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Taylor C832, Service Manual

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Taylor C832 Service Manual Download Page 132

 126

Parts

McDonald's Intelligap Grills

Control A.-Lower - X72707-23 

(60 Hz)

 -75 

(50 Hz)

 (C842/C844)

Figure 69 

ITEM

DESCRIPTION

PART NO.

1

HARNESS-PCB/LOGIC

072527

2

SCREW-6-32X5/8 UNSLTD

041363

3

CLAMP-CABLE 3/8" PLASTIC

000290

4

CONTROL-MOTOR

X72436-SER

5

HARNESS A.-PCB

073473

6

HARNESS-PCB/GR SWITCH

072529

ITEM

DESCRIPTION

PART NO.

7

SCREW-8X1/2 SLTD HEX

075763

8

BLOCK-TERMINAL 7P GREEN

024156

9

HARNESS A.-MOTOR FEM

073643

10

HARNESS A.-CNTRL BOX 
(60 HZ)

X74157

Summary of Contents for C832

Page 1: ...SERVICE MANUAL McDonald s IntelliGap Grills C832 C834 C835 C836 C838 C842 C844 C845 072768 S 4 19 11 Original Publication Updated 1 25 16 ...

Page 2: ......

Page 3: ...ns 13 Patty Placement Guides 14 Section 2 Controls and Systems 17 Control Keys 18 Control Overview 21 Control Operation 22 LonWorks Gateway 47 Software Loading Procedures 50 Electrical Power Distribution 52 Amp Draw 53 Pneumatic System 59 Model C835 C845 Gas Connections 60 Model C835 C845 Heating System Operation Domestic 63 Model C845 Heating System Operation Pimple Pilot 64 Model C835 C845 Ignit...

Page 4: ...ity Troubleshooting 95 Section 4 Parts 97 Warranty Explanation 98 C832 Exploded View 100 C834 Exploded View 102 C835 Exploded View 104 C836 Exploded View 106 C838 Exploded View 108 C842 Exploded View 110 C844 Exploded View 112 C845 Exploded View 114 Control A Box X72514 12 C832 60 Hz 116 Control A Box X72514 40 C832 50 Hz 118 Control A Box X73133 12 C835 60 Hz 120 Control A Box X73133 40 C835 50 H...

Page 5: ...Hz C845 138 Platen A Ser X73333 23 60 Hz 75 50 Hz C832 C834 C835 C836 C838 139 Platen A Serv X73182 23 21 C842 C844 C845 141 Platen A 2450W 230V Serv X73183 75 C842 C844 C845 143 Platen A Serv WA X73598 23 21 C842 145 Platen A Serv WA X73599 75 C842 147 Springs C832 C834 C835 C836 C838 149 Springs C842 C844 C845 150 Motor A Mount X73115 C832 C834 C835 C836 C838 151 Motor A Mount X72403 C842 C844 C...

Page 6: ...tory or its authorized translation representative s are considered to be the original set of instructions Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice E 2011 Carrier Commercial Refrigeration Inc Original Publication Updated January 2016 072768 S Any unauthorized reproduction disclosure or distribution of copies by ...

Page 7: ...1 McDonald s Intelligap Grills Introduction Section 1 Introduction S Safety S Installation Instructions S Specifications S Environmental Notices S Patty Placement Guides ...

Page 8: ...epairs S Authorized service personnel must ensure that the proper PPE Personal Protective Equipment is available and worn when required during installation and service S Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment Take precautions to protect eyes lungs and all parts of the body from potential harm when using any chemical clean...

Page 9: ...llecting inside the grill and destroying electrical components This grill must be placed on a level surface Failure to comply may result in personal injury or equipment damage S DO NOT store flammable vapors liquids or combustible material in the vicinity of the grill S Appropriate grill clearance must be maintained Failure to comply could result in a fire hazard NOISE LEVEL Airborne noise emissio...

Page 10: ...e and one interlock control single phase Check the data plate on the grill for voltage cycle phase and electrical specifications The power connections are located behind the access line cover on the rear of the control box under the front staging side of the grill In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 T...

Page 11: ...he OFF position DO NOT install the grill in an area where a water jet could be used to clean or rinse the grill Failure to follow this instruction may result in serious electrical shock Ventilation and Clearance To ensure proper operation of this appliance it must be installed away from all combustible products Failure to allow proper clearance and airflow may cause poor performance damage to the ...

Page 12: ...KES or local Taylor distributor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 56 20 120 60 1 7A 240 60 3 48 20 120 60 1 7A 480 60 3 24 20 120 60 1 7A 400 50 3n 29 20 230 50 1 4A Dimensions Width 38 965 mm Depth 37 7 8 962 mm Height 49 1 2 to 54 1 2 1257 to 1384 mm Cooking Surface Height 29 to 34 737 ...

Page 13: ...ected Consult your KES or local Taylor distributor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 56 20 120 60 1 7A 220 380 60 3 31 20 230 60 1 4A 400 50 3n 4w 29 20 230 50 1 4A Dimensions Width 38 965 mm Depth 32 3 4 832 mm Height 49 9 16 to 54 9 16 1258 to 1385 mm Cooking Surface Height 29 to 34 737...

Page 14: ...llow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 30 8 4 120 60 1 7A 240 60 3 24 8 4 120 60 1 7A 200 50 60 3 27 8 4 100 60 1 4A 220 380 60 3 14 8 4 220 60 1 4A 220 50 60 3 30 9 0 120 60 1 7A 400 50 3n 4w 14 8 4 220 50 1 4A Gas Two ceramic infrared burners 30 000 BTUH each Manifold pressure 3 5 w c natural 10 5 w c propane Dimensions Width 38 965 mm Depth 39 ...

Page 15: ...KES or local Taylor distributor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 400 50 3n 16 8 8 230 50 1 4A Dimensions Width 20 508 mm Depth 32 5 8 829 mm Height 48 1 2 to 53 1 2 1232 to 1359 mm Cooking Surface Height 29 to 34 737 to 864 mm Floor Clearance 5 5 8 to 10 5 8 143 to 270 mm Casters may be adjusted ...

Page 16: ...ur KES or local Taylor distributor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 400 50 3n 18 9 3 230 50 1 4A Dimensions Width 20 508 mm Depth 38 965 mm Height 48 1 2 to 53 1 2 1232 to 1359 mm Cooking Surface Height 29 to 34 737 to 864 mm Floor Clearance 5 5 8 to 10 5 8 143 to 270 mm Casters may be adjusted A...

Page 17: ...al Taylor distributor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 69 25 120 60 1 10A 220 50 60 3 66 25 220 50 60 1 10A 220 380 60 3 38 25 220 60 1 10A 400 50 3n 4w 32 22 230 50 1 10A Dimensions Depth 38 965 mm Width 37 7 8 962 mm Height 50 1 2 to 55 1 2 1283 to 1410 mm Cooking Surface Height 29 to ...

Page 18: ...butor for cord and receptacle specifications as local codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 63 22 5 120 60 1 7A 220 380 60 3 38 24 9 220 60 1 4A 400 50 3n 32 22 0 230 50 1 4A 220 50 60 3 64 24 2 220 50 60 1 7A Dimensions Width 38 965 mm Depth 34 15 16 887 mm Height 50 1 2 to 55 1 2 1283 to 1410 mm Cooking Surface Height 29 to 34 737 to 864...

Page 19: ...cal codes allow Electrical Total Amp Total KW Interlock Control Voltage Interlock Fuse Size 208 60 3 22 7 8 120 60 1 10A 200 50 60 3 23 7 8 100 50 60 1 10A 220 380 60 3 12 7 8 230 60 1 10A 220 50 60 3 20 7 8 220 60 1 10A 400 50 3n 4w 11 7 8 230 50 1 10A Gas Three ceramic infrared burners 25 000 BTUH each Manifold pressure 3 5 w c natural 10 5 w c propane Dimensions Width 38 965 mm Depth 38 1 2 978...

Page 20: ...le is complete the upper platen will raise Note It is very important that all patties be removed from the lower grill plate in the same sequence that they were placed before cooking Patties must be removed immediately after the upper platen has been raised to the OPEN position and after the meat has been seasoned The sandblasted outlines on the lower cook surface show where product should be place...

Page 21: ...15 McDonald s Intelligap Grills Introduction 150210 Figure 9 Patty placement procedures for International Markets may differ Follow the recommendations of your local McDonald s authorities ...

Page 22: ...16 Introduction McDonald s Intelligap Grills Figure 10 Patty placement procedures for International Markets may differ Follow the recommendations of your local McDonald s authorities ...

Page 23: ...rview S Control Operation S LonWorks Gateway S Software Loading Procedures S Electrical Power Distribution S Amp Draw S Pneumatic System S Model C835 C845 Gas Connections S Model C835 C845 Heating System Operation S Model C835 C845 Ignition Detection Control S High Voltage Gas System IDC Overview S Exhaust Hoods ...

Page 24: ... Keys Figure 11 ITEM DESCRIPTION 1 FAN INTERLOCK SWITCH 2 ON OFF KEY 3 AM PM KEY 4 MANUAL AUTO KEY 5 LEFT ARROW KEY 6 DOWN ARROW KEY 7 OK KEY ITEM DESCRIPTION 8 RIGHT ARROW KEY 9 UP ARROW KEY 10 PROGRAM KEY 11 TEMPERATURE KEY 12 COOK TIME KEY 13 LIQUID CRYSTAL DISPLAY ...

Page 25: ... screen in Service Menu Advantages 1 Minimizes key strokes 2 Speeds up CAL process Cook Time Key Inactive in Auto mode Primary Function Used in Programming mode to change Remove Time of a specific menu item Secondary Function 1 Press and hold 5 seconds to directly enter Programming COOK TIME in Service Menu Advantages 1 Minimizes key strokes 2 Speeds up cook time adjustment Secondary Function 2 Pr...

Page 26: ...s Cook Time Key Inactive in Auto mode Primary Function Used in Programming mode to change Remove Time of a specific menu item Secondary Function 1 Press and hold 5 seconds to directly enter Programming COOK TIME in Service Menu Advantages 1 Minimizes key strokes 2 Speeds up cook time adjustment Secondary Function 2 Press and hold 5 seconds when in ADD ITEM program Scroll to REMOVE IN screen Resets...

Page 27: ...21 McDonald s Intelligap Grills Controls and Systems Control Overview Figure 12 ...

Page 28: ...om Breakfast to Lunch Step 1 If the grill is in the AM AUTO Mode press the key to select PM Step 2 If the grill is set to a certain breakfast item in the MANUAL Mode press the key to select PM The display may show TOO COOL or TOO HOT until the grill reaches the set temperatures To Display the Current Temperatures Note The actual temperatures may be displayed at any time including during a Cook cyc...

Page 29: ... the key The following screen appears CLOSE GRILL CLAM FOR AUTO LEVELING Step 5 Press the STANDBY button The following screen appears PLEASE WAIT FOR AUTO LEVELING Step 6 The platen will raise after it has auto leveled Control Menu Access The Control Menu gives access to all Menu items System Set Up items Software Versions and Service Menu items Step 1 To access the Control Menu press the key once...

Page 30: ...ly times out after 3 5 seconds and exits the programming mode AM N PM Y This feature is used to select the time of day the product will be cooked either in the AM PM or both Step 1 After selecting the item press the key The screen will display the item and AM Y N PM Y N 10 1 CLAM AM N PM Y Step 2 To change the setting press the key until the desired AM or PM selection is displayed Press the key to...

Page 31: ... setting press the keys to display the correct setting for the first numerical digit Step 3 Press the key to move the cursor to the next numerical digit Step 4 Repeat this sequence for each numerical digit until the correct setting is displayed Press the key to save the selection Step 5 The Stage 1 Time screen will display Stage 1 Time is the amount of time the product will cook during the first s...

Page 32: ...plays PREP BREAD IN 10 1 CLAM PREP BREAD IN 000 Step 2 To adjust the setting repeat Steps 2 4 from the Remove Gap section on page 25 Note Factory default is zero Prep Alarm If the PREP BREAD IN feature is programmed this feature is used to select either MANUAL or AUTO Step 1 After selecting the item press the key until the screen displays PREP ALARM 10 1 CLAM PREP ALARM AUTO Step 2 To change the s...

Page 33: ...change should only be performed to adjust deformed product Before attempting to change the product thickness settings cook the deformed product in the MANUAL mode Step 1 Press the key until the screen displays AUTO GAP The screen will show two sets of numbers The first set of numbers is the minimum gap of the item The second set of numbers is the maximum gap of the item 10 1 CLAM AUTO GAP 230 TO 3...

