Falling Hopper Engage Hopper Support Bar Read Manual 3 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn O...

Page 73: ... RIGHT SIDE BRUSH SKIRT A Retaining Strip B Brush Skirt 5 Replace the doors 6 Check the skirt clearance REAR SKIRTS The rear skirts seal the brush compartment They are located on the bottom rear of the brush compartment The seals should be inspected for wear or damage daily TO REPLACE AND ADJUST REAR SKIRTS 1 Park the machine on a smooth level surface 2 Stop the engine and set the machine parking ...

Page 74: ...skirt retaining strip and the skirt A B C 03384 HOPPER LIP SKIRT A Hopper B Lip Skirt C Retaining Strip 6 Position the new skirt on the hopper Secure it with the retaining strip 7 Raise the hopper position the hopper support bar in its storage location and lower the hopper DUST SEALS Three seals control hopper dusting They are the top left and right side hopper seals They should be inspected for w...

Page 75: ...Check the seal for damage after every 100 hours of operation TO REPLACE HOPPER DUMP DOOR SEAL 1 Empty the debris hopper 2 Raise the hopper 3 Engage the hopper support bar WARNING Falling Hopper Engage Hopper Support Bar Read Manual 4 Stop the engine and set the machine parking brake FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface Set Parking Brake Turn Off Machine And Remove K...

Page 76: ...r cover Check the seal for damage after every 100 hours of operation A 03387 VACUUM FAN SEAL A Vacuum Fan Seal FILTER COVER SEAL The filter cover seal seals the filter box to the filter cover Check the seal for damage after every 100 hours of operation A B 03375 FILTER COVER SEAL A Filter Cover B Seal ...

Page 77: ...e parking brake clockwise If the knob adjustment is inadequate remove the clevis pin from each brake assembly turn the clevis ends an equal amount reconnect the clevis pins and readjust the parking brake B A 03369 BRAKE ASSEMBLY A Clevis B Brake Rod TIRES The front machine tires are solid The rear tire is pneumatic Proper air pressure is 90 psi 620 kPa They should be inspected for wear after every...

Page 78: ...MAINTENANCE 235 MM331 3 94 3 42 ...

Page 79: ... TORQUE CHART 4 3 METRIC BOLT TORQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 HYDRAULIC FITTING INFORMATION 4 4 HYDRAULIC TAPERED PIPE FITTING NPT TORQUE CHART 4 4 HYDRAULIC TAPERED SEAT FITTING JIC TORQUE CHART 4 4 HYDRAULIC O RING FITTING TORQUE CHART 4 4 ...

Page 80: ...APPENDIX 235 MM331 3 93 4 2 ...

Page 81: ...t lb Nm Torque ft lb Nm M4 2 3 3 4 M5 4 5 6 8 M6 7 9 10 14 M8 18 24 25 34 M10 32 43 47 64 M12 58 79 83 112 M14 94 127 133 180 M16 144 195 196 265 M20 260 352 336 455 M24 470 637 664 900 NOTE Decrease torque by 20 when using a thread lubricant Exceptions to the above chart Main brush drive plug nut 30 ft lb 40 Nm then tighten to next slot Brake unit to hub sockethead screw 9 to 12 ft lb 12 to 16 Nm...

Page 82: ...12 Nm 0 38 0 56 18 20 ft lb 27 Nm 0 50 0 75 16 30 ft lb 41 Nm 0 62 0 88 14 40 ft lb 54 Nm 0 75 1 12 12 70 ft lb 95 Nm 1 0 1 31 12 90 ft lb 122 Nm HYDRAULIC O RING FITTING TORQUE CHART Tube Thread Minimum Maximum O D in Size Torque Torque 0 25 0 44 20 6 ft lb 8 Nm 9 ft lb 12 Nm 0 38 0 56 18 13 ft lb 18 Nm 20 ft lb 27 Nm 10 ft lb 14 Nm 12 ft lb 16 Nm 0 50 0 75 16 20 ft lb 27 Nm 30 ft lb 41 Nm 21 ft ...

Page 83: ...3 Vacuum Fan Assembly 5 24 Fig 14 Main Brush Drive Group 5 26 Fig 15 Main Brush Idler Group 5 28 Fig 16 Side Brush Group 5 30 Fig 17 Hydraulic Lift Cylinder and Filter Group 5 32 Fig 18 Pump Group 5 34 Fig 19 Control Valve and Throttle Group 5 36 Fig 20 Hydraulic Reservoir Group 5 38 Fig 21 Rear Drive Wheel Group 5 39 Fig 22 Hydraulic Hoses Group 5 40 Fig 23 Steering Wheel Group 5 42 Fig 24 Direct...

Page 84: ...STANDARD MODEL PARTS 235 MM331 3 93 5 2 ...

Page 85: ... transit should be filed promptly against the transportation company making the delivery Shipments will be complete unless the packing list or order ack nowledgement indicate items back ordered If parts received are suspected to be incorrect or defective please write wire or phone the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replac...

Page 86: ...etainer Hopper Lip 1 87412 000000 Seal Dump Door 2 87413 000000 Spacer Seal 2 87689 000000 Cord Sponge 1 87688 000000 Wrap Dump Door Seal 1 87687 000000 Retainer Hopper Seal 1 87164 000000 Seal Dump Door Top 1 87165 000000 Retainer Seal 1 87167 000000 Retainer Door Seal 1 34323 000000 Screw Hex Nylon Lock 5 87964 000000 Maintenance Kit Rear Skirt 1 87197 000000 Flap Recirculation 1 87199 000000 Se...

Page 87: ... 000000 Sleeve Vacuum Fan Tube 1 1 2 03561 Fig 2 Replacement Brushes TENNANT Machine Key Part No Serial Number Description Qty 1 87419 000000 Side Brush Polypropylene 1 1 87420 000000 Side Brush Nylon 1 2 87333 000000 Main Brush 24 Single Row Polyester 1 2 87097 000000 Main Brush 8 Double Row Proex and Wire 1 2 87334 000000 Main Brush 8 Double Row Polyester 1 2 87099 000000 Main Brush 8 Double Row...

Page 88: ...STANDARD MODEL PARTS 235 MM331 3 94 5 6 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 18 4 5 4 Fig 3 Main Frame Group ...

Page 89: ... Foam Rubber 1 11 87731 000000 Seal Foam Rubber 1 12 87176 000000 Retainer Lower Seal 1 13 87175 000000 Skirt Lower R H 1 14 87464 000000 Retainer Seal 1 15 87465 000000 Seal Brush Lift Handle 1 16 87211 000000 Skirt Lower L H 1 17 87555 000000 Retainer Lower Skirt 1 18 01760 000000 Nut Nylon Lock 4 19 87189 000000 Door Assembly Brush L H 1 20 87353 000000 Seal Foam Rubber 1 21 87354 000000 Seal F...

