Maintenance, Service, and Repair
Brakes
Page 10
REPLACE REAR BRAKE PADS
NOTE: Installing new brake pads will raise the brake
fluid level in the master cylinder.
6. Thoroughly clean the area around the master
cylinder cap.
7. Remove fluid from the master cylinder until it is1/
2 full.
8. Raise the rear of the vehicle and support with jack
stands.
9. Remove the tire/wheel assembly.
NOTE: Refer to
Tires and Wheels
section for
information on removing the tire and wheel
assembly.
10. Remove the brake body bolts and discard the lock
nuts and brake pads.
11. Remove the spacer bushings from the mounting
bracket and discard.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Current Taylor-Dunn
®
brakes are asbestos
free. However, there is the possibility that
the original brakes were replaced with
aftermarket parts containing asbestos. Since
this possibility exists, all brake parts should
be handled as if they contain asbestos. Refer
to appendix C for recommended handling
precautions.
12. Inspect the brake rotor. Refer to
Inspect the
Service Brake
section for information regarding
inspecting the brake rotor.
13. Inspect the spacers and replace if any wear or
damage is found.
14. Install new spacer bushings in the mounting
bracket.
15. Back off the parking brake adjustment (wheel park
brake only).
16. Install new brake pads in reverse order. Torque
the brake bodybolts to 11 ft-lbs.
17. Repeat this procedure for the other wheel.
18. Install the tire/wheel assembly and lower the
vehicle to the ground.
19. Fill the master cylinder to the proper level. Refer
to
Check Master Cylinder Fluid
section for
information regarding the correct master cylinder
fluid level.
20. Reconnect the main positive and negative cables
at the batteries.
21. Remove the blocks from behind the wheels.
22. Test drive the vehicle.
Summary of Contents for TT-316-36
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Page 6: ...TAYLOR DUNN...
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Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...