Page 34: ...ected after the key is pressed the screen will display FUNCTIONS 0 The new flat item can have a maximum of three functions Turn Sear and Turn Sear In the following example FUNCTION 1 TURN will be used a Use the key to scroll to the appropriate number of functions Press the key The screen will display FUNC1 TURN b Use the key to scroll to the desired function Press the key to accept the selection c...

Page 35: ...s the key d The screen will display REMOVE ALARM AUTO Scroll to appropriate selection and press the key e The screen will display REMOVE GAP 000 If the new item is a multi gap product use the keys to enter the product gap specification Press the key f The screen will display STAGE1 TIME 000 Scroll to the appropriate time and press the key g The screen will display STAGE1 GAP 000 Scroll to the appr...

Page 36: ...be removed Step 1 Press the key for MENU ITEMS Step 2 Use the keys to scroll to menu item to be removed Step 3 Press the key until REMOVE IN displays Step 4 Press and hold the key for 5 seconds until the menu item is removed Factory Default Settings Reset Procedures Perform the following steps to reset the control to the factory default settings This feature is available on software version 2 78 a...

Page 37: ...Step 7 Press the key once and then press the key repeatedly until the following screen displays PRESS ENTER FOR SYSTEM SETUP Step 8 Press and hold the key until the following screen displays RESET SYSTEM SETUP NO Step 9 Press the key once RESET SYSTEM SETUP YES Step 10 Press the key once and then press the key repeatedly until the following screen displays PRESS ENTER FOR PROGRAMMING EXIT Step 11 ...

Page 38: ...UM BURGER CLAM AM N PM Y REMOVE IN 225 SECS REMOVE ALARM AUTO REMOVE GAP 625 MUST REMOVE IN PREP BREAD IN PREP ALARM TOP TEMP 425 F 218 C BOTTOM TEMP 375 F 191 C AUTO SELECTION NO STRIP BACON CLAM AM Y PM Y REMOVE IN 023 SECS REMOVE ALARM AUTO REMOVE GAP 089 MUST REMOVE IN TOP TEMP 425 F 218 C BOTTOM TEMP 350 F 176 C AUTO SELECTION YES AUTO GAP 040 200 MCRIB CLAM AM N PM Y REMOVE IN 165 SECS REMOV...

Page 39: ... use SAUSAGE CLAM FROZEN AM Y PM N REMOVE IN 094 SECS REMOVE ALARM AUTO REMOVE GAP 350 MUST REMOVE IN TOP TEMP 425 F 218 C BOTTOM TEMP 375 F 191 C AUTO SELECTION YES AUTO GAP 275 480 STEAK CLAM AM Y PM N REMOVE IN 104 SECS REMOVE ALARM AUTO REMOVE GAP 415 TOP TEMP 425 F 218 C BOTTOM TEMP 350 F 176 C AUTO SELECTION NO FOLDED EGGS FLAT AM Y PM N REMOVE IN 035 SECS REMOVE ALARM AUTO TOP TEMP OFF BOTT...

Page 40: ...en from front to back and left to right on all model grills Figure 14 below identifies the probe locations for the Model C832 grill Model C832 Figure 14 Figure 15 below identifies the probe locations for the Model C834 grill Model C834 Figure 15 Figure 16 below identifies the probe locations for the Model C835 grill Model C835 Figure 16 Figure 17 below identifies the probe locations for the Model ...

Page 41: ...he Model C838 grill C838 Figure 18 Figure 19 below identifies the probe locations for the Model C842 grill Model C842 Figure 19 Figure 20 below identifies the probe locations for the Model C844 grill Model C844 Figure 20 Figure 21 below identifies the probe locations for the Model C845 grill Model C845 Figure 21 ...

Page 42: ...ted heat zone Step 4 If the displayed temperature on the controller is more than 5 F 3 C different from the pyrometer surface probe display press the key to increase the temperature or the key to decrease the temperature to match the displayed temperatures Note The set of numbers that follow the zone name represent the previous calibration adjustment Step 5 To calibrate the next zone use the key t...

Page 43: ... 39_F 22_C below the setpoint a timer will start If the timer expires before the temperature rises above this level a TOO COOL error message will be displayed and cooking will be prohibited The timer will be reset when the temperature rises above the 39_F 22_C below the setpoint If the timer has been initiated by a previous cook cycle and the temperature is still 39_F 22_C below the setpoint anoth...

Page 44: ... Y or N YES or NO GATEWAY ENABLED NO See Enabling Gateway on page 48 for additional information Date Step 1 From the SYSTEM SET UP menu press the key until the screen displays DATE DATE MON 09 25 14 Step 2 Use the key to place the cursor under the digit to be changed i e weekday month day year Step 3 Use the keys to change the digit Scroll to the next digit to be adjusted and repeat these steps un...

Page 45: ...Scroll to the next digit to be adjusted and repeat these steps until the desired time has been entered Press the key Repeat these steps for the bottom temperature AUTO IDLE BOTTOM TEMP 375F Standby Alert Step 1 From the SYSTEM SET UP menu press the key until the screen displays STANDBY ALERT STANDBY ALERT NO Step 2 Use the keys to scroll to either YES or NO Step 3 Press the key to accept the selec...

Page 46: ...grill Step 3 Press the key to accept the selection Platen Leveling Temperature Note It is not recommended that the Platen Leveling Temperatures be changed However if an adjustment is necessary follow the instructions below Step 1 From the SYSTEM SET UP menu press the key until the display shows PLATEN LEVELING PLATEN LEVELING TOP TEMP 400F Step 2 To change the platen temperature press the key to p...

Page 47: ... settings press the key once and then press the key Step 6 Press the RAISE button to raise the platen Step 7 Press the key twice and then press the key to Auto Level the platen See Auto Leveling on page 23 IMPORTANT Always Auto Level the platen when changing the gaps If the platen is not re leveled the offsets will show the changes but the motors will still have the previous settings Step 8 Place ...

Page 48: ...ICE Figure 22 Step 2 Press the key to accept the selection To select the desired item press the key below it Figure 23 MORE Pressing the key will display the following screen Figure 24 To exit this screen press the key BTNS Pressing the key will display Figure 25 Press the Standby Raise buttons to verify the operations of the buttons To exit this screen press the key ...

Page 49: ...AMP Pressing the key will display Figure 27 To exit this screen press the key XFAN Pressing the key will display the following Figure 28 This item is used to adjust the exhaust fan speed To exit this screen press the key CLAM Pressing the key will display Figure 29 Press the key to raise the platen Press the key to lower the platen This item is used to verify that the latch switch is operational T...

Page 50: ...o the LEVL screen Pressing the LEVL key will prompt the platen motors to level The screen will display NOW BUSY Figure 31 If all three motors are working correctly and have auto leveled the screen will display NOW LEVEL Figure 32 If a motor does not operate correctly the screen will display NOW LOST Figure 33 To exit this screen press the key HOME Pressing the key will bring the platen to the HOME...

Page 51: ...andard disk The control displays the product which falls within that measurement and also the data captured for each motor This can be used to identify a motor which is not performing to specification To exit this screen press the key STOP Pressing the key will manually stop the signal to the platen motors To exit this screen press the key TEMP Pressing the key will display Figure 36 TOP Pressing ...

Page 52: ...below each zone will activate or de activate each heater Note Temperatures cannot be calibrated from this menu IMPORTANT Remember to shut the heater off To exit this screen press the key AUX Pressing the key under AUX will display the following screen Figure 39 AUX has been added for future features of the grill To exit this screen press the key ...

Page 53: ...Smart Equipment from a centralized console Smart Enabled units will have the ability to change programming set up in the equipment Currently the device is not activated or being used The gateway is installed in our equipment near the power entry point A separate 40VA transformer and a Corcom filter provide the power to the LON Gateway using 2 1 4 spade terminals This option is for future use to ac...

Page 54: ...programming mode Step 10 Repeat Steps 1 9 to enable the Gateway on the second and third control panels Step 11 Shut off the grill for 30 seconds before attempting to send a service pin Sending Service Pin From Menu Step 1 While in the AM PM Mode access the Control Menu by pressing the key to display PROGRAMMING Step 2 Press the key to display the passcode entry screen Note No passcode is required ...

Page 55: ... injury from electrical shock The Service Pin can also be sent from the LonWorks Gateway by pressing the service pin button See Figure 40 on page 47 Wink Network Commissioning Tool A network commissioning process tool called the wink function can be initiated over the existing user interface to identify a piece of equipment When the wink command is received through the network for the grill an ala...

Page 56: ... f Press the key to display PROBE CALIBRATION TOP FRONT g Record the offsets h Repeat until all offsets are recorded and then press the key i Press the key until the screen displays GAP CALIBRATION j Document the settings for the right side k Press the key to go to the front and left sides Document all settings Step 2 Download the new software a Place the Fan Interlock Switch in the OFF position b...

Page 57: ...he key was pressed while the display flashed Software Versions on PGM Module Chip 2 the display will go blank for one or two minutes while the software is loaded The other displays will remain on DO NOT TURN THE INTERLOCK SWITCH OFF l When the software download is complete OFF will be displayed m Turn the Fan Interlock Switch to the OFF position n Remove the program module and secure the access do...

Page 58: ...n The left high voltage powers the left upper platen the left lower plate and the middle front and center zones of the lower plate The right high voltage powers the right upper platen the right lower plate the middle upper platen and the middle rear zone of the lower plate Figure 42 ...

Page 59: ...11 0 6 Lower Rear Plate 11 06 Top Back Platen 4 97 4 97 Top Front Platen 4 97 Totals Combined Totals 27 8 27 8 27 8 27 8 27 8 27 8 C832 C834 International Grill The following table indicates the typical amp draw for the Model C832 C834 230 400 50 3 C832 C834 Grill Cord 1 Cord 2 Left Side of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 10 0 Lower Middle Plate 10 0 Lower Rear Plate 10 0 Top...

Page 60: ...5 29 Lower Middle Plate Lower Rear Plate Top Back Platen 4 97 4 97 Top Front Platen 4 97 Totals Combined Totals 13 9 13 9 13 9 13 9 13 9 13 9 C835 International Grill The following table indicates the typical amp draw for the Model C835 230 400 50 3 Note It is not possible to connect the heaters as a balanced 3 phase load on this model For simplification the heater loads are calculated using the h...

Page 61: ...ate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Middle of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 To...

Page 62: ...1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top Back Platen 5 33 Top Front Platen 5 33 Totals Middle of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 7 1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top Back Platen 5 33 Top Front Platen 5 33 Totals Right Side of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 7 1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top Back Platen 5 33 Top F...

Page 63: ...ont Plate Lower Middle Plate Lower Rear Plate Top Back Platen 6 25 Top Front Platen 6 25 Totals Middle of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 6 25 Top Front Platen 6 25 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 6 25 Top Front Platen ...

Page 64: ... Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 5 65 Top Front Platen 5 65 Totals Middle of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 5 65 Top Front Platen 5 65 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate Lower Middle Plate Lower Rear Plate Top Back Platen 5 65 Top Front Plat...

Page 65: ... the platen can be raised 4 5 times between compressor cycles The pressure switch for the three platen grills closes at 67 psi 462 kPa and opens at 47 psi 324 kPa The pressure switch for the two platen grills closes at 60 psi 414 kPa and opens at 35 psi 241 kPa Relief Valve The relief valve ensures that accumulator pressure does not exceed 70 lbs 483 kPa Regulator Regulates the pressure necessary ...

Page 66: ...re hazard Step 3 Remove the MPT plug from the gas manifold Step 4 Install a barbed fitting Step 5 Connect a water column pressure gauge to the gas manifold Step 6 Connect the power and gas supply Step 7 Turn on the grill Step 8 Turn on each heating zone one at a time Step 9 After all heat zones are turned on verify the gas regulator settings Domestic Regulator Setting Tolerance Natural Gas 3 5 w c...

Page 67: ...4 200 76554 Burner Pressure 7 0 10 0 mbar 8 0 mbar 7 0 10 8 0 mbar See Note Supply Pressure 20 mbar Orifice Size 2 8 mm Orifice PN 76554 280 Burner Pressure 7 0 mbar LU Luxembourg Supply Pressure 20 mbar 50 mbar 20 50 mbar Orifice Size 2 8 mm 2 0 mm 2 8 2 0 mm Orifice PN 76554 280 76554 200 76554 Burner Pressure 7 0 mbar 8 0 mbar 7 0 8 0 mbar NL Netherlands Supply Pressure 25 mbar 30 50 mbar 25 30...