Page 90: ...STANDARD MODEL PARTS 235 MM331 3 94 5 8 Main Frame 11 7 1 3 8 9 6 4 2 14 13 12 10 5 15 16 17 Fig 4 Seat and Shrouds Group ...

Page 91: ...roud 1 4 62170 2 000000 Molding Rigid 1 5 43454 000000 Washer Nylon 2 6 87581 000000 Spring Torsion 1 7 87481 000000 Shroud 1 8 87407 000000 Insulation Foam 1 9 87408 000000 Insulation Foam 1 10 29233 000000 Bumper Rubber 3 11 36192 000000 Lanyard Assembly 1 12 87705 000000 Tie Down Cable 5 13 49266 000000 Tie Cable 6 14 46236 000000 Clamp Cable 2 15 87346 000000 Taillight Assembly 2 87948 000000 ...

Page 92: ...STANDARD MODEL PARTS 235 MM331 3 93 5 10 Main Frame 20 15 12 7 5 19 17 16 18 14 13 1 2 3 6 21 22 22 10 9 8 4 11 24 Fig 5 Front Wheel and Brake Group ...

Page 93: ...12 8 87050 000000 Shaft Front Wheel 2 9 87046 000000 Hub Front Wheel 2 10 26315 000000 Pin Roll 2 11 87270 000000 Rod Brake 2 12 13352 000000 Spring Tension 2 13 14595 1 000000 Clevis Adjustable 2 14 14605 000000 Pin Clevis 2 15 87134 000000 Shaft Brake 1 16 51109 000000 Pad 1 17 51562 000000 Sleeve 2 18 51545 000000 Lever Brake 1 19 87248 000000 Arm Extension 2 20 10120 000000 Pin Clevis 1 21 871...

Page 94: ...STANDARD MODEL PARTS 235 MM331 3 93 5 12 7 4 6 5 15 3 2 9 10 12 12 14 Main Frame 11 11 8 1 13 13 Fig 6 Hopper Lift Arms Group ...

Page 95: ...ivot 1 3 87228 000000 Arm Prop 1 4 87045 000000 Bearing Self Aligning 2 5 87433 000000 Spacer 2 6 87148 000000 Spacer 2 7 87146 000000 Pin Pivot 2 8 87147 000000 Ring Retaining 4 9 10632 13 000000 Grommet 1 10 87244 000000 Clip Spring 1 11 87216 000000 Bearing Flange 2 12 41187 000000 Washer Belleville 2 13 52238 000000 Spring Tension 2 14 86646 000000 Screw Hex 2 15 87149 000000 Bearing Journal 1...

Page 96: ...STANDARD MODEL PARTS 235 MM331 3 93 5 14 Hopper Bottom Front Plate 12 13 2 2 1 3 5 4 5 6 9 8 7 10 11 Hopper Back 14 15 Fig 7 Hopper Middle and Cover Group ...

Page 97: ...00 Seal Hopper Cover 1 4 87202 000000 Hopper Middle 1 5 87056 000000 Strike Hopper Cover 2 6 87405 000000 Seal 1 7 87165 000000 Retainer Seal 1 8 87167 000000 Retainer Door Seal 1 9 87164 000000 Seal Dump Door 1 10 87390 000000 Baffle Debris L H 1 11 87166 000000 Baffle Debris R H 1 12 87113 000000 Plate Pivot L H 1 13 87114 000000 Plate Pivot R H 1 14 34323 000000 Screw Nylon Hex 5 15 87958 00000...

Page 98: ...STANDARD MODEL PARTS 235 MM331 3 93 5 16 6 2 3 2 1 Hopper Middle 9 8 7 4 5 4 11 10 10 12 Fig 8 Hopper Bottom Group ...

Page 99: ...ttom 1 2 87103 000000 Angle Support 2 3 87201 000000 Hopper Bottom 1 4 87406 000000 Angle Bottom Support 2 5 87208 000000 Plate Front 1 6 87461 000000 Angle Stiffener 1 7 87061 000000 Lip Rear 1 8 87060 000000 Retainer Lip 1 9 87117 000000 Bumper Front 1 10 87958 000000 Washer Nylon 4 11 87969 000000 Deflector Hopper R H 1 12 87979 000000 Deflector Hopper L H 1 ...

Page 100: ...ANT Machine Key Part No Serial Number Description Qty 1 87460 000000 Mount Headlight 2 2 87430 000000 Lamp 2 3 87739 000000 Guard Headlight 2 4 87337 000000 Latch Door 2 5 87621 000000 Door Access 1 6 87338 000000 Seal Access Door 1 7 26395 2 000000 Clamp Cable 2 8 10632 11 000000 Grommet Rubber 1 9 10632 15 000000 Grommet Rubber 1 ...

Page 101: ...1 3 40678 000000 Clamp Cable 2 4 87209 000000 001391 Bracket Shaker Mount 2 4 87985 001392 Bracket Shaker Mount 2 5 51322 000000 Isolator Vibration 4 6 87306 000000 Weight Eccentric 1 7 87286 000000 Screw Hex 2 8 20634 000000 Screw Nylon Set 2 9 87546 000000 Thermostat 1 10 87550 000000 001391 Filter Assembly 1 10 87341 001392 Filter Assembly 1 11 87084 000000 Plate Mount 2 12 87967 000000 Strip S...

Page 102: ...STANDARD MODEL PARTS 235 MM331 3 93 5 20 Hopper Middle 3 10 13 12 17 15 12 8 7 6 14 4 5 1 2 2 1 9 16 11 Fig 11 Hopper Dump Door and Actuator Group ...

Page 103: ...Bearing Journal 2 5 87104 000000 Bushing Door Pivot 2 6 87689 000000 Cord Sponge 1 7 87688 000000 Seal Wrap Dump Door 1 8 87687 000000 Retainer Hopper Seal 1 9 87108 000000 Back Hopper 1 10 63147 000000 Pin Clevis 1 11 23524 1 000000 Ring Retaining 2 12 23524 000000 Ring Retaining 2 13 65577 000000 Spring Gas 1 14 87120 000000 Mount Dump Door Actuator 1 15 87152 000000 Pin Actuator 1 16 87693 0000...

Page 104: ...STANDARD MODEL PARTS 235 MM331 3 93 5 22 Fan Housing 5 7 6 4 3 2 1 1 10 8 Main Frame 12 11 13 9 14 Fig 12 Vacuum Fan Control Group ...

Page 105: ...000 Duct Vacuum 1 3 49300 000000 Damper1 4 87983 000000 Seal Damper 1 5 87265 000000 Tube Vacuum Fan 1 6 46140 000000 Plate Damper 1 7 47069 000000 Sleeve 1 8 87580 000000 Rod Damper 1 9 09087 000000 Spring Tension 2 10 87573 000000 Lever Vacuum Fan 1 11 87707 000000 Boot Solenoid 1 12 87585 000000 Solenoid Assembly 1 13 44078 000000 Switch 1 14 87280 000000 Bracket Shaker Switch 1 ...

