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Maintenance, Service, and Repair
Suspension
Page 2
REPLACE THE REAR SPRINGS
If a spring has failed or is fatigued, then it is
recommended that both rear springs are replaced as a
set.
HINT : In most vehicles it will be easier if the springs
are replaced one at a time.
6. Raise the rear of the vehicle and support with jack
stands.
7. Tie up or support the rear axle so it cannot fall out
of the vehicle.
8. Remove the nuts from the u-bolts holding the
spring to the axle tube.
9. Support the spring so that it cannot fall out of the
vehicle.
10. Remove the lower bolt from the spring hanger.
11. Remove the spring bolt from the other end of the
spring and remove the spring from the vehicle.
12. Inspect the spring bolts and spring hangers for
signs of wear or damage. If any wear or damage
is found, then they must be replaced.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Damaged or worn spring bolts or hangers
could result in sudden failure of the
suspension causing severe bodily injury or
property damage.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
13. Install the new spring in reverse order.
14. If the spring hanger bolts do not have a grease
fitting, lube the spring bushings before installing
the spring.
15. Torque the spring hanger bolts to 20 ft-lbs.
16. Lower the vehicle.
17. Reconnect the main positive and negative cables
at the batteries.
18. Remove the blocks from behind the wheels.
19. Test drive the vehicle
Typical Spring hanger
Summary of Contents for TT-316-36
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Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
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Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
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