Page 68: ...4 51 76554 Burner Pressure 7 0 10 0 mbar 8 0 mbar 7 0 10 8 0 mbar See Note Supply Pressure 20 mbar Orifice Size 2 5 mm Orifice PN 76554 40 Burner Pressure 7 0 mbar LU Luxembourg Supply Pressure 20 mbar 50 mbar 20 50 mbar Orifice Size 2 5 mm 1 7 mm 2 5 1 7 mm Orifice PN 76554 40 76554 51 76554 Burner Pressure 7 0 mbar 8 0 mbar 7 0 8 0 mbar NL Netherlands Supply Pressure 25 mbar 30 50 mbar 25 30 50 ...

Page 69: ... the burner is controlled by the air adjustment rod Gas Section Gas from the supply is regulated through the gas regulator Gas is distributed through the gas solenoids Upon ignition the solenoids remain open and gas is supplied to the orifice on the burner venturi Burner Section Air and gas is mixed in the burner venturi This mixture is forced through openings in the burner and is ignited Combusti...

Page 70: ... The amount of air supplied to the burner is controlled by the air adjustment rod Gas Section The pimple pilot gas line is connected to the grill s gas supply after the gas valves and before the blower A 90 degree integral orifice regulates the gas to the pimple pilot Gas from the supply is regulated through the gas regulator Gas is distributed through the gas solenoids to the burner and the gas p...

Page 71: ...DC which is responsible for generating a high voltage spark The IDC Board has three functions S Opens the gas solenoid S Creates a spark S Provides a lockout safety feature Lockout If the flame is not detected the ignition probe will not receive flame sense current and the gas solenoid will close The unit will lock out and Blower Failure will be displayed Figure 48 ...

Page 72: ... energized IDC Fault Codes The Fenwal IDC is equipped with system fault detection The fault modes are then expressed through the IDC s LED The following section will cover the failures and their correlating LED sequences The LED will flash on for a of a second and off for a of a second The pause between fault codes is 3 seconds Internal Control Failure LED stays on This occurs when the IDC has an ...

Page 73: ...gnition If the burner fails to light or the flame sense is not detected during ignition the control will lockout When the control goes into this lockout the gas solenoid and blower will be turned off Flame Failure Re ignition If the burner is lit and it goes out Flame Sense is lost the control will try to re ignite within 0 8 seconds If the burner fails to ignite the IDC will go into Ignition Lock...

Page 74: ...y to processor MCB Output TH W Thermostat input MCB Output PSW Pressure Switch Input GND System Ground V1 Gas Valve Power Output to Relay V2 Valve ground Pin Description L1 120 240 VAC Input Hot IND V1 Inducer Blower Output NC Alarm Normally closed contacts S1 Remote Flame Sensor FC FC Flame current test pins Figure 49 ...

Page 75: ...t signal is send from the 12 IDC Output On MCB to contact 12 on relay When the relay closes the 12 volt signal comes out of contact 8 and it sent to J4 Pin 10 1 The feedback to the J4 Pin 10 connection tells the board that the system is in working order If this signal does not return to the Pin 10 connection the MCB will assume there is a failure in the system and cut power to the IDC resulting in...

Page 76: ...leted the IDC assumes there is no flame The minimum flame sense current needed is 7μA The following step will cover the test procedure 1 To measure the flame sense current connect a multi meter with Micro Amp capability to the FC Positive meter probe and FC Negative meter probe 2 The burner must be lit to measure current This is accomplished by manually turning the burner on from the service menu ...

Page 77: ...71 McDonald s Intelligap Grills Controls and Systems C832 C834 C835 Two Platen Models Exhaust Hoods Figure 51 ...

Page 78: ...72 Controls and Systems McDonald s Intelligap Grills C842 C844 C845 Three Platen Models Exhaust Hoods Figure 52 ...

Page 79: ...3 McDonald s Intelligap Grills Troubleshooting Section 3 Troubleshooting S General Troubleshooting S Error Messages S Troubleshooting Charts S Motor Platen Troubleshooting S Meat Quality Troubleshooting ...

Page 80: ...ed Check the power connection The restaurant circuit breaker has tripped Reset the restaurant circuit breaker The contactor is faulty Replace the contactor The heater is faulty Replace the heater The high limit switch is faulty Replace the high limit switch The solid state relay is faulty Replace the solid state relay One heat zone will not heat Heater is not turning on or is heating too slowly Th...

Page 81: ...t breaker has been tripped Reset the circuit breaker The fan disconnect switch on the roof is in the OFF position Place the switch in the ON position The fan interlock cord is not connected properly Reconnect the cord The fan interlock switch is faulty Replace the fan interlock switch The exhaust hood alone does not turn on when the fan interlock switch is in the ON position The fan interlock swit...

Page 82: ... the thermocouple or the motor control board The product is under cooked or over cooked The release material sheet is worn Replace the release material sheet The upper platen or lower grill surface is not clean and or has carbon build up Closing procedures must be followed to properly clean the upper platen and the lower grill surface and to remove carbon build up Incorrect cooking time Reset the ...

Page 83: ... too thin Use good product that is within specification The platen will not auto level Defective motors and cables Check replace the motors and cables Defective motor interface board Check replace motor interface board Loose harness connections Check repair replace harness connections Defective main display controller Check replace main display controller The automatic air drain will not close Fau...

Page 84: ...ct The manual shutoff valve is in the OFF position Turn it to the ON position The gas regulator is adjusted incorrectly Correct the gas pressure Air is in the gas hose Wait 5 minutes before relighting The air adjustment is incorrect Adjust the air flow The processor control is faulty Replace the control The Ignition Detection Control IDC is faulty Replace the control The pressure switch is faulty ...

Page 85: ...terminals in the gas system with contact cleaner Service bulletin S2691 Inspect all wire terminals and perform tug test to make ensure proper connections If terminals are loose tighten the terminals with pliers or replace them The main areas to focus on are the IDC header and the gas valve terminal block located on the back left frame post Broken hi limit wire due to movement There might be a shor...

Page 86: ... pliers or replace them The main areas to focus on are the IDC header and the gas valve terminal block located on the back left frame post Wires broken due to movement There might be a short that is only present when the platen is moving up or down Using a meter check for continuity through all the wires in the gas system Inspect all wire routing to ensure it is not tied to the wires from the uppe...

Page 87: ... displayed when a motor has not detected one of the the hall signals or is not seeing the phase input Too Cool Temperature This message is displayed when the temperature of a cook zone drops 39 F 22 C below set temperature Too Hot Temperature This message is displayed when the temperature of a cook zone raises 79 F 44 C above set temperature Ignition Failure This message only applies to gas grills...

Page 88: ...ailure mechanical or electrical Test 1 Visual Inspection IMPORTANT Before performing this inspection verify that the interlock switch is OFF Remove the platen cover and perform a visual inspection Check for S Grease shields binding S Carbon build up around the grease shields S Wire harnesses showing damage or binding S Lift cables are kinked broken or not in the pulley groove Test 2 Pulley Oscilla...

Page 89: ... the 12 pin harness is plugged in Step 1 On the motor hall harness 12 pin check pin 12 red for 12 VDC to ground Step 2 On the motor hall harness 12 pin check pin 12 red for 12 VDC to pin 11 black Step 3 On the motor hall harness 12 pin check pin 11 black for 0 VDC to ground If the reading is not 0 VDC check all earth to ground connections ...

Page 90: ...the motor from the interface board and perform the following tests Step 1 Check all pins on the motor plug to ground All readings should be OL If the reading is not OL the motor has shorted and will need be replaced Before replacing the motor complete all remaining troubleshooting procedures to determine the cause of the short Step 2 Measure the phase windings resistance on pins 7 to 8 7 to 9 and ...

Page 91: ...for this test Test 6 Interface Board Continuity With all five plugs disconnected from the interface board check for continuity between the pins as shown in the following diagrams If any of these tests fail replace the interface board Note Newer versions of the interface board have a female interface for the Motor Supply Although testing is the same the numerical order of the pins will be flipped a...

Page 92: ...86 Troubleshooting McDonald s Intelligap Grills 2 Negative Power Supply Test 3 Ground Power Supply Test ...

Page 93: ...87 McDonald s Intelligap Grills Troubleshooting 4 Hall Sensor Test Motor 1 5 Hall Sensor Test Motor 2 ...

Page 94: ...88 Troubleshooting McDonald s Intelligap Grills 6 Hall Sensor Test Motor 3 7 Phase Test Motor 1 ...

Page 95: ...89 McDonald s Intelligap Grills Troubleshooting 8 Phase Test Motor 2 9 Phase Test Motor 3 ...

Page 96: ...ful there was a connection issue that has been resolved by re connecting the cable S If the second auto level is not successful the 12 pin cable needs to be replaced Step 2 Disconnect the 9 pin harness from the motor control board and interface board Connect the corresponding 9 pin test harness Auto level the platen S If the platen successfully auto levels with the test harnesses connected reconne...

Page 97: ...91 McDonald s Intelligap Grills Troubleshooting 130925 Probe Open Troubleshooting Chart ...

Page 98: ...92 Troubleshooting McDonald s Intelligap Grills 130925 Probe Fail Troubleshooting Chart ...

Page 99: ...93 McDonald s Intelligap Grills Troubleshooting 130925 Clam Still Latched Troubleshooting Chart ...

Page 100: ...94 Troubleshooting McDonald s Intelligap Grills 130925 Clam Did Not Latch Troubleshooting Chart ...

Page 101: ...e the release material daily and change the material when worn c Improper cook times c Set the time as instructed in the Operator Manual d Improper cook temperatures d Set the proper temperatures and calibrate the grill 2 Over cooked a Incorrect cook times a Set the time as instructed in the Operator Manual b Improper meat removal b Remove meat as instructed in the Operator Manual c Improper cook ...

Page 102: ...96 Troubleshooting McDonald s Intelligap Grills Notes ...

Page 103: ...97 McDonald s Intelligap Grills Parts Section 4 Parts S Warranty Explanation S Exploded Views S Parts List S Wiring Diagrams ...

Page 104: ...rts is five years from the original date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Wear Items no warranty CAUTION Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty ...

Page 105: ...99 McDonald s Intelligap Grills Parts Notes ...

Page 106: ...100 Parts McDonald s Intelligap Grills C832 Exploded View Figure 55 ...

Page 107: ...0 CASTER 5 7 5 8 STEM RIGID 078377 11 CASTER 5 7 5 8 SWIVEL W LOCK 073240 12a 12g LON CONTROLS USED S N M5057035 PRIOR 12 CONTROL A LON 2 PLATEN NA 60HZ X73231 CONTROL A LON 2 PLATEN EU 50HZ X73231 26 ITEM DESCRIPTION PART NO 12a CONTROL GATEWAY LON X72848 SER 12b SCREW 6 32X5 8 041363 12c SCREW 8X1 4 009894 12d FILTER CORCOM 2VR1 032567 12e SCREW 10X3 8 015582 12f TRANS CONT 40VA 208 240V 053072 ...

Page 108: ...102 Parts McDonald s Intelligap Grills C834 Exploded View Figure 56 ...

Page 109: ...N M5057035 PRIOR 11 CONTROL A LON X73770 26 11a CONTROL GATEWAY LON X72848 SER 11b FILTER CORCOM 2VR1 032567 11c SCREW 8X1 4 SLTD HEX 009894 11d FILTER EMI LINE 250V50 60HZ LON 073245 ITEM DESCRIPTION PART NO 11e SCREW 10X3 8 SLOTTED HEX 015582 11f TRANS CONT 40VA 208 240V 053072 11g SCREW 6 32X5 8 UNSLTD 041363 12 SCREW 10 32X5 8 UN SL HWH 039382 13 CONTROL A BOX SEE PG 116 X72514 40 14 CASTER 5 ...

Page 110: ...104 Parts McDonald s Intelligap Grills 150721 C835 Exploded View Figure 57 ...

Page 111: ... NUT JAM 1 1 2 12 STEEL 073594 12 CASTER 5 7 5 8 STEM 078377 13 CASTER GRILL 5 SWIVEL W LOCK 073240 ITEM DESCRIPTION PART NO 14a 14g LON CONTROLS USED M5057035 PRIOR 14 CONTROL A LON 2 PLATEN NA 60HZ X73231 CONTROL A LON 2 PLATEN EU 50HZ X73231 26 14a CONTROL GATEWAY LON X72848 SER 14b SCREW 6 32X5 8 UNSLTD 041363 14c SCREW 8X1 4 SLTD HEX 009894 14d FILTER CORCOM 2VR1 032567 14e SCREW 10X3 8 SLOTT...

Page 112: ...106 Parts McDonald s Intelligap Grills 140423 C836 Exploded View Figure 58 ...