Page 106: ...STANDARD MODEL PARTS 235 MM331 3 93 5 24 Main Frame 10 11 9 8 7 6 5 4 13 12 2 1 14 15 3 Vacuum Duct Fig 13 Vacuum Fan Assembly ...

Page 107: ...and Decal Assembly 1 4 10362 000000 Spacer 1 5 00960 000000 Key Square 1 6 16934 000000 Shaft Bearing and Flange Assembly 1 7 00500 4 000000 Key Woodruff 1 8 87620 000000 Arm Vacuum Fan 1 9 87630 000000 Sheave Fan 1 10 39328 000000 Screw Set 2 11 25494 000000 Turnbuckle 1 12 06279 000000 Pin Clevis 1 13 87860 000000 Bracket Vacuum Fan 1 14 87832 000000 Deflector Vacuum Fan 1 15 87299 000000 Nut Fl...

Page 108: ...STANDARD MODEL PARTS 235 MM331 3 93 5 26 Main Frame 1 2 3 5 27 28 4 6 7 9 10 11 15 14 12 13 16 Main Brush Tube 8 23 24 22 21 18 17 20 26 25 6 7 19 29 Fig 14 Main Brush Drive Group ...

Page 109: ... Arm 1 11 87027 000000 001437 Sheave Mounting Shaft Replaced by 87267 1 12 49495 000000 Sheave 1 13 23225 000000 001437 Ring Retaining 1 14 01844 000000 Bearing Ball 1 15 23224 000000 Ring Retaining 1 16 49439 000000 Sheave 1 17 01866 000000 Pin Roll 1 18 82842 000000 Screw Nylon Hex 1 19 02356 000000 Pulley Idler 1 20 87474 000000 V Belt 1 21 33123 000000 Screw Shoulder 1 22 09370 000000 Pin Clev...

Page 110: ...STANDARD MODEL PARTS 235 MM331 3 93 5 28 Main Frame 2 1 4 5 3 6 17 16 5 4 15 14 13 12 11 10 9 8 7 Fig 15 Main Brush Idler Group ...

Page 111: ... 000000 Ring Retaining 2 5 13534 000000 Bearing Ball 2 6 87078 000000 Washer Brush Arm 1 7 87080 000000 Bearing 1 8 87088 000000 Bracket Bearing Housing 1 9 87215 000000 Housing Bearing 1 10 87082 000000 Tube Main Brush 1 11 39527 000000 Nut Slotted 1 12 39350 000000 Washer 1 13 87631 000000 Plug Brush Drive 1 14 00928 000000 Key Square 1 15 87041 000000 Shaft Idler 1 16 87368 000000 Flange Debris...

Page 112: ...STANDARD MODEL PARTS 235 MM331 3 93 5 30 26 25 27 23 22 21 20 Side Brush 16 19 17 10 Front Bumper 13 15 14 12 11 9 8 7 6 5 3 2 1 24 Main Frame and Lift Arms 4 18 6 7 28 Fig 16 Side Brush Group ...

Page 113: ...Cable 1 12 04733 000000 Pin Clevis 1 13 87293 000000 Block Threaded 1 14 58670 000000 Screw Nylon Hex 1 15 87297 000000 Cable Brush Adjustment 1 16 87172 000000 Cable Side Brush 1 17 87170 000000 Channel Side Brush Mounting 1 18 87242 000000 Spring 1 19 87221 000000 Bracket Motor Mounting 1 20 41185 000000 Washer Belleville 1 21 41178 000000 Washer 1 22 87418 000000 Mount 1 23 87439 000000 Deflect...

Page 114: ...STANDARD MODEL PARTS 235 MM331 3 94 5 32 3 6 5 1 5 6 4 2 12 13 7 8 11 9 10 14 15 Fig 17 Hydraulic Lift Cylinder and Filter Group ...

Page 115: ...0 Fitting Straight 2 6 55686 000000 Fitting Straight 2 7 82802 000000 Fitting Cross 1 8 87414 000000 Fitting Straight 1 9 47638 000000 Fitting Elbow 1 10 16455 000000 Fitting Restrictor 1 11 87055 000000 002748 Cylinder Hydraulic See Hydraulic Components 1 11 48575 002749 003295 Cylinder Hydraulic See Hydraulic Components 1 11 65223 003296 Cylinder Hydraulic See Hydraulic Components 1 12 87079 000...

Page 116: ...STANDARD MODEL PARTS 235 MM331 3 93 5 34 22 23 21 21 1 28 27 26 25 19 20 2 12 16 14 13 9 5 8 11 10 17 29 32 31 30 15 Main Frame 24 18 3 4 6 7 V Belt 33 Fig 18 Pump Group ...

Page 117: ...ting 1 14 87512 000000 Sheave Pump 1 15 39330 000000 Screw Set 2 16 87543 000000 V Belt 1 17 87370 000000 Mount Pump See Hydraulic Components 1 18 87365 000000 Tube Spacer 2 19 87362 000000 Block Stop 1 20 02218 000000 Screw Full Thread Hex 1 21 87351 000000 Arm Pintle Centering 2 22 87222 000000 Spring Extension 2 23 87360 000000 Arm Pintle 1 24 26103 000000 Pin Roll 1 25 57984 000000 Fitting Str...

Page 118: ...STANDARD MODEL PARTS 235 MM331 3 93 5 36 3 2 10 11 13 14 14 9 6 7 5 4 8 12 4 4 Control Panel 1 Fig 19 Control Valve and Throttle Group ...

Page 119: ...242 000000 Swivel 1 4 43454 000000 Washer Nylon 7 5 87818 000000 Seal Cable 1 6 87811 000000 Bracket Cable Guide 1 7 87779 000000 Cable Assembly Throttle 1 8 87816 000000 Spring Tension 1 9 55686 000000 Fitting Straight 2 10 87375 000000 Lever Hydraulic Valve 1 11 87376 000000 Arm Extension 1 12 14605 000000 Pin Clevis 1 13 87409 000000 Valve Hydraulic See Hyd Components 1 14 57984 000000 Fitting ...

Page 120: ...Qty 1 87392 000000 Reservoir Assembly 1 2 31559 000000 Breather Filler 1 3 61288 000000 Gasket Hyd Tank Breather 2 4 25121 000000 Breather Hyd Cap 1 5 70006 000000 Gasket Cap 1 6 40362 000000 Fitting Plug 1 7 87484 000000 Strap Tank 2 8 82784 000000 Strainer Hydraulic 1 9 47508 000000 Fitting Straight 1 10 02545 000000 Fitting Straight 1 11 13773 000000 Sleeve Nylon 1 ...

