Maintenance, Service, and Repair
Brakes
Page 9
REPLACE FRONT DISC BRAKE
PADS
NOTE: Installing new brake pads will raise the brake
fluid level in the master cylinder.
6. Thoroughly clean the area around the master
cylinder cap.
7. Remove fluid from the master cylinder until it is
1/2 full.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the rear wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
Current Taylor-Dunn
®
brakes are asbestos
free. However, there is the possibility that
the original brakes were replaced with
aftermarket parts containing asbestos. Since
this possibility exists, all brake parts should
be handled as if they contain asbestos. Refer
to appendix C for recommended handling
precautions.
8. Raise the front of the vehicle and support with
jack stands.
9. Remove the 5-wheel nuts holding the wheel to the
front hub.
10. Remove the wheel from the front hub and push it
away from the brake.
NOTE: Refer to the illustration below for the following
steps.
11. Remove the brake body bolts (10) and discard the
lock nuts (1) and brake pads (8).
12. Remove the spacer bushings (6) from the
mounting bracket (5) and discard the bushings.
13. Inspect the brake rotor. See
Inspect the Service
Brakes
section for information regarding
inspecting the brake rotor.
14. Inspect the spacers (7) and replace if any wear or
damage is found.
15. Install new spacer bushings in the mounting
bracket.
16. Install new brake pads and assemble the caliper
in reverse order. Torque the brake body bolts to
11 ft-lbs.
17. Install the tire/wheel assembly onto the hub and
lower the vehicle to the ground.
18. Fill the master cylinder to the proper level. Refer
to
Check Master Cylinder Fluid
section for
information on the proper master cylinder fluid
level.
19. Reconnect the main positive and negative cables
at the batteries.
20. Remove the blocks from behind the wheels and
test drive the vehicle.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Summary of Contents for TT-316-36
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 12: ...TAYLOR DUNN...
Page 28: ...TAYLOR DUNN...
Page 76: ...TAYLOR DUNN...
Page 82: ...TAYLOR DUNN...
Page 96: ...TAYLOR DUNN...
Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...