Page 113: ...X74127 10 PANEL SIDE RIGHT 074111 11a 11f LON CONTROLS USED S N M5057035 PRIOR 11 CONTROL A LON X83096 26 11a CONTROL GATEWAY LON X72848 SER ITEM DESCRIPTION PART NO 11b FILTER CORCOM 2VR1 032567 11c SCREW 8X1 4 SLTD HEX 009894 11d FILTER EMI LINE 250V50 60HZ 073245 11e SCREW 10X3 8 SLOTTED HEX 015582 11f TRANS CONT 40VA 208 240V 053072 12 SCREW 10 32X5 8 UN SL HWH 039382 13 DOOR A LOWER X83094 14...

Page 114: ...108 Parts McDonald s Intelligap Grills 150218 C838 Exploded View Figure 59 ...

Page 115: ...PLASTIC 053889 12 PANEL SIDE UPPER RT 073353 13 PANEL SIDE 073345 R 14a 14f LON CONTROLS USED S N M5057035 PRIOR 14 CONTROL A LON ITEM DESCRIPTION PART NO 14a CONTROL GATEWAY LON X72848 SER 14b FILTER CORCOM 2VR1 032567 14c SCREW 8X1 4 SLTD HEX 009894 14d FILTER EMI LINE 250V50 60HZ 073245 14e SCREW 10X3 8 SLOTTED HEX 015582 14f TRANS CONT 40VA 208 240V 053072 15 SCREW 10 32X5 8 UN SL HWH 039382 1...

Page 116: ...110 Parts McDonald s Intelligap Grills 150721 C842 Exploded View Figure 60 ...

Page 117: ...ER 5 7 5 8 STEM 078377 12a 12d LON CONTROLS USED M5057035 PRIOR 12 CONTROL A LON 60HZ X72805 CONTROL A LON 50HZ X72805 26 12a CONTROL GATEWAY LON 60HZ X72848 SER CONTROL GATEWAY CENELEC 50HZ X72848SER1 ITEM DESCRIPTION PART NO 12b SCREW 6 32X5 8 UNSLTD 041363 12c SCREW 8X1 4 SLTD HEX 009894 12d FILTER CORCOM 2VR1 032567 12e SCREW 10X3 8 SLOTTED HEX 015582 12f TRANS CONT 40VA 208 240V 053072 12g FI...

Page 118: ...112 Parts McDonald s Intelligap Grills C844 Exploded View Figure 61 ...

Page 119: ... CASTER 5 7 5 8 STEM 078377 12a 12g LON CONTROLS USED S N M5057035 PRIOR 12 CONTROL A LON X72805 26 12a CONTROL GATEWAY CENELEC X72848SER1 ITEM DESCRIPTION PART NO 12b SCREW 6 32X5 8 UNSLTD 041363 12c SCREW 8X1 4 SLTD HEX 009894 12d FILTER CORCOM 2VR1 032567 12e SCREW 10X3 8 SLOTTED HEX 015582 12f TRANS CONT 40VA 208 240V 053072 12g FILTER EMI LINE 250V50 60 073245 13 SCREW 10 32X5 8 UN SL HWH 039...

Page 120: ...114 Parts McDonald s Intelligap Grills 150721 C845 Exploded View Figure 62 ...

Page 121: ...LON 60HZ X73483 CONTROL A LON 50HZ X73483 26 9a CONTROL GATEWAY LON X72848 SER 9b SCREW 8X1 4 SLTD HEX 009894 9c FILTER CORCOM 2VR1 032567 9d SCREW 10X3 8 SLOTTED HEX 015582 9e TRANS CONT 40VA 208 240V 053072 ITEM DESCRIPTION PART NO 9f SCREW 6 32X5 8 UNSLTD 041363 9g FILTER EMI LINE 250V 50HZ ONLY 073245 10 SCREW 10 32X5 8 UN SL HWH 039382 11 TRANSFORMER A 60 HZ SEE PG 138 X73649 TRANSFORMER A 50...

Page 122: ...116 Parts McDonald s Intelligap Grills Control A Box X72514 12 C832 60 Hz Figure 63 ...

Page 123: ...120 COIL 051890 12 14 RELAY A 5 HEATER RIGHT X74212 15 BUSHING SNAP 15 16 ID 023396 16 NUT 1 4 20 WHIZ FLANGE LOC 017523 17 PANEL PCB MOUNTING R 072523 ITEM DESCRIPTION PART NO 18 FILTER CORCOM 2VR1 032567 19 BUSHING SNAP 1 5 8ID X 2 OD 043637 20 BLOCK TERMINAL 4P 1 2 L1 N 051647 21 SCREW 8X1 1 4 PHLP HD RD 039420 22 HOLDER FUSE 15 A 250 V 076299 23 BRACKET FUSE 079867 24 BLOCK TERMINAL 2P 25 SPD ...

Page 124: ...118 Parts McDonald s Intelligap Grills Control A Box X72514 40 C832 50 Hz Figure 64 ...

Page 125: ...CK TERMINAL 7P GREEN 024156 14 BUSHING SNAP 15 16 ID 023396 15 NUT 1 4 20 WHIZ FLANGE LOK 017523 16 RELAY A 5 HEATER RIGHT X74212 ITEM DESCRIPTION PART NO 17 PANEL PCB MOUNTING R 072523 18 FILTER CORCOM 2VR1 032567 19 BUSHING SNAP 1 5 8ID X 2 OD 043637 20 BLOCK TERMINAL 4P 1 2 L1 N 051647 21 SCREW 8X1 1 4 PHLP HD RD 039420 22 HOLDER FUSE 15 A 250 V 076299 23 BLOCK TERMINAL 2P 25 SPD 051644 24 TRAN...

Page 126: ...120 Parts McDonald s Intelligap Grills Control A Box X73133 12 C835 60 Hz Figure 65 ...

Page 127: ... BX 3 8 45 DEG 010687 21 BLOCK TERMINAL 7P GREEN 024156 22 NUT 10 32 WHIZ FLANGE LOC 020983 23 NUT 1 4 20 WHIZ FLANGE LOC 017523 24 RELAY A 3 HEATER X74213 25 LABEL BURNER AIR ADJUST 079501 ITEM DESCRIPTION PART NO 26 PANEL PCB MOUNTING R 072523 27 HARNESS PCB GR SWITCH 072529 28 BLOCK TERMINAL 3P 20A 300V 051331 29 HARNESS PCB LOGIC 072527 30 FILTER CORCOM 2VR1 032567 31 BUSHING SNAP 1 5 8ID X 2 ...

Page 128: ...122 Parts McDonald s Intelligap Grills Control A Box X73133 40 C835 50 Hz Figure 66 ...

Page 129: ...0983 22 NUT 1 4 20 WHIZ FLANGE LOC 017523 23 HARNESS RELAY PCB HV 073237 24 SCREW 10 32X1 2 SERR HWH 020982 25 BRACKET RELAY HARNESS 074237 26 PANEL PCB MOUNTING R 072523 27 HARNESS PCB GR SWITCH 072529 28 HARNESS PCB LOGIC 072527 ITEM DESCRIPTION PART NO 29 FILTER CORCOM 2VR1 032567 30 BLOCK TERMINAL 4P 1 2 L1 N 051647 31 SCREW 8X1 1 4 PHLP HD RD 039420 32 HOLDER FUSE 15 A 250 V 076299 33 BRACKET...

Page 130: ...LTD ROUND 039113 7 BLOCK TERMINAL 1P 073423 8 BUSHING SNAP 15 16 ID 023396 9 TRANS 100VA 120 208 240 PRI 079800 10 FILTER CORCOM 2VR1 032567 ITEM DESCRIPTION PART NO 11 HOLDER FUSE 15 A 250 V 076299 13 SCREW 6 32X5 8 UNSLTD HWH 041363 14 RELAY 4P 40A 200 240 COIL 050869 27 15 BLOCK TERMINAL 4P 1 2 L1 N 051647 19 CONNECTOR BX 1 2 45 DEG 020511 20 BUSHING SNAP 1 5 8ID X 2 OD 043637 21 BLOCK TERMINAL...

Page 131: ...or Figure 68 ITEM DESCRIPTION PART NO 1 TRANS CONT 40VA 208 240V 053072 2 SCREW 10X3 8 SLOTTED HEX 015582 3 FILTER CORCOM 2VR1 032567 4 SCREW 8X1 4 SLTD HEX WASH 009894 ITEM DESCRIPTION PART NO 5 SCREW 6 32X3 4 TAPTITE HEX 074830 6 CONTROL GATEWAY LON 072848 7 FILTER EMI LINE 250V50 60HZL 073245 ...

Page 132: ... 1 HARNESS PCB LOGIC 072527 2 SCREW 6 32X5 8 UNSLTD 041363 3 CLAMP CABLE 3 8 PLASTIC 000290 4 CONTROL MOTOR X72436 SER 5 HARNESS A PCB 073473 6 HARNESS PCB GR SWITCH 072529 ITEM DESCRIPTION PART NO 7 SCREW 8X1 2 SLTD HEX 075763 8 BLOCK TERMINAL 7P GREEN 024156 9 HARNESS A MOTOR FEM 073643 10 HARNESS A CNTRL BOX 60 HZ X74157 ...

Page 133: ...2 HARNESS A CNTL BOX 60 HZ X74157 3 SCREW 6 32X3 8 SLTD HWH 042022 4 HARNESS PCB LOGIC 072527 5 SCREW 6 32X5 8 UNSLTD 041363 6 CLAMP LOOP 3 4 ID WHITE 036622 ITEM DESCRIPTION PART NO 7 CONTROL MOTOR INTERFACE X72436 SER 8 BLOCK TERMINAL 1P 073423 9 SCREW 8X1 2 SLTD HEX WASHER 075763 10 LABEL PROTECTIVE EARTH GROUND 017669 11 HARNESS PCB GR SWITCH 072529 ...

Page 134: ...0 WHIZ FLANGE LOC 017523 8 LUG GROUND 4 14GA WIRE 017667 9 BLOCK TERMINAL 4P 1 2 L1 N 051647 10 SCREW 8X1 1 4 PHLP HD RD B 039420 11 HARNESS SSR TO I O 072626 ITEM DESCRIPTION PART NO 12 LABEL WIRING CONTR 079538 12 13 FILTER A WHT BLK X79256 14 HARNESS A COMP TB X72854 15 BLOCK TERMINAL 7P GREEN 024156 16 LABEL COPPER COND ONLY 025948 17 BLOCK TERMINAL 2P 25 SPAD 051644 18 HOLDER FUSE 15 A 250 V ...

Page 135: ...UT 1 4 20 WHIZ FLANGE LOC 017523 10 LUG GROUNDING 4 14GA WIRE 017667 11 SCREW 8X1 1 4 PHLP HD RD 039420 12 BLOCK TERMINAL 4P 1 2 L1 N 051647 13 HARNESS SSR TO I O 072626 ITEM DESCRIPTION PART NO 14 LABEL WIRING CONTR 079538 40 15 FILTER A WHT BLK X79256 16 HARNESS A COMP TB X72854 17 BLOCK TERMINAL 7P GREEN 024156 18 LABEL COPPER COND ONLY 025948 19 BLOCK TERMINAL 2P 25 SPD 051644 20 FILTER 2 POLE...

Page 136: ...130 Parts McDonald s Intelligap Grills Control A Upper X73384 12 C845 60 Hz Figure 73 ...

Page 137: ...RACKET FUSE 079867 22 HOLDER FUSE 15 A 250 V 076299 23 HARNESS SWITCH 073424 24 LABEL COPPER COND ONLY 025948 25 SCREW 1 4 20X5 8 SERRATED 017522 ITEM DESCRIPTION PART NO 26 LUG GROUNDING 4 14GA WIRE 017667 27 LABEL PROTECTIVE EARTH GROUND 017669 28 BLOCK TERMINAL 1P 073423 29 RELAY 3P 50A 110 120 COIL 051890 12 30 FILTER A WHT BLK X79256 31 RELAY SS 25A NON ALARM 240 V 074210 02 32 HARNESS SSR MI...

Page 138: ...132 Parts McDonald s Intelligap Grills Control A Upper X73696 40 C845 50 Hz Figure 74 ...

Page 139: ...1 SCREW 10 32X1 4 UNSL HEX 057361 12 CONTROL IGNITION 24VAC 079840 03 13 SCREW 6 32X5 8 UNSLTD HWH 041363 14 HOLDER FUSE 15 A 250 V 076299 ITEM DESCRIPTION PART NO 15 HARNESS SWITCH 073424 16 BLOCK TERMINAL 4P 1 2 L1 N 051647 17 SCREW 8X1 1 4 PHLP HD RD 039420 18 LUG GROUNDING 4 14GA WIRE 017667 19 SCREW 1 4 20X5 8 SERRATED 017522 20 RELAY 4P 40A 200 240 COIL 050869 27 21 BLOCK TERMINAL 1P 073423 ...