Page 121: ...000 Fitting Grease 1 5 58842 000000 Plate Hose Support 1 6 87676 000000 Sleeve Hydraulic 1 7 14242 000000 Nut Slotted Hex 1 8 87458 000000 Pin Pivot 1 9 56692 000000 Fitting Straight 2 10 77098 000000 Fitting Elbow 1 11 87417 000000 Motor Hydraulic See Hydraulic Components 1 12 82239 000000 Hub and Stud Assembly 1 13 32126 000000 Stud Wheel 5 14 87421 000000 Tire and Wheel Assembly 1 15 87411 0000...

Page 122: ... PARTS 235 MM331 3 93 5 40 Accessory Pump Propelling Pump Control Valve Propelling Motor Hydraulic Reservoir Hydraulic Filter Hopper Lift Cylinder Side Brush Motor 5 9 8 4 2 3 6 7 4 10 1 Fig 22 Hydraulic Hoses Group ...

Page 123: ...ion Qty 1 82816 000000 Hose Hydraulic 1 2 87652 000000 Hose Hydraulic 1 3 87651 000000 Hose Hydraulic 1 4 34358 000000 Hose Hydraulic 2 5 57965 000000 Hose Hydraulic 1 6 87672 000000 Hose Hydraulic 1 7 82809 000000 Hose Hydraulic 1 8 87680 000000 Hose Hydraulic 1 9 87678 000000 Hose Hydraulic 1 10 57219 000000 Hose Hydraulic 2 ...

Page 124: ...STANDARD MODEL PARTS 235 MM331 3 93 5 42 1 3 4 6 Main Frame 13 2 8 9 7 12 11 10 11 5 14 Fig 23 Steering Wheel Group ...

Page 125: ...embly Steering 1 3 87488 000000 Wheel Steering 1 4 87753 000000 Bracket Steering Column 1 5 87752 000000 Seal Rubber 1 6 87257 000000 Spacer Horn 1 7 51449 000000 Bearing Flange 2 8 48050 000000 Bearing and Collar 1 9 44078 000000 Switch 1 10 87109 000000 Link Drag 1 11 07259 000000 Fitting Grease 2 12 87820 000000 Arm Pitman 1 13 14138A 000000 Horn 12 V 1 14 87762 000000 Floormat 1 ...

Page 126: ...ENNANT Machine Key Part No Serial Number Description Qty 1 87254 000000 Cover Bellcrank 1 2 42240 000000 Pedal Foot 1 3 87881 000000 Arm Pedal 1 4 06474A 000000 Pin Clevis 1 5 14506 000000 Ball Joint 4 6 87155 000000 Rod Control 1 7 87198 000000 Bellcrank 1 8 87131 000000 Rod Control 1 9 82839 000000 Pad Tread 1 ...

Page 127: ...imiter Group TENNANT Machine Key Part No Serial Number Description Qty 1 87803 000000 Bracket Pivot Pin 1 2 87491 000000 Link Upper 1 3 45127 000000 Ring Retaining 2 4 87804 000000 Link Lower 1 5 87798 000000 Bracket Cam Mounting 1 6 87797 000000 Cam Speed Limiter 1 7 29584 000000 Pin Clevis 1 ...

Page 128: ... 94 5 46 23 2 3 24 25 8 7 6 4 1 29 12 21 13 14 15 5 20 18 16 17 26 27 28 22 19 11 Engine V Belt Main Frame 36 30 31 Part of Coolant Tank 32 33 34 40 35 38 41 42 39 9 10 37 43 45 46 47 48 49 45 44 Main Frame Lintel Fig 26 Engine Group ...

Page 129: ... 2 20 87532 000000 Pipe Exhaust 1 21 87813 000000 Switch Assembly Temperature 1 22 68106 000000 Tab Terminal 1 23 87497 000000 Bracket Alternator 1 24 54914 000000 Sheave 1 25 58536 000000 Alternator 1 26 08232 1 000000 Sleeve 1 27 51706 1 000000 Sleeve 1 28 87531 000000 Screw Hex M8 1 29 40678 1 000000 Clamp Cable 2 30 59118 7 000000 Molding Rigid 1 31 16931 000000 Screw Hex M8 2 32 87972 002277 ...

Page 130: ...STANDARD MODEL PARTS 235 MM331 3 93 5 48 1 2 8 17 14 15 16 Engine Main Frame 2 5 6 5 7 2 2 13 3 4 12 17 11 10 9 2 18 19 21 20 22 24 26 25 23 Fig 27 Fuel Tank and Line Group ...

Page 131: ...itting Elbow 1 10 17414 000000 Fitting Straight 1 11 82682 000000 Filter Fuel 1 82692 000000 Element Fuel Filter 1 12 02247 000000 Fitting Plug 1 13 87737 000000 Hose 1 14 75400 000000 Fitting Straight 1 15 08876 000000 001266 Cock Replacement Kit 1 16 69736 000000 001266 Fitting Straight 1 17 08228 000000 Fitting Elbow 2 18 57792 000000 Spring Tension 1 19 87223 000000 Sleeve 1 20 48144 001267 Fi...

Page 132: ...STANDARD MODEL PARTS 235 MM331 3 93 5 50 4 3 2 5 14 15 20 7 1 Main Frame 6 9 8 10 11 12 18 16 17 19 18 13 17 21 Fig 28 Control Panel Group ...

Page 133: ...8 1 000000 Clamp Cable 2 8 87537 000000 Indicator Glow Plug 1 9 87536 000000 Switch Ignition 1 87866 000000 Key Set 1 10 65561 000000 Switch Rocker SPST 1 11 65556 000000 Switch Rocker DPDT 1 12 57807 000000 Seal Rocker Switch 2 13 64141 000000 Light Assembly Panel 3 14 87638 000000 Label Control Panel 1 15 87369 000000 Stop Seat Support 1 16 57751 000000 Boot Circuit Breaker 6 17 57164 000000 Cir...

Page 134: ...STANDARD MODEL PARTS 235 MM331 3 94 5 52 4 2 3 1 Fig 29 Wire Harness Group ...

Page 135: ...ess Group TENNANT Machine Key Part No Serial Number Description Qty 1 87347 000000 Wire Harness Main 1 2 70000 000000 003280 Wire Harness Replacement Kit Engine 1 2 61406 003281 Wire Harness Engine 1 3 87552 000000 Wire Harness Hopper 1 4 87650 000000 Wire Harness Taillights 1 ...

Page 136: ...s Group TENNANT Machine Key Part No Serial Number Description Qty 1 87640 000000 Label Kit Information and Hazard 1 2 87639 000000 Label Kit Operation 1 3 08885 000000 Label Warning Emissions 1 4 87535 000000 Label Lintel 235D 1 87956 000000 Label Replacement Kit Diesel 1 ...