Page 140: ...835 Figure 75 ITEM DESCRIPTION PART NO 1 BUTTON OPERATOR RED 076011 2 BUTTON OPERATOR BLACK 076012 3 CONNECTOR MATE LOCK 3 044823 4 BUSHING SNAP 11 16 ID X 7 8 010548 ITEM DESCRIPTION PART NO 5 BLOCK CONTACT 1 NO 076013 GUARD LENSE 075288 LABEL CONTROL PANEL INTL 075699 SYM 50 HZ NOT SHOWN ...

Page 141: ...ure 76 ITEM DESCRIPTION PART NO 1 PANEL A SWITCH X83535 2 BUTTON OPERATOR RED 076011 3 BUTTON OPERATOR BLACK 076012 4 GUARD LENSE 075288 ITEM DESCRIPTION PART NO 5 CONNECTOR MATE LOCK 3 044823 6 BLOCK CONTACT 1 NO 076013 7 WASHER 8 EXT TOOTH LOCK 000964 8 NUT 8 32 HEX M S NUT SMALL 000969 ...

Page 142: ... NO 1 PANEL A LIGHT X72434 2 BUTTON OPERATOR RED 076011 3 BUTTON OPERATOR BLACK 076012 4 GUARD LENSE 075288 ITEM DESCRIPTION PART NO 5 BUSHING SNAP 11 16 ID X 7 8 010548 6 CONNECTOR MATE LOCK 3 044823 7 BLOCK CONTACT 1 NO 076013 LABEL CONTROL PANEL INTL 075699SYM3 50 HZ EQUIPMENT ONLY NOT SHOWN 50 HZ EQUIPMENT ONLY ...

Page 143: ...PERATOR BLACK 076012 3 GUARD LENSE USED ON 50 HZ UNITS ONLY 075288 4 BLOCK CONTACT 076013 5 CONNECTOR MATE LOCK 3 044823 ITEM DESCRIPTION PART NO 6 BUSHING SNAP 11 16 ID X 7 8 010548 7 WASHER 8 EXT TOOTH LOC 000964 8 NUT 8 32 HEX M S NUT SMA 000969 9 PANEL A SWITCH X73394 LABEL CONTROL PANEL INTL 075699SYM3 NOT SHOWN USED ON 50 HZ UNITS ONLY ...

Page 144: ...845 Figure 79 ITEM DESCRIPTION PART NO 1 TRANS 100VA 120 208 240 PRI 079800 24 2 BUSHING SNAP 3 4ID X 1 OD 053144 3 SCREW 8X1 2 SLTD HEX WASH 075763 4 FILTER CORCOM 6EH1 040140 001 ITEM DESCRIPTION PART NO 5 BLOCK TERMINAL 3P 20A 300V 051331 6 BUSHING SNAP 5 8ID X 3 4OD 017462 ...

Page 145: ...139 McDonald s Intelligap Grills Parts Platen A Ser X73333 23 60 Hz 75 50 Hz C832 C834 C835 C836 C838 Figure 80 ...

Page 146: ...315 9 O RING 1 1 16OD X 103W 052733 118 10 SHIELD COUPLING FRONT 072926 11 SHIELD PLATE TUBE 072467 12 SHIELD PLATE SHROUD OUTER 072466 13 SEALANT GORE TEX 1 4 R700033 ITEM DESCRIPTION PART NO 14 SHIELD COUPLING REAR 072927 15 O RING 1 3 16OD X 103W 052733 120 16 CABLE ADJUST PLATEN 072458 17 NUT 10 32 KEPS 18 8 SS 059169 18 INSULATOR TEFLON 2 HOLE 079810 19 SCREW 8 32X5 16 SLTD RND 017552 20 WASH...

Page 147: ...141 McDonald s Intelligap Grills Parts Platen A Serv X73182 23 21 C842 C844 C845 Standard Release Sheet Grills Figure 81 ...

Page 148: ... 072466 8 SHIELD COUPLING FRONT 072926 9 SHIELD PLATE TUBE 072467 10 O RING 1 1 16OD X 103W 052733 118 11 SHIELD COUPLING REAR 072927 12 O RING 1 3 16OD X 103W 052733 120 ITEM DESCRIPTION PART NO 13 GASKET GORE TEX 250 DIA 074972 52 14 SCREW 8 32X5 16 SLTD RD 017552 15 CONTROL LIMIT W SCREWS 208V 60 HZ 3 PH 078721 CONTROL LIMIT W SCREWS 220 380V 60 HZ 3 PH 074165 16 CABLE ADJUST PLATEN 072458 17 S...

Page 149: ...143 McDonald s Intelligap Grills Parts Platen A 2450W 230V Serv X73183 75 C842 C844 C845 Standard Release Sheet Grills Figure 82 ...

Page 150: ...SHIELD PLATE SHROUD OUTER 072466 8 SHIELD COUPLING FRONT 072926 9 SHIELD PLATE TUBE 072467 10 O RING 1 1 16OD X 103W 052733 118 11 SHIELD COUPLING REAR 072927 ITEM DESCRIPTION PART NO 12 O RING 1 3 16OD X 103W 052733 120 13 GASKET GORE TEX 250 DIA 074972 52 14 SCREW 8 32X5 16 SLTD RND 017552 15 CONTROL HI LIMIT 550F NO RESET 400V 50 HZ 3N 074165 16 CABLE ADJUST PLATEN 072458 17 SCREW 12 24X1 2 TOR...

Page 151: ...145 McDonald s Intelligap Grills Parts Platen A Serv WA X73598 23 21 C842 Wrap Around Release Sheet Grills Figure 83 ...

Page 152: ...ULATION CER FBR 072421 11 SHIELD COUPLING REAR 072927 12 O RING 1 3 16OD X 103W 052733 120 13 SHROUD A PLATEN X73466 14 SCREW 10 32X7 16 LAT HD 065717 ITEM DESCRIPTION PART NO 15 GASKET GORE TEX 250 DIA 074972 52 16 CABLE ADJUST PLATEN 072458 17 NUT 10 32 HEX MACHINE SCREW 038599 18 WASHER 10 FLAT 18 8 SS 037841 19 THERMOCOUPLE K TYPE SS BRAID 079622 20 SCREW 8 32X5 16 SLTD RND 017552 21 CONTROL L...

Page 153: ...147 McDonald s Intelligap Grills Parts Platen A Serv WA X73599 75 C842 Wrap Around Release Sheet Grills Figure 84 ...

Page 154: ...72467 1 9 SHIELD HEAT 072422 10 INSULATION CER FBR 072421 11 SHIELD COUPLING REAR 072927 12 O RING 1 3 16OD X 103W 052733 120 13 SHROUD A PLATEN X73466 ITEM DESCRIPTION PART NO 14 SCREW 10 32X7 16 LAT HD 065717 15 GASKET GORE TEX 250 DIA 074972 52 16 CABLE ADJUST PLATEN 072458 17 NUT 10 32 HEX MACHINE SCREW 038599 18 WASHER 10 FLAT 18 8 SS 037841 19 THERMOCOUPLE K TYPE SS BRAID 079622 20 SCREW 8 3...

Page 155: ... 1 000 X 2 500 074398 4 PIN SPRING UPPER 074399 5 BEARING 3 4 ID SELF ALIGN 078730 6 SPRING EXTENSION 1 4X 12X8 8 074396 7 BRACKET PIVOT 076451 ITEM DESCRIPTION PART NO 8 CYLINDER AIR 6IN STROKE 079160 9 SCREW EYE 3 8 16X1 BOLT 074397 10 NUT 3 8 16 WHIZ FLANGE LOC 017329 11 COMPRESSOR A AIR C832 X73128 COMPRESSOR A AIR C834 X73288 COMPRESSOR A AIR C835 X73143 COMPRESSOR A AIR C836 X83304 34 ...

Page 156: ... 4 STEEL 077046 3 BEARING 753 X 1 000 X 2 000 072541 4 PIN SPRING UPPER 072542 5 BEARING 3 4 ID SELF ALIGN 078730 6 SPRING EXTENSION LATCH 072617 7 BRACKET PIVOT 076451 ITEM DESCRIPTION PART NO 8 CYLINDER AIR 6IN STROKE 079160 9 SCREW EYE 3 8 16X1 BOLT 074397 10 NUT 3 8 16 WHIZ FLANGE LOC 017329 11 COMPRESSOR A AIR X72724 C842 C844 X73108 C845 ...

Page 157: ...a SCREW 6 32X5 8 SLTD ROUND 019309 2 SCREW 10 32X3 8 SERR HWH 075985 3 MOTOR BLDC 073998 4 KIT A INTELLI GAP HALL MOTORS X84379 4a WASHER 10 MED SPLIT LOCK 600123 ITEM DESCRIPTION PART NO 4b SCREW 10 32X1 3 4 084166 5 SCREW SHOULDER 4 40X 3755 058381 6 PULLEY 2 7 16 DIA X 063 072457 7 SCREW 10 32X3 8 600136 8 SCREW 1 4 20X1 1 4 024351 9 CLAMP HANDLE 079753 NOT AVAILABLE IN X73115 ...

Page 158: ...75985 6 MOTOR 24VDC 1 5A 7 2 RPM 072454 7 CLAMP HANDLE 079753 8 SCREW 1 4 20X1 1 4 MF HEX 024351 9 KEY 1 8 SQ X 1 0 LONG 072566 10 SCREW 10 32 X 1 2 SHCS SS 600136 ITEM DESCRIPTION PART NO 11 PULLEY 2 7 16 DIA X 063 072457 12 SCREW SHOULDER 4 40X 3755 058381 13 SCREW 10 32X1 5 8 SHCS SS 079117 14 WASHER 10 18 8 SS FLAT 037841 15 WASHER 10 SHAKEPROOF 002681 16 SUPPORT MOTOR SINGLE 072405 17 SUPPORT...

Page 159: ...12 073129 1 2 SCREW 3M X 0 5 073129 10 3 FITTING SWIVEL ELBOW 1 4 073129 5 4 BLOCK MANIFOLD 03 ORIFICE 073129 7 5 FITTING DIFFUSER 1 4 MPT 073129 8 ITEM DESCRIPTION PART NO 6 FITTING SWIVEL ELBOW 1 4 073129 6 7 CONNECTOR MATE LOCK 4 500534 8 VALVE PRESSURE RELIEF 70B 073129 4 9 REGULATOR PRESSURE 0 120 073129 2 10 GAUGE 130 PSI 1 8 MPT 073129 3 ...

Page 160: ...ART NO 1 VALVE SOLENOID 3 WAY 12 072695 1 2 SCREW M3X0 5 072695 10 3 FITTING SWIVEL ELBOW 1 4 072695 5 4 FITTING DIFFUSER 1 4 MPT 072695 8 ITEM DESCRIPTION PART NO 5 FITTING SWIVEL ELBOW 1 4 072695 6 6 VALVE PRESSURE RELIEF 80 072695 12 7 REGULATOR PRESSURE 0 120 072695 2 8 GAUGE 130 PSI 1 8 MPT BACK 072695 3 ...

Page 161: ...5 072695 10 3 FITTING SWIVEL ELBOW 1 4 OD 072695 5 4 PLUG 1 8 MP NICKEL PLATED 020988 5 BLOCK MANIFOLD 030 ORF 072695 7 6 FITTING DIFFUSER 1 4 MPT 072695 8 ITEM DESCRIPTION PART NO 7 FITTING SWIVEL ELBOW 1 4 OD 072695 6 8 CONNECTOR MATE LOCK 6 CIR 028594 9 VALVE PRESS RELIEF 70 PSI 072695 4 10 REGULATOR PRESS 0 120 PSI 072695 2 11 GAUGE 130 PSI 1 8 MPT BACK 072695 3 ...

Page 162: ...EDUNDANT 3 1 2 WC 079329 02 2 ELBOW 3 8MPTX3 8FPT BLACK 078890 3 PLUG 3 8MPT BLACK 078907 4 FITTING CROSS 3 8FPT BLACK 078906 5 ELBOW 3 8 MPT X 5 16 076370 ITEM DESCRIPTION PART NO 6 NIPPLE 3 8 MPT CLOSE BLK 076343 7 FITTING REDUCER 1 2FPT 3 8 077364 8 HARNESS A GAS VALVE X79357 9 HARNESS A GAS VALVE X79357 22 NOT SHOWN ...