Page 137: ...Guard 6 6 Fig 4 Revolving Light Kit Shroud 6 7 Fig 5 Demo Kit 6 8 Fig 6 Foam Filled Tire Kit 6 8 Fig 7 Adjustable Seat Kit 6 9 Fig 8 Oil Drain Kit 6 10 Fig 9 Auxiliary Side Brush Electrical Group 6 11 Fig 10 Auxiliary Side Brush Group 6 12 Fig 11 Auxiliary Side Brush Hydraulic Hose Group 6 14 NOTE Section 6 Options lists repair parts of the available options ...

Page 138: ...OPTIONS 235 MM331 3 93 6 2 ...

Page 139: ...t should be filed promptly against the transportation company making the delivery Shipments will be complete unless the packing list or order ack nowledgement indicate items back ordered If parts received are suspected to be incorrect or defective please write wire or phone the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replacement s...

Page 140: ...erial Number Description Qty 87655 000000 Cab Kit Soft Side 1 1 87657 000000 Cab Soft Side 1 2 87697 000000 Windshield 1 3 87698 000000 Channel Side 2 4 87701 000000 Channel Bottom 1 5 87694 000000 Snap Male 29 6 87695 000000 Snap Male 4 NOTE To Identify parts shown but not listed here see Section 5 Standard Model Parts ...

Page 141: ...ne Key Part No Serial Number Description Qty 87829 000000 Guard Kit Overhead 1 1 87450 000000 Guard Overhead 1 2 87742 000000 Molding Rigid 2 3 62595 21 000000 Molding Rigid 1 4 36328 000000 Washer Belleville 2 NOTE To Identify parts shown but not listed here see Section 5 Standard Model Parts ...

Page 142: ...Light Revolving Amber 1 44681 1 000000 Lens Amber 1 45779 000000 Bulb 1 2 10632 12 000000 Grommet 1 3 87649 000000 Wire Harness Overhead Guard 1 4 87673 000000 Duct Vinyl 1 5 49266 000000 Tie Cable 2 6 55264 000000 Switch Toggle 1 7 87174 000000 Label Hazard Light 1 44681 000000 Lens Revolving Light Red 1 44681 2 000000 Lens Revolving Light Blue 1 NOTE To Identify parts shown but not listed here s...

Page 143: ...r 1 44681 1 000000 Lens Amber 1 45779 000000 Bulb 1 2 10127 000000 Grommet 1 3 87649 000000 Wire Harness Shroud 1 4 26395 2 000000 Clamp Cable 1 5 49266 000000 Tie Cable 5 6 55264 000000 Switch Toggle 1 7 87174 000000 Label Hazard Light 1 8 55248 000000 Mount Cable Tie 1 44681 000000 Lens Revolving Light Red 1 44681 2 000000 Lens Revolving Light Blue 1 NOTE To Identify parts shown but not listed h...

Page 144: ...001045 Bracket Replacement Kit Rear set of 2 1 2 45079 000000 Bracket Tie Down 2 3 45079 001046 Bracket Tie Down 2 4 87462 000000 Knob 3 1 03581 Fig 6 Foam Filled Tire Kit TENNANT Machine Key Part No Serial Number Description Qty 1 87432 000000 Tire and Wheel Assembly Foam Filled 1 NOTE To Identify parts shown but not listed here see Section 5 Standard Model Parts ...

Page 145: ...djustable Seat Kit TENNANT Machine Key Part No Serial Number Description Qty 48685 000000 Adjustable Seat Kit 1 1 66099 000000 Plate Seat Support 1 2 52615 000000 Spacer Seat Adjuster 4 3 51459 000000 Adjuster Seat 1 4 51458 000000 Adjuster Assembly Seat 1 ...

Page 146: ...3 4 1 06917 Fig 8 Oil Drain Kit TENNANT Machine Key Part No Serial Number Description Qty 48571 000000 Oil Drain Kit 1 1 97890 000000 Hose 1 2 60453 000000 Washer Brass 2 3 48572 000000 Fitting Bandjo 1 4 97891 000000 Fitting Plug 1 ...

Page 147: ...rush Electrical Group TENNANT Machine Key Part No Serial Number Description Qty 1 35304 000000 Label Brush Control 1 2 65560 000000 Switch Rocker DPDT 2 3 57807 000000 Cover Rocker Switch Seal 2 4 27920 000000 Breaker Circuit 5A 1 5 57751 000000 Boot Circuit Breaker 1 ...

Page 148: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 41 20 21 22 22 23 23 24 25 26 28 29 30 31 32 34 35 36 37 38 39 40 40 33 33 27 27 4 4 From Control Valve To Standard Side Brush From Back of Hopper From Back of Hopper Fig 10 Auxiliary Side Brush Group ...

Page 149: ...vis 1 18 48581 000000 Cable 1 19 28804 000000 Motor Hydraulic 1 20 06474A 000000 Pin Clevis 1 21 48584 000000 Bracket Motor 1 22 58494 000000 Stud Ball 2 23 64595 000000 Clip Spring 2 24 31182 000000 Spring Gas 1 25 57984 000000 Fitting Straight 2 26 87677 000000 Sleeve Nylon 1 27 34413 000000 Coupling Male 2 28 49266 000000 Tie Cable 6 29 87439 000000 Deflecter 1 30 87418 000000 Hub Side Brush 1 ...

Page 150: ...6852 Fig 11 Auxiliary Side Brush Hydraulic Hose Group TENNANT Machine Key Part No Serial Number Description Qty 1 57967 000000 Hose Hydraulic 1 2 48617 000000 Hose Hydraulic 1 3 57947 000000 Hose Hydraulic 1 4 19634 000000 Hose Hydraulic 1 ...

Page 151: ...akdown 87409 7 6 Fig 4 Hydraulic Pump Breakdown 87734 7 7 Fig 5 Hydraulic Lift Cylinder Breakdown 87055 7 8 Fig 6 Hydraulic Lift Cylinder Breakdown 48575 7 9 Fig 7 Hydraulic Lift Cylinder Breakdown 65223 7 10 Fig 8 Hydraulic Pump Breakdown 87451 7 11 Fig 9 Hydraulic Motor Breakdown 28804 7 12 NOTE Section 7 Hydraulic Components lists the repair parts for each of the repairable hydraulic components...

Page 152: ...HYDRAULIC COMPONENTS 235 MM331 3 93 7 2 ...

Page 153: ... transit should be filed promptly against the transportation company making the delivery Shipments will be complete unless the packing list or order ack nowledgement indicate items back ordered If parts received are suspected to be incorrect or defective please write wire or phone the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replac...

Page 154: ...er Description Qty 87417 000000 Motor Hydraulic 1 1 02643 000000 Seal Kit 1 2 02644 000000 Shaft And Bearing Kit 1 3 87784 000000 Drive 1 4 87785 000000 Geroler 1 5 57370 000000 Valve Drive 1 6 02646 000000 Valve Plate 1 7 02647 000000 Valve 1 8 57373 000000 Balance Ring 1 9 57374 000000 Pin 2 10 57375 000000 Spring 2 11 38315 000000 Key 1 12 38490 000000 Nut 1 ...

Page 155: ...e Key Part No Serial Number Description Qty 87475 000000 Motor Hydraulic Replaced by 28804 1 1 34174 000000 Flange Mounting 1 2 47649 000000 Seal Kit 1 3 87662 000000 Shaft Output 1 4 34176 000000 Drive 1 5 87663 000000 Geroter 1 6 16695 000000 Race Thrust 1 7 45628 000000 Bearing Thrust 1 8 00500 15 000000 Key Woodruff 1 ...

Page 156: ...3 7 6 3 2 1 03480 Fig 3 Hydraulic Valve Breakdown 87409 TENNANT Manufacture Key Part No Serial Number Description Qty 87409 000000 Valve Hydraulic 1 1 01666 000000 Seal Kit 1 2 87754 000000 Relief Valve Kit 1 3 01669 000000 Detent Kit 1 ...

Page 157: ... Key Part No Serial Number Description Qty 87734 000000 Pump Hydraulic 1 1 87266 000000 Relief Valve Kit 2 2 33296 000000 Valve Plate Kit 1 3 33298 000000 Saddle Kit 1 4 33299 000000 Control Kit 1 5 33303 000000 Rotating Group Kit 1 6 33304 000000 Shaft And Bearing Kit 1 7 33305 000000 Seal Kit 1 8 00912 000000 Key Square 1 ...

Page 158: ...08680 Fig 5 Hydraulic Lift Cylinder Breakdown 87055 TENNANT Manufacture Key Part No Serial Number Description Qty 87055 000000 Cylinder Hydraulic Replaced by 48575 1 1 87744 000000 Seal Kit 1 2 87850 000000 Pin Clevis 1 3 87851 000000 Pin Hair Cotter 1 ...

Page 159: ... 3 1 1 1 08685 Fig 6 Hydraulic Lift Cylinder Breakdown 48575 TENNANT Manufacture Key Part No Serial Number Description Qty 48575 000000 Cylinder Hydraulic 1 1 48577 000000 Seal Kit 1 2 87850 000000 Pin Clevis 1 3 87851 000000 Pin Hair Cotter 1 ...

Page 160: ... 3 1 1 1 09727 Fig 7 Hydraulic Lift Cylinder Breakdown 65223 TENNANT Manufacture Key Part No Serial Number Description Qty 65223 000000 Cylinder Hydraulic 1 1 48577 000000 Seal Kit 1 2 87850 000000 Pin Clevis 1 3 87851 000000 Pin Hair Cotter 1 ...

Page 161: ...7 11 235 MM331 3 94 2 1 2 03672 Fig 8 Hydraulic Pump Breakdown 87451 TENNANT Manufacture Key Part No Serial Number Description Qty 1 87451 000000 Pump Hydraulic Gear 1 2 00500 4 000000 Key Woodruff 2 87156 000000 Seal Kit 1 ...

Page 162: ...r Breakdown 28804 TENNANT Manufacture Key Part No Serial Number Description Qty 28804 000000 Motor Hydraulic 1 1 31354 000000 Flange Mounting 1 2 28835 000000 Seal Kit 1 3 87662 000000 Shaft Output 1 4 34176 000000 Drive 1 5 50186 000000 Geroter Set 1 6 00500 15 000000 Key Woodruff 1 ...

Page 163: ... 5 Breather Group 8 10 Fig 6 Air Cleaner and Manifolds Group 8 12 Fig 7 Valve Rocker Arm Group 8 14 Fig 8 Head Cover Group 8 15 Fig 9 Camshaft Group 8 16 Fig 10 Piston Crankshaft Group 8 18 Fig 11 Flywheel Group 8 20 Fig 12 Injection Pump Group 8 21 Fig 13 Governor Group 8 22 Fig 14 Radiator Group 8 24 NOTE Section 8 Engine Parts Diesel lists the repair parts for the diesel engine TENNANT Part No ...

Page 164: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 2 ...

Page 165: ...transit should be filed promptly against the transportation company making the delivery Shipments will be complete unless the packing list or order ack nowledgement indicate items back ordered If parts received are suspected to be incorrect or defective please write wire or phone the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replace...

Page 166: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29 30 26 24 25 5 Fig 1 Crankcase Group ...

Page 167: ...ng 1 14 15261 7391 0 000000 Cover Water 1 15 40409 01023 50618 000000 Bolt 2 16 15271 0576 0 000000 Pipe Breather Inlet 1 17 51342 15901 0231 0 000000 Liner Cylinder 2 18 12925 15272 0161 0 000000 Oil Pan 1 19 12924 15271 0162 0 000000 Gasket Oil Pan 1 20 01053 50655 000000 Bolt 8 21 39065 04512 60060 000000 Washer Spring 8 22 15261 3375 0 000000 Plug 1 23 15109 3366 0 000000 Gasket 1 24 15271 047...

Page 168: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 6 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 13 13 7 13 29 Fig 2 Gear Case Group ...

Page 169: ...053 50635 000000 Bolt 2 13 39065 04512 60060 000000 Washer Spring 12 14 15271 0428 0 000000 Cap 1 15 15271 0429 0 000000 Gasket Cap 1 16 01518 50614 000000 Stud 2 17 39121 02056 50060 000000 Nut 2 18 15272 4255 0 000000 Clamp Pipe 1 19 01053 50612 000000 Bolt 1 20 12918 15271 3508 0 000000 Rotor Assembly 1 21 12917 15271 3513 0 000000 Cover Oil Pump 1 22 15271 3516 0 000000 O Ring 1 23 01053 50618...

Page 170: ...1 0 000000 Plug 2 7 50998 15261 1354 0 000000 Guide Inlet Valve 2 8 50999 15261 1356 0 000000 Guide Exhaust Valve 2 9 15271 0337 0 000000 Cover 1 10 51286 15271 0338 0 000000 Gasket Cover 1 11 40409 01023 50618 000000 Bolt 3 12 39065 04512 60060 000000 Washer Spring 1 13 01513 50620 000000 Stud 1 14 39121 02056 50060 000000 Nut 1 15 19215 0345 0 000000 Bolt Cylinder Head 8 16 19215 0341 2 000000 S...

Page 171: ... 000000 Bolt Bearing Case 4 3 50995 15261 0457 0 000000 Washer Bearing Case 4 4 15271 0436 0 000000 Gasket Bearing Case 1 5 01023 50625 000000 Bolt 17 6 19215 0481 0 000000 Cover Bearing Case 1 7 87926 15271 0482 0 000000 Gasket Bearing Case Cover 1 8 87927 19215 0446 0 000000 Seal Oil 1 9 12789 15274 0404 0 000000 Bearing Assembly Main 1 10 15261 0456 0 000000 Bolt Bearing Case 1 11 50996 15261 0...