Page 163: ...2 NPT 072569 3 ELBOW 3 8MPTX3 8FPT BLK 078890 4 NIPPLE 3 8MPT X 1 1 2 BLK 079130 5 PLUG 3 8MPT BLACK 078907 6 FITTING CROSS 3 8FPT BLK 078906 7 HARNESS A GAS VALVE X79573 24 ITEM DESCRIPTION PART NO 8 ELBOW 3 8 MPT X 5 16 076370 9 VALVE GAS REDUNDANT W REGULATOR 078909 SER 10 FITTING REDUCER 1 2FPT 3 8 077364 11 NIPPLE 3 8 MPT CLOSE BLK 076343 12 BUSHING 1 2 MPT X 3 8FPT 076837 ...

Page 164: ...T NO 1 ELBOW 3 8 MPT X 5 16 076370 2 VALVE GAS REDUNDANT 3 1 2 WC 079329 02 3 NIPPLE 3 8 MPT CLOSE BLK 076343 4 PLUG 3 8MPT BLACK 078907 ITEM DESCRIPTION PART NO 5 FITTING CROSS 3 8FPT BLACK 078906 6 NIPPLE 3 8 X5 1 2 BLACK PIPE 073110 7 TEE 3 8 FP BLACK PIPE 078980 8 FITTING REDUCER 1 2FPT 3 8FP 077364 ...

Page 165: ...REDUNDANT 24VAC 078909 03 2 SCREW M3X0 5 072695 10 3 HARNESS A GAS VALVE X79573 36 4 BUSHING 1 2 MPT X 3 8 FPT 076837 5 ELBOW 3 8 MPT X 5 16 076370 ITEM DESCRIPTION PART NO 6 KIT A GAS VALVE 1 2 NPT 072569 7 NIPPLE 1 2 MPT CLOSE BLACK 076824 8 TEE 1 2 FP BLACK PIPE 078981 9 NIPPLE 1 2MPT X 2 1 2LG BLK 081426 10 ELBOW 1 2 STREET GALV 006341 ...

Page 166: ...29SER2 7 VALVE CHECK 1 4MP 020959 8 ADAPTOR 1 4MPT X 1 4 OD 052563 2 9 TEE 1 4OD X 1 4OD X 1 4OD 052562 10 NUT 3 8 16 WHIZ FLANGE LOC 017329 ITEM DESCRIPTION PART NO 11 TANK ACCUMULATOR 10 LB 078820 12 PLUG 1 4 MP BRASS 027747 13 FITTING 1 4MPTX1 4OD TUBE 052560 2 14 TUBE 170 ID X 250 OD R403021 15 WASHER 8 EXT TOOTH LOC 000964 16 SCREW 8 32X3 8 SLTD RND 007544 17 MANIFOLD A SEE PG 153 073129 18 S...

Page 167: ...VE CHECK 1 4MP 020959 7 NUT 3 8 16 WHIZ FLANGE LOC 017329 8 COMPRESSOR AIR 115V 60HZ 032129 27 9 TANK ACCUMULATOR 10LB 078820 10 PLUG 1 4MP BRASS 027747 ITEM DESCRIPTION PART NO 11 FITTING 1 4MPTX1 4OD TUBE 052560 2 12 TUBE 170ID X 250OD R403021 13 WASHER 8 EXTERNAL TOOTH 000964 14 SCREW 8 32X3 8 SLTD ROUND 007544 15 TEE 1 4OD X 1 4OD X 1 4OD 052562 16 SCREW 10 32X1 3 4 SLTD RND 013195 17 CONNECTO...

Page 168: ...2 7 VALVE CHECK 1 4MP 020959 8 ADAPTOR HI TEMP 1 4X1 4 058769 2 9 TEE HI TEMP 1 4X1 4 OD 058770 2 10 NUT 3 8 16 WHIZ FLANGE LOC 017329 ITEM DESCRIPTION PART NO 11 TANK ACCUMULATOR 10LB 078820 12 PLUG 1 4MP BRASS 027747 13 FITTING HI TEMP 1 4 X 1 4 058771 2 14 TUBE TEFLON 188 ID X 25 R403022 15 WASHER 8 EXT TOOTH LOC 000964 16 SCREW 8 32X3 8 SLTD RND 007544 17 MANIFOLD A SEE PG 153 073129 18 SCREW ...

Page 169: ...29937 7 CROSS 1 4 FPT 1 44 SQ 077339 8 PLUG 1 4MP BRASS 027747 9 TEE HI TEMP 1 4X1 4 OD 058770 2 10 ADAPTOR HI TEMP 1 4X1 4 OD 058769 2 11 SWITCH PRESSURE 240V 3HP 077879 C ITEM DESCRIPTION PART NO 12 CONNECTOR MATE LOCK 3 044823 13 MANIFOLD A 073129 R 14 CONNECTOR MATE LOCK 2 044821 15 CONNECTOR BX 3 8 STR 2 SCREW 014569 16 NIPPLE 1 4 X 3 BRASS 035916 17 ELBOW 1 4 X 1 4FPT BRASS 012428 18 WASHER ...

Page 170: ...CK 1 4MP 020959 7 NUT 3 8 16 WHIZ FLANGE LOC 017329 8 COMPRESSOR AIR 115V 60 HZ UNIT 075506SER1 COMPRESSOR AIR 230 50 60 032129SER2 9 TANK ACCUMULATOR 10 LB 078820 ITEM DESCRIPTION PART NO 10 PLUG 1 4MP BRASS 027747 11 FITTING 1 4MPTX1 4OD TUBE 052560 2 12 TUBE 170 ID X 250 OD R403021 13 WASHER 8 EXT TOOTH 000964 14 SCREW 8 32X3 8 SLTD RND 007544 15 TEE 1 4OD X 1 4OD X 1 4OD 052562 16 SCREW 10 32X...

Page 171: ...1 4MPT X 1 4FPT 021277 7 VALVE CHECK 1 4MP 020959 8 COMPRESSOR AIR 115V 60 HZ 075506SER1 COMPRESSOR AIR 230V 50 HZ 032129SER2 9 NUT 3 8 16 WHIZ FLANGE LOC 017329 ITEM DESCRIPTION PART NO 10 TANK ACCUMULATOR 10 LB 078820 11 PLUG 1 4MP BRASS 027747 12 FITTING HI TEMP 1 4X1 4 OD 9 058771 2 13 TUBE 188 IDX 250OD TEFLON R403022 14 WASHER 8 EXT TOOTH LOC 000964 15 SCREW 8 32X3 8 SLT ROUND 007544 16 SCRE...

Page 172: ...re 102 ITEM DESCRIPTION PART NO 1 ROD RELEASE MATERIAL REAR 076155 2 CLIP RELEASE MATERIAL W TAB 072673 ITEM DESCRIPTION PART NO 3 SHEET RELEASE BOX OF 6 073317 4 HOSE A FLEXIBLE GAS 076390 5 SHEET LOWER RELEASE BOX OF 12 081432 C835 ONLY FOR GRILL MARKETS USING LOWER RELEASE SHEETS ONLY ...

Page 173: ...ION PART NO 1 ROD RELEASE MATERIAL 073338 2 CLIP RELEASE MATERIAL W TAB 072673 3 SHEET RELEASE STANDARD BOX OF 9 072899 SHEET RELEASE WRAP 073337 ITEM DESCRIPTION PART NO 4 HOSE A FLEXIBLE GAS 073677 5 SHEET LOWER RELEASE BOX OF 12 081432 C845 ONLY FOR GRILL MARKETS USING LOWER RELEASE SHEETS ONLY ...

Page 174: ...71 L 2 2 2 2 2 103 ARM A SUPPORT C844 LEFT X72772 L 2 2 2 2 103 ARM A SUPPORT C844 RIGHT X72772 R 2 2 2 2 103 ARM A TAIL C842 X72446 2 2 2 2 103 TAB SWITCH ARM C842 072552 2 2 2 2 000 ARM A TUBE RIGHT X72771 R 1 1 1 1 1 103 ARM A SUPPORT C844 LEFT X72772 L 1 1 1 1 103 ARM A SUPPORT C844 RIGHT X72772 R 1 1 1 1 103 ARM A TAIL C842 X72446 1 1 1 1 103 TAB SWITCH ARM C842 072552 1 1 1 1 000 BACKSPLASH ...

Page 175: ...3 PANEL A LIGHT BOX BUSHING SNAP 1 3 8ID X 1 3 4OD 027712 5 5 5 1 7 7 7 5 7 103 BUSHING SNAP 15 16 ID X 1 3 32 023396 5 5 5 5 103 BUSHING SNAP 1 5 8ID X 2 OD 043637 3 3 3 3 103 CABLE ADJUST PLATEN 072458 6 6 6 6 9 9 9 9 9 103 CABLE LON GATEWAY C842 072916 32 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 42 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 43 103 M5057035 PRIOR W LON ...

Page 176: ...3 073232 26 103 M5057035 PRIOR W LON BRACKET LON CONTROL C832 C834 073232 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 32 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 42 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 43 103 M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 52 103 M5057035 PRIOR W LON FILTER CORCOM 2VR1 032567 103 M5057035 PRIOR W LON FILTER EMI LINE 25...

Page 177: ...GRAM WIRING C832 073295 75 1 1 000 DIAGRAM WIRING 072826 23 1 000 208V 60HZ 3PH DIAGRAM WIRING C842 072861 60 1 000 DIAGRAM WIRING 072861 75 1 000 DIAGRAM WIRING C842 072826 78 1 1 000 DIAGRAM WIRING 072700 75 1 000 400V 50HZ 3N FRANCE S92 C84275GWR3 DIAGRAM WIRING 072745 75 1 000 400V 50HZ 3N SERIES 92 C84275GWR0 DOOR A CONTROL C832 X72485 1 1 1 1 103 DOOR A CONTROL X72431 1 1 1 1 1 103 DRIPEDGE ...

Page 178: ... K7120000 UP HARNESS A COMP VALVE X72743 1 1 1 1 1 103 S N K7120000 UP REPLACES X72854 HARNESS A COMP VALVE C832 X73145 1 1 1 1 103 HARNESS A COMP TB X79503 1 1 1 1 103 HARNESS A COMP TB X72854 1 1 1 1 1 103 S N K7110000 PRIOR CONTROL A UPPER HARNESS A MOTOR C842 073472 2 2 2 2 3 3 3 3 103 HARNESS A PCB C842 073473 2 2 2 2 3 3 3 3 103 HARNESS A RELAY PCB C832 072525 2 2 103 HARNESS PCB GR SWITCH 0...

Page 179: ...6X1 HEX HEAD CAP 001082 2 2 2 2 000 WASHER 3 8 USS FLAT CR3 000653 2 2 2 2 000 KIT A GREASE SHIELD X78330 SER 2 2 2 2 3 3 3 3 3 000 KIT A MOTOR X73998 SER 6 6 6 6 9 9 9 9 9 103 S N M1103365 UP REPLACES 072454 KIT A TUNE UP C832 834 835 X83114 2 X X X X 000 REPLACES X74514 11 KIT A TUNE UP C842 844 845 X83114 3 X X X X X 000 REPLACES X74514 10 LABEL CONTROL PANEL INTL 075699 SYM 1 1 2 000 LABEL CON...

Page 180: ...SI 1 8 MPT BACK M 072695 3 1 1 1 1 1 103 PIN 084 OD 14 20 AWG STRIP 021624 6 6 6 6 6 103 PLUG 1 8 MP NICKEL PLATED 020988 1 1 1 1 1 103 REGULATOR PRESSURE 0 120 PSI 072695 2 1 1 1 1 1 103 SCREW M3X0 5 072695 10 6 6 6 6 6 000 VALVE PRESSURE RELIEF 70 PSI 072695 4 1 1 1 1 1 103 VALVE SOLENOID 3 WAY 12 VDC 072695 1 3 3 3 3 3 103 MODULE PROGRAM C842 X72760 SER 4 4 4 4 000 MOTOR 24VDC C832 C842 NLA 072...

Page 181: ...ANEL SIDE M 34 RIGHT 074111 1 103 PANEL SIDE C844 LEFT 072790 1 103 5 02 08 TO 99 99 99 PANEL SIDE C844 RIGHT 072791 1 103 5 02 08 TO 99 99 99 PCB A INTERF MTR C832 C842 X73633 SER 2 2 2 2 3 3 3 3 3 MOTOR A MOUNT PCB A INTERF MTR C832 C842 X72701 SER 2 2 2 2 3 3 3 3 3 212 CONTROL SCREW 6 32X5 8 SLTD ROUND 019309 4 4 4 4 18 18 18 18 6 000 PLATEN A 3100W SERV WRAP X73333 23 2 212 PLATEN A 3100W SERV...