Page 172: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 32 33 34 29 31 30 21 18 Fig 5 Breather Group ...

Page 173: ...0 000000 Pipe Joint 1 13 51284 15261 3607 0 000000 Valve Relief 1 14 04810 00150 000000 O Ring 1 15 39161 15221 3314 0 000000 Plug Oil Filter 1 16 39162 04811 50300 000000 O Ring 1 17 15271 5414 0 000000 Support 1 18 15271 5415 0 000000 Gasket Support 1 19 01518 50614 000000 Stud 4 20 39121 02056 50060 000000 Nut 4 21 39065 04512 60060 000000 Washer Spring 6 22 15271 9103 0 000000 Bolt 2 23 15272 ...

Page 174: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 26 Fig 6 Air Cleaner and Manifolds Group ...

Page 175: ... 0 000000 Band Pipe 1 16 39094 01123 60816 000000 Bolt 2 17 15272 1157 0 000000 Stay Air Cleaner 1 18 01153 50818 000000 Bolt 2 19 39097 04512 60080 000000 Washer Spring 2 20 15271 1176 0 000000 Manifold Inlet 1 21 12914 15261 1182 0 000000 Gasket Inlet Manifold 1 22 12913 15261 1183 0 000000 Gasket Inlet Manifold 1 23 01513 50620 000000 Stud 1 24 01513 50650 000000 Stud 1 25 41973 01023 50616 000...

Page 176: ...e Spring 8 6 50997 15261 1315 0 000000 Seal Valve Stem 4 7 15261 1328 0 000000 Cap Valve 4 8 12897 15901 1405 0 000000 Shaft Assembly Rocker Arm 1 9 03410 00606 000000 Screw 2 10 15261 1435 0 000000 Bracket Rocker Arm 2 11 15261 1441 0 000000 Stud 2 12 15261 9201 0 000000 Nut 2 13 15261 9401 0 000000 Washer Plain 2 14 15261 1442 0 000000 Screw Set 1 15 15261 1443 0 000000 Washer 8 16 15261 1431 0 ...

Page 177: ...over 2 5 15261 1463 0 000000 Gasket Nut 2 6 15261 6663 0 000000 Cover Decompression Hole 2 7 15261 6664 0 000000 Gasket 2 8 39160 01053 50614 000000 Bolt 4 9 15951 6604 0 000000 Shaft Decompression 1 10 15261 6635 0 000000 Bolt Decompression 2 11 02056 50050 000000 Nut 2 12 04811 00080 000000 O Ring 1 13 15261 6619 0 000000 Holder Decompression Wire 1 14 01053 50612 000000 Bolt 2 15 39065 04512 60...

Page 178: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 16 1 2 3 4 5 6 7 8 9 11 13 14 15 16 17 18 19 20 21 22 11 10 12 Fig 9 Camshaft Group ...

Page 179: ...olt 2 9 39097 04512 60080 000000 Washer Spring 2 10 15271 2401 0 000000 Gear Assembly Idle 1 11 15261 2428 0 000000 Brush Idle Gear Std 2 11 51282 15261 2498 0 000000 Brush Idle Gear 0 3 Undersize 2 12 15261 2436 0 000000 Collar Idle Gear 1 13 15261 2437 0 000000 Collar Idle Gear 1 14 15261 2432 0 000000 Cir Clip External 1 15 15271 2425 0 000000 Shaft Idle Gear 1 16 01123 50820 000000 Bolt 3 17 1...

Page 180: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4 22 22 21 Fig 10 Piston Crankshaft Group ...

Page 181: ... 12 05712 00515 000000 Key Feather 2 13 15271 2325 0 000000 Collar Crankshaft 1 14 15271 2625 0 000000 Balancer 1 15 15261 2336 0 000000 Nut Crankshaft 1 16 15261 2338 2 000000 Washer Crankshaft 1 17 51387 19215 2328 0 000000 Sleeve Crankshaft 1 18 51019 15261 2347 0 000000 Bearing Crankshaft Std 1 18 51275 15261 2391 0 000000 Bearing Crankshaft 0 2 Undersize 1 18 12788 15261 2392 0 000000 Bearing...

Page 182: ...000 Nut Flywheel 1 5 15271 2337 0 000000 Washer Flywheel 1 6 15271 0462 0 000000 Plate Rear End 1 7 01153 50818 000000 Bolt 4 8 39097 04512 60080 000000 Washer Spring 4 9 30056 15271 2531 0 000000 Cover Flywheel 1 10 15271 9102 0 000000 Bolt 2 11 15271 9101 0 000000 Bolt 6 12 39065 04512 60060 000000 Washer Spring 8 13 87935 15271 6301 0 000000 Starter 1 14 87936 15271 6358 0 000000 Shim 1 15 0115...

Page 183: ...n 1 7 12799 15271 5372 0 000000 Pipe Injection 1 8 39506 15121 5385 0 000000 Clamp Pipe 1 9 39507 15121 5386 0 000000 Clamp Pipe 1 10 39508 03024 50520 000000 Screw With Washer 1 11 87938 000000 Glow Plug Set 1 11 87939 15261 6551 0 000000 Glow Plug 2 12 15261 6556 0 000000 Cord Glow Plug 1 13 87940 15231 3901 0 000000 Switch Oil 1 14 39784 14111 4241 0 000000 Joint Fuel Pipe 1 15 51288 15271 5101...

Page 184: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Fig 13 Governor Group ...

Page 185: ...0080 000000 Washer Spring 1 9 15271 0426 0 000000 Plug 1 10 04724 00120 000000 Gasket 1 11 15271 5715 0 000000 Lever Speed Control 1 12 15271 5723 0 000000 Shaft Lever 1 13 40405 04811 10070 000000 O Ring 1 14 15261 9501 0 000000 Key Feather 1 15 15271 5738 0 000000 Plate Friction 1 16 40233 02112 50080 000000 Nut 2 17 15271 5746 0 000000 Stopper Release 1 18 40409 01023 50618 000000 Bolt 3 19 012...

Page 186: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 11 10 Fig 14 Radiator Group ...

Page 187: ...Ball 2 12 15271 7429 0 000000 Collar Shaft 1 13 15271 7427 0 000000 Seal Dust 1 14 15271 7426 0 000000 Plate Retainer 1 15 15271 9301 0 000000 Screw 4 16 15901 7425 0 000000 Pulley Cooling Fan 1 17 15271 9407 0 000000 Washer Spring 1 18 15271 9202 0 000000 Nut 1 19 15271 9302 0 000000 Screw with Washer 3 20 39128 01123 50825 000000 Bolt 2 21 39097 04512 60080 000000 Washer Spring 2 22 15272 7421 0...