Page 182: ...2 22 000 SCREW 3 8 16X1 SHC S SS 057815 12 12 12 12 12 000 BEARING BLOCKS SCREW 3 8 16X1 1 2 SERR FLANGE 020129 3 3 3 3 3 3 3 3 3 000 SCREW 8 32X5 8 SOCKET HEAD CAP 020549 24 24 24 24 24 24 24 24 24 000 SCREW SHOULDER 4 40X 3755 SOC 058381 6 6 6 6 9 9 9 9 9 103 PULLEY WIRE SCREW SHOULDER 3 8X4 SOCKET 053342 4 4 4 4 103 SCREW SHOULDER 10 32X1 4X 125L 072849 6 103 SEAL ARM 079952 4 4 4 4 6 6 6 6 6 0...

Page 183: ...10 MEDIUM SPLIT LOCK 600123 18 18 18 18 18 000 SUPPORT MOTOR SINGLE 072405 3 3 3 3 3 103 SCREW 10 32X5 8 SERRATED HWH 047925 18 18 18 18 18 000 SUPPRESSOR A QA 250V 10 X74539 3 103 SWITCH PRESSURE 240V 3HP 077879 C 1 1 1 1 103 AIR COMPRESSOR SWITCH PRESSURE 240V 3HP 063944 C 1 1 1 1 1 103 AIR COMPRESSOR SWITCH ROCKER DPST 10AMP IP65 076989 WP 1 1 1 1 1 1 1 1 1 103 DOOR A LOWER C842 SWITCH SCREW TE...

Page 184: ... 1 4MP 020959 1 1 1 1 1 1 1 1 1 103 AIR COMPRESSOR VALVE PRESSURE RELIEF 70 PSI 072695 4 1 1 1 1 1 1 1 1 103 VALVE SOLENOID 3 WAY 12 VDC 072695 1 2 2 2 2 3 3 3 3 103 VARISTOR A 115VAC X51727 C 2 2 2 103 VARISTOR A 230VAC W 10 SPADE X51733 C 2 2 2 2 2 2 103 VARISTOR A 14VAC W 6 SP X52192 3 3 103 C84275GWR3 OR C844 SERIES 92 FRANCE ROHS 400V50HZ 3N 4WIRE VALVE A LATCH 951 C842 X72931 02 1 103 C84275...

Page 185: ... 1 1 103 CONTROL A UPPER C842 BUTTON OPERATOR BLACK 076012 1 1 103 PANEL A LIGHT BOX BLOCKS BUTTON OPERATOR RED 076011 1 1 103 PANEL A LIGHT BOX BLOCKS GUARD LENSE 075288 1 1 103 LABEL CONTROL PANEL INTL SYMBL 075699 SYM 1 1 000 BUSHING SNAP 11 16 ID X 7 8OD 010548 3 3 103 PANEL A LIGHT BOX BLOCKS BUSHING SNAP 1 3 8ID X 1 3 4OD 027712 1 1 103 BUSHING SNAP 15 16 ID X 1 3 32 023396 3 3 103 BUSHING S...

Page 186: ...LATEN X73116 1 1 103 COVER A PLATEN X73117 1 1 103 BAR A RELEASE MATERIAL X73118 2 2 103 NUT 10 32 WHIZ FLANGE LOCKNU 020983 6 6 000 CYLINDER AIR 6IN STROKE C C 079160 1 1 103 DIAGRAM WIRING 083305 75 1 1 000 DOOR A CONTROL X83093 1 1 103 E RING 3 4 STEEL 077046 4 4 000 FASTENER SNAP IN 1 4X15 16 078329 8 8 000 FILTER CORCOM 2VR1 032567 1 1 103 CONTROL A UPPER C842 FILTER A M15 WHT BLK X78996 40 1...

Page 187: ... SLTD TRUSS 024298 9 9 000 SCREW 3 8 16X1 HEX HEAD CAP 001082 2 2 000 WASHER 3 8 USS FLAT CR3 000653 2 2 000 KIT A GREASE SHIELD X78330 SER 1 1 000 FASTENER SNAP IN 1 4X15 16 078329 8 8 000 SHIELD GREASE 078285 2 2 000 KIT A MOTOR X73998 SER 3 3 103 MOTOR BLDC 073998 3 3 103 TIE CABLE 19WX7 3 8L HI TEM 051033 9 9 000 SCREW 10 32X1 5 8 SOC HD CAP 079117 12 12 000 WASHER 10 EXTERNAL TOOTH LOCK 00268...

Page 188: ...3 PANEL A SWITCH X83535 1 1 103 PANEL SIDE R 083504 1 103 PANEL SIDE UPPER R 083503 1 103 PANEL SIDE L 083506 1 103 PANEL SIDE UPPER L 083505 1 103 PANEL SIDE C832 073345 R 1 103 PANEL SIDE UPPER RT C832 073353 1 103 PANEL SIDE C832 073345 L 1 103 PANEL SIDE UPPER LT C832 073352 1 103 PCB A INTERF MTR X73633 SER 1 1 212 MOTOR A MOUNT MOUNT PCB 072898 1 1 103 SCREW 6 32X5 8 SLTD ROUND 019309 6 6 00...

Page 189: ... GREASE 078285 2 2 103 SHIELD HEAT 072460 1 1 103 SHIELD PLATE SHROUD 072465 3 3 103 PLATEN A 2600W C842 SHIELD PLATE SHROUD OUTER 072466 3 3 103 PLATEN A 2600W C842 SHIELD PLATE TUBE 072467 1 3 3 103 REAR PLATEN ARM SHIELD PLATE TUBE 072467 3 3 103 PLATEN A 2600W C842 SHROUD A LOWER X74260 1 103 SHROUD A LOWER X74042 1 103 SPRING EXTENSION 1 4X 12X8 8 074396 4 4 103 PIN SPRING UPPER 074399 2 2 10...

Page 190: ...LAMP HANDLE 079753 1 1 103 SCREW 1 4 20X1 1 4 SERR FLANGE 024351 1 1 000 TUBE TEFLON 188IDX 250OD R403022 6 6 000 VALVE CHECK W 69 ORIFICE 078332 1 1 103 VALVE CHECK 1 4MP 020959 1 1 103 AIR COMPRESSOR VALVE PRESSURE RELIEF 80 PSI 072695 12 1 1 103 VALVE SOLENOID 3 WAY 12 VDC 072695 1 1 1 103 VARISTOR A 230VAC W 10 SPADE X51733 C 2 2 103 VARISTOR 280VAC RMS 17 MM DI 030036 2 2 103 ...

Page 191: ... 1 1 1 1 103 BAR A RELEASE C832 C835 X73315 4 4 4 4 103 BAR A RELEASE MATERIAL 832 35 X73118 4 4 4 4 103 BAR A RELEASE MATERIAL X72843 6 6 6 6 103 NUT 10 32 WHIZ FLANGE LOCKNUT 020983 18 18 18 18 000 SCREW SHOULDER 10 32X1 4X 125L 072849 12 12 12 12 000 BAR BELLY 075663 SP 1 1 1 1 103 SCREW 3 8 16X1 HEX HEAD CAP 079145 2 2 2 2 000 WASHER 3 8 USS FLAT CR3 000653 2 2 2 2 000 BEARING 3 4 ID SELF ALIG...

Page 192: ...4 4 5 4 4 6 6 4 103 BUSHING SNAP 1 5 8ID X 2 043637 1 1 103 BUSHING SNAP 391 ID X 500 OD 073910 3 3 3 3 3 103 CABLE ADJUST PLATEN 072458 6 6 6 6 9 9 9 9 103 CABLE LON GATEWAY C842 072916 42 103 USED M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 43 103 USED M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 52 103 USED M5057035 PRIOR W LON CABLE LON GATEWAY C842 072916 53 103 USED M5057035 PRI...

Page 193: ...103 PANEL A LIGHT BOX BLOCKS CONNECTOR MATE LOCK 9 CIR PIN 078020 2 2 2 2 3 3 3 3 103 CONTROL DISPLAY X72491 SER 2 2 2 2 3 3 3 3 212 DOOR A LOWER DISPLAY GASKET CONTROL C842 072914 2 2 2 2 3 3 3 3 000 NUT 8 32 HEX M S NUT SMALL 000969 4 4 4 4 6 6 6 6 000 WASHER 8 EXTERNAL TOOTH LOCK 000964 4 4 4 4 6 6 6 6 000 CONTROL GATEWAY LON X72848 SER 212 USED M5057035 PRIOR W LON BRACKET A FILTER LON X80726 ...

Page 194: ...600W CONTROL MOTOR INTERFACE X72436 SER 2 2 2 2 212 CONTROL A LOWER CONTROL MOTOR C845 X69875 SER 3 3 3 3 212 CORD 1 5MM 3 HAR7 16GA 60 051656 158 1 103 CORD 2 6MM 5 HAR7 26A 60D 054832 158 1 103 COVER A PLATEN C832 C835 X73116 2 2 2 2 103 COVER A PLATEN C832 X73117 2 2 2 2 103 BAR A RELEASE MATERIAL 832 X73118 4 4 4 4 103 NUT 10 32 WHIZ FLANGE LOCKNU 020983 12 12 12 12 000 COVER A PLATEN C842 X73...

Page 195: ... 2 103 KIT A GAS PILOT ELECTRODE X81758 SER 3 3 3 3 103 C845 S N M4011597 UP REPLACED 073810 080879 GASKET ELECTRODE REPLACEMENT 073529 3 3 3 3 000 SLEEVE COMPRESSION FTG 3 16 081370 3 3 3 3 000 NUT COMPRESSION 3 16 081371 3 3 3 3 103 KIT A GAS PILOT ELECTRODE X81758 SER 3 3 3 3 103 S N M4011597 UP ELECTRODE GAS PILOT 080879 103 N A USE X81758 SER S N M4011597 UP ELECTRODE 073810 3 3 ELECTRODE 073...

Page 196: ...NT VIEW PORT C845 072985 3 3 3 3 000 GASKET GORE TEX 250 DIA 000 SEE R700032 SEALANT JOINT GASKET GORE TEX 250 DIA NLA 000 SEE R700033 SEALANT GUIDE CHECKOUT INTELLIGAP GAS 073291 MCD 1 1 1 1 000 GUIDE CHECKOUT INTELLIGAP GAS 073291 MCD 1 1 1 1 000 GUIDE PATTY PLACEMNT 072912 1 1 1 1 103 GUARD LENSE 075288 2 2 3 103 LABEL CONTROL PANEL INTL SYMBL 075699 SYM 1 1 1 000 HANDLE PLATEN C832 C842 072472...

Page 197: ... 3 3 103 CONTROL A LOWER C842 HARNESS POWER SUPPLY NEG 073436 1 1 103 HARNESS PRESSURE SWITCH 073444 1 1 103 HARNESS RELAY PCB C835 073168 2 2 103 HARNESS RELAY PCB C835 HV 073237 2 2 103 HARNESS SSR LEFT C845 073095 1 1 103 HARNESS SSR MIDDLE C845 073096 1 1 103 HARNESS SSR RIGHT C845 073097 1 1 103 HARNESS SSR LEFT 073801 1 103 HARNESS SSR MIDDLE 073802 1 103 HARNESS SSR RIGHT 073803 1 103 HARNE...

Page 198: ...RIAL W TAB 072673 6 6 6 6 000 ROD RELEASE MAT 842 REAR 073338 3 3 3 3 000 SCREW 10 32X3 8 SLTD TRUSS 024298 9 9 9 9 000 SCREW 3 8 16X1 HEX HEAD CAP 001082 2 2 2 2 000 WASHER 3 8 USS FLAT CR3 000653 2 2 2 2 000 KIT A GAS VALVE 1 2 NPT 072569 4 4 6 6 103 KIT A GAS VALVE 24 VAC X81823 SER 3 3 103 REPLACES 078909 03 KIT A GREASE SHIELD X78330 SER 2 2 2 2 3 3 3 3 000 LABEL CONTROL PANEL INTL 075699 SYM...

Page 199: ...03 AIR COMPRESSOR BLOCK MANIFOLD 030 ORFICE 073129 7 1 1 1 1 103 CONNECTOR MATE LOCK 4 CIR PIN 500534 1 1 1 1 103 FITTING DIFFUSER 1 4 MPT 072695 8 1 1 1 1 103 FITTING SWIVEL ELBOW 1 4 OD 072695 5 1 1 1 1 103 FITTING SWIVEL ELBOW 1 4 OD 072695 6 1 1 1 1 103 GAUGE 130 PSI 1 8 MPT BACK M 072695 3 1 1 1 1 103 PIN 084 OD 14 20 AWG STRIP 021624 4 4 4 4 103 PLUG 1 8 MP NICKEL PLATED 020988 1 1 1 1 103 R...