Page 188: ...ENGINE PARTS DIESEL 235 MM331 3 93 8 26 ...

Page 189: ...CROSS REFERENCE 9 1 235 MM331 8 95 SECTION 9 CONTENTS Page PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST 9 3 ...

Page 190: ...45 5 38 02637 5 39 02643 7 4 02644 7 4 02646 7 4 02647 7 4 02965 6 13 03024 50520 8 21 03410 00606 8 14 04012 50080 8 23 04512 60060 8 5 8 7 8 8 8 11 8 13 8 15 8 20 8 25 04512 60080 8 5 8 13 8 17 8 20 8 21 8 23 8 25 04612 00110 8 14 04724 00120 8 23 Part Page Number Number 04733 4 5 33 04733 5 31 04734 5 31 04810 00150 8 11 04811 00080 8 15 04811 00120 8 5 04811 10040 8 7 04811 10070 8 23 04811 10...

Page 191: ...61 0454 0 8 9 15261 0456 0 8 9 Part Page Number Number 15261 0457 0 8 9 15261 0459 0 8 9 15261 1172 0 8 13 15261 1182 0 8 13 15261 1183 0 8 13 15261 1315 0 8 14 15261 1324 0 8 14 15261 1328 0 8 14 15261 1333 0 8 14 15261 1336 0 8 14 15261 1354 0 8 8 15261 1356 0 8 8 15261 1403 0 8 14 15261 1418 0 8 14 15261 1423 0 8 14 15261 1424 0 8 14 15261 1431 0 8 14 15261 1435 0 8 14 15261 1441 0 8 14 15261 1...

Page 192: ...0 8 7 15271 5414 0 8 11 15271 5415 0 8 11 15271 5417 0 8 11 15271 5427 0 8 7 15271 5604 0 8 23 15271 5615 0 8 23 Part Page Number Number 15271 5621 0 8 23 15271 5641 0 8 23 15271 5648 0 8 23 15271 5654 0 8 23 15271 5715 0 8 23 15271 5717 0 8 7 15271 5723 0 8 23 15271 5738 0 8 23 15271 5746 0 8 23 15271 6301 0 8 20 15271 6358 0 8 20 15271 7212 0 8 25 15271 7411 0 8 25 15271 7414 0 8 25 15271 7418 0...

Page 193: ...1101 2 8 13 19215 1122 0 8 13 19215 2301 0 8 19 19215 2328 0 8 19 19215 8745 0 8 13 19215 9905 0 8 5 19217 7206 0 8 25 19231 8731 0 8 7 19234 8721 0 8 11 19289 84511 8 25 19634 6 14 20634 5 19 22297 5 47 23224 5 27 23225 5 27 23498 5 23 23524 1 5 21 23524 5 21 23683 6 13 Part Page Number Number 24012 5 47 24339 5 39 24976 5 49 25121 5 38 25494 5 25 26103 5 35 26315 5 11 26395 2 5 18 6 7 27184 6 13...

Page 194: ... 43499 6 13 43560 6 13 43844 5 47 5 49 44078 5 23 5 43 44681 1 6 6 6 7 44681 2 6 6 6 7 44681 6 6 6 7 45079 6 8 45097 6 13 45127 5 45 45261 5 31 45628 7 5 45779 6 6 6 7 Part Page Number Number 46140 5 23 46236 5 9 46390 5 11 46482 5 33 46785 1 5 27 47069 5 5 5 23 47277 5 7 47508 5 35 5 38 47513 5 35 47519 5 33 47638 5 33 5 35 47649 7 5 47719 5 39 47801 5 39 48050 5 43 48144 5 49 48556 6 13 48557 6 ...

Page 195: ...5 43 57751 5 51 6 11 57772 5 9 57792 5 49 57803 5 51 57807 5 51 6 11 57947 6 14 57965 5 41 57967 6 14 Part Page Number Number 57984 5 31 5 35 5 37 6 13 58346 5 47 58494 6 13 58536 5 47 58670 5 31 58842 5 39 59118 7 5 47 60453 6 10 8 21 61288 5 38 61406 5 53 61961 5 49 62170 2 5 9 62595 18 5 51 62595 21 6 5 63147 5 21 64141 5 51 64379 5 21 64595 6 13 65223 5 33 7 10 65556 5 51 65560 6 11 65561 5 51...

Page 196: ...180 5 4 5 7 87181 5 4 5 7 87182 5 4 5 7 87183 5 4 5 7 87184 5 4 5 7 87189 5 7 87190 5 7 87195 5 11 87197 5 4 5 7 87198 5 44 87199 5 4 5 7 Part Page Number Number 87201 5 17 87202 5 15 87203 5 15 87206 5 4 5 7 87208 5 17 87209 5 19 87211 5 4 5 7 87215 5 27 5 29 87216 5 13 87217 5 4 5 15 87221 5 31 87222 5 35 87223 5 49 87228 5 13 87229 5 13 87236 5 35 87242 5 31 87244 5 13 87246 5 37 87248 5 11 872...

Page 197: ...35 87546 5 19 87550 5 19 87552 5 53 87555 5 4 5 7 87573 5 23 87574 5 31 87577 5 47 87579 5 15 87580 5 23 87581 5 9 87585 5 23 Part Page Number Number 87586 5 4 5 7 87612 5 9 87620 5 25 87621 5 18 87627 5 31 87630 5 25 87631 5 27 5 29 87638 5 51 87639 5 54 87640 5 54 87645 5 27 87646 5 27 87649 6 6 6 7 87650 5 53 87651 5 41 87652 5 41 87655 6 4 87656 5 31 87657 6 4 87662 7 5 7 12 87663 7 5 87670 5 ...

Page 198: ...13 87881 5 44 87925 8 8 87926 8 9 87927 8 9 87928 5 4 8 11 87929 5 4 8 11 87930 5 4 8 11 87931 8 13 87932 8 13 87933 8 13 87934 8 13 87935 8 20 87936 8 20 87937 8 21 87938 8 21 87939 8 21 87940 8 21 87941 8 23 87942 8 23 87943 8 25 87944 8 25 87945 8 25 87946 8 25 87947 8 25 87948 5 9 87949 5 9 87950 5 31 87956 5 54 87958 5 15 5 17 87960 5 4 87963 5 4 87964 5 4 87965 5 4 87966 5 11 87967 5 19 8796...

Page 199: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 200: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

Page 201: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 202: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

Page 203: ...on Maintenance Microfiche 85166 and Parts Manual 235E Operation Maintenance Microfiche 85165 and Parts Manual 235 Operator Handbook Printed MM167 235E Operator Handbook Printed MM167 235 Kolherr M18 Engine Service Printed 87877 Manual 235 Kubotar ZB600 Engine Service Printed 87878 Manual Keep your manuals in a safe convenient location for your future reference in order to operate maintain and orde...

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