Page 200: ... 52 2 2 103 ORIFICE HEX PLUG 47 076554 47 2 2 103 ORIFICE HEX PLUG GAS 51 076554 51 3 3 3 3 103 S N M3012438 UP REPLACES 076554 53 COVER ORIFICE C845 081089 2 1 1 1 1 000 ORIFICE HEX PLUG GAS 40 076554 40 3 3 3 3 103 O RING 1 3 16OD X 103W 052733 120 8 8 8 8 12 12 12 000 REAR PLATEN ARM O RING 1 1 16OD X 103W 052733 118 4 4 4 4 6 6 6 000 PANEL A BACK PNL X72958 SER 1 1 103 S N K8102227 UP PANEL A ...

Page 201: ...33 23 2 212 PLATEN A 3100W SERV C832 C835 WRAP X73333 75 2 2 2 212 PLATEN A 2600W SER C842 C845 X73598 23 3 212 PLATEN A 2450W SERV C842 C844 X73599 75 3 212 REPLACED X73598 75 PLATEN A 2600W 230V C845 X73491 78 3 212 PLUG A POWER C842 X72734 1 103 PULLEY 2 7 16 DIA X 063 072457 6 6 6 6 9 9 9 103 SCREW 10 32X3 8 SOCKET HEAD 600136 6 6 6 6 9 9 9 000 KEY 1 8 SQ X 1 50 LONG SS 072566 6 6 6 6 9 9 9 00...

Page 202: ... 24 24 24 000 SCREW SHOULDER 4 40X 3755 SOC 058381 6 6 6 6 9 9 9 103 PULLEY WIRE SCREW SHOULDER 3 8X3 1 4 052010 4 4 4 4 103 SCREW SHOULDER 10 32X1 2 SS 057584 2 2 2 103 SEAL ARM 079952 4 4 4 4 6 6 6 000 ARM BACKSPLASH SEALANT GORE TEX 1 4 UNCOMP R700033 10 10 10 10 16 16 16 000 SHEET RELEASE C832 BOX OF 6 STD 073124 1 1 000 SHEET RELEASE WRAP AROUND 073317 1 1 000 SHEET RELEASE C842 WRAP AROUND 0...

Page 203: ...18 000 WASHER 10 MEDIUM SPLIT LOCK 600123 18 18 18 18 000 SUPPORT MOTOR SINGLE 072405 3 3 3 3 103 SCREW 10 32X5 8 SERRATED HWH 047925 18 18 18 18 000 SWITCH PRESSURE 074314 2 2 2 2 3 3 3 3 103 SWITCH PRESSURE 240V 3HP 077879 C 1 1 1 1 1 1 1 103 AIR COMPRESSOR SWITCH ROCKER DPST 10AMP IP65 076989 WP 1 1 1 1 1 1 1 1 103 DOOR A LOWER C842 SWITCH SCREW TERMINAL 075780 2 2 2 2 3 3 3 3 103 X72852 SWITCH...

Page 204: ...1 1 1 1 103 VALVE SOLENOID 3 WAY 12 VDC 072695 1 2 2 2 2 3 3 3 3 103 VARISTOR A 115VAC X51727 C 2 2 103 VARISTOR A 230VAC W 10 SPADE X51733 C 2 2 2 2 2 2 103 VARISTOR 280VAC RMS 17 MM DIA 030036 2 2 103 WINDOW GAS GRILL M 14 15 076375 2 2 2 2 103 WINDOW FRONT VIEW PORT C 073013 3 3 3 3 103 LENS MICA C845 072986 3 3 3 3 000 WIRE A IGNITOR C845 X73147 12 2 2 2 2 103 C835 DOMESTIC 23 28 S N M3107363 ...

Page 205: ...5 75 QTY C835 60 QTY C835 28 QTY C835 23 PART NUMBER PLUG ELECTRICAL MOLDED 3 POLE 079170 1 1 000 SHEET RELEASE C832 BOX OF 6 073124 1 000 AVAILABLE FOR SERVICE GAGE A GAP C842 4 5 X73655 KIT A TUNE UP C835 X74514 11G X X X X 000 KIT A TUNE UP C845 X74514 10G X X 000 MODULE PROGRAM C842 X72760 SER 4 4 4 4 6 6 000 TOOL GAPPING LRS FRANKE 081297 000 U TOOL S B B15012 5 14 15 ...

Page 206: ...BLK GRN ORN RED BLK RED BLK BLU WHT WHT BLK TO MOTOR 1 TO MOTOR 2 TO MOTOR 3 BLK BLK WHT WHT BLU BLK YEL BLK WHT 1 3 1 J1 MOTOR WINDINGS J3 GRILL SWITCHES 3 1 WHT ORN BLU BLU BLK WHT BLK ORN BLK GRN BLK GRN BLK RED RED BLK BLK WHT J2 MOTOR HALLS TO MOTOR 1 TO MOTOR 2 TO MOTOR 3 1 2 8 7 6 3 4 5 9 10 17 11 12 13 18 19 20 14 15 16 2 1 3 4 2 1 3 4 2 1 3 4 2 1 1 2 3 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 ...

Page 207: ... WHT WHT BLU BLK YEL BLK WHT 1 3 1 J1 MOTOR WINDINGS J3 GRILL SWITCHES 3 1 WHT ORN BLU BLU BLK WHT BLK ORN BLK GRN BLK GRN BLK RED RED BLK BLK WHT J2 MOTOR HALLS TO MOTOR 1 TO MOTOR 2 TO MOTOR 3 1 2 8 7 6 3 4 5 9 10 17 11 12 13 18 19 20 14 15 16 2 1 3 4 2 1 3 4 2 1 3 4 2 1 1 2 3 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 1 GRN YEL 12 10 NOTE 1 PLATEN MOTOR CONNECTIONS WITH A DESIGNATES THE TERM...

Page 208: ...BRN N N 1 2 3 4 230 400 VAC 50 HZ 3 PH 24 VAC 5 6 7 230 VAC 24 VAC RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR BRN J4 BK HTR FT HTR MID HTR TOP HTR 12V DETAIL A M3 M2 M1 M3 M2 M1 BK HTR FT HTR MID HTR TOP REAR HTR TAN YEL BLK GRY VIO DETAIL A GRY YEL BLK BLK GRY GRY BRN BLU BLU J2 J1 LINE C LINE B LINE A E NEU 232 RT CTR LEFT 24VAC OPTIONAL COMMUNICA...

Page 209: ...N 230 400 VAC 50 HZ 3 PH 230 VAC 24 FAN VAC RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR BRN J4 BK HTR FT HTR MID HTR TOP HTR 12V DETAIL A M3 M2 M1 M3 M2 M1 BK HTR FT HTR MID HTR TOP REAR HTR TAN YEL BLK GRY VIO DETAIL A GRY YEL BLK BLK GRY GRY BLU BLU J2 J1 LINE C LINE B LINE A E NEU 232 RT CTR LEFT 24VAC OPTIONAL COMMUNICATIONS TAN SOLENOID LATCH PR...

Page 210: ...E A E NEU 232 RT CTR LEFT 24VAC OPTIONAL COMMUNICATIONS F EMI CONTROL GATEWAY OPTIONAL 18 X 6 LG 90 C MIN STRANDED UL CSA APPROVED M3 M2 M1 MOTOR 1 MOTOR 2 MOTOR HALL MOTOR 3 MOTOR SUPPLY PCB A INTERFACE MOTORS HI V GAS SOLENOID BLOWER PRESSURE SWITCH IDC WHT TGGT WHT BLU BRN ORN PRP ELECTRODE GRN YEL BLK TGGT GRN WHT TAN YEL BLK THM OVLD WHT TGGT COM GND GV 12VDC TAN HI V IDC GAS SOLENOID TAN ELE...

Page 211: ...6 3 4 5 9 10 17 11 12 13 18 19 20 14 15 16 12 10 GRN YEL IDC 12 V J2 PLATEN LATCH INTERFACE BOARD HOOD FAN IDC 240VAC 24VAC J1 TOP REAR MID FRONT TOP REAR MID FRONT PYROMETER J3 J4 J6 BK HTR FT HTR MID HTR TOP HTR 12V BLK CONTROL LOGIC BOARD J3 J4 SOLENOID J5 J5 BLK GRY 13 14 12 9 8 5 4 1 S1 GND V2 R L1 IND V1 V1 PSW TH W YEL BLK GRA BLK 10 VA MIN TO MAIN POWER GND WHT BLK GRA WHT S1 GND V2 R L1 I...

Page 212: ...3 FRONT REAR J4 BK HTR FT HTR MID HTR TOP HTR 12V DETAIL A M3 M2 M1 TAN YEL BLK GRY VIO DETAIL A GRY BLU J2 J1 LINE C LINE B LINE A E NEU 232 RT CTR LEFT 24VAC OPTIONAL COMMUNICATIONS TAN SOLENOID LATCH PRP 12V BK HTR FT HTR MID HTR TOP REAR HTR 4 STANDBY RAISE BLK WHT BLK WHT BLK YEL WHT BLU BLK BLK WHT LATCH PCB A INTERFACE MOTOR DETAIL F EMI SMALL J5 1 2 3 4 5 6 7 8 9 HALL C HALL B HALL A WHT B...

Page 213: ...T RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK BLK TGGT 1300W 1300W 1900W 1900W 1900W BLK BLK BLK REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL TGGT TGGT TGGT GRN YEL BLK 1 2 3 M3 M2 M1 M3 M2 M1 RED YEL RED YEL RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A TAN ORN YEL BLK GRY VIO J2 J1 LINE C LINE B LINE A...

Page 214: ... TAN TAN TAN ORG TAN VIO GRY BLK TAN TAN TAN TAN YEL ORG TAN VIO GRY BLK GRY BLK TAN VIO ORG TAN TAN TAN TAN TGGT 1900W BLK BLK BLK TGGT RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK BLK TGGT 1300W 1300W 1900W 1900W 1900W BLK BLK BLK REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL TGGT TGGT TGGT GRN YEL BLK 1 2 3 M3 M2 M1 M3 M2 M1 RED YEL RED YEL RE...

Page 215: ...K BLK L1 L2 L3 C3 N 1 2 3 4 230 400 VAC 50 HZ 3 PH 24 VAC 5 6 7 SOLENOID LATCH VARISTOR 13 14 SNUBBER RELAY STANDBY RAISE 230 VAC 24 VAC RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR FRONT REAR BRN RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A M3 M2 M1 M3 M2 M1 M3 M2 M1 BK HTR FT ...

Page 216: ...W 1633W 1225W 1225W BRN N N BLK BLK L1 L2 L3 C3 N 1 2 3 4 230 400 VAC 50 HZ 3 PH 24 VAC 5 6 7 230 VAC 24 VAC RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR FRONT REAR BRN RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A M3 M2 M1 M3 M2 M1 M3 M2 M1 BK HTR FT HTR MID HTR TOP REAR HTR TOP...

Page 217: ...GGT TGGT RED BLK TGGT 1633W 1633W 1633W 1255W 1255W N N BLK BLK L3 N L3 C3 N 230 VAC RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR FRONT REAR RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A M3 M2 M1 M3 M2 M1 M3 M2 M1 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR TAN ORN YEL BLK GRY...

Page 218: ... GATEWAY J1 1 J1 2 J1 3 J1 4 J1 5 J1 6 J1 7 J1 8 J1 9 J2 1 J2 2 J2 3 J2 4 J2 5 J2 6 J2 7 J2 8 J2 9 J3 1 J3 2 J3 3 J3 4 J3 5 J3 6 J3 7 J3 8 J3 9 MOTOR 1 MOTOR 2 MOTOR 3 J4 9 J4 8 J4 7 J4 6 J4 5 J4 4 J4 3 J4 2 J4 1 MOTOR SUPPLY J5 9 J5 8 J5 7 J5 6 J5 5 J5 4 J5 3 J5 2 J5 1 MOTOR HALL J5 12 J5 11 J5 10 HALL NEUTRAL 12VDC IN GND HALL A HALL B HALL C A B C HALL NEUTRAL GND 12VDC IN HALL NEUTRAL GND 12VD...

Page 219: ...11 J5 10 HALL NEUTRAL 12VDC IN GND HALL A HALL B HALL C A B C HALL NEUTRAL GND 12VDC IN HALL NEUTRAL GND 12VDC IN 12VDC IN MTR 1 HALL A MTR 1 HALL B MTR 1 HALL C GND HALL NEUT MTR 1 A B C HALL A HALL B HALL C A B C HALL A HALL B HALL C A B C MTR 2 HALL A MTR 2 HALL B MTR 2 HALL C MTR 3 HALL A MTR 3 HALL B MTR 3 HALL C A B C A B C MTR 1 MTR 1 MTR 2 MTR 2 MTR 2 MTR 3 MTR 3 MTR 3 1 0 uF 1 0 uF 1 0 uF...

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