satoh s-650g Instruction Book Download

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Summary of Contents for s-650g

Page 1: ...SATOH TRACTOR S SOG with 4 cylinder PB Gasoline Engine INSTRUCTION BOOK SATOH AGRICULTURAL MACHINE MFG CO LTD KINSAN BLDG NO 5 4 CHOME NIHONBASHI MUROMACHI TOKYO JAPAN PUBLICATION No 018 ...

Page 2: ...ese potentialities the operator s cooperation is a must For this reason not only must he perform daily check and periodical service but also he must strictly follow the instructions given in this manual These instructions can be followed even by a novice however in order to get easier and quicker operations an operator is requested to have a fu II knowledge of the service procedures and a skilled ...

Page 3: ...rottle Lever 8 7 Clutch 8 8 Brake 8 9 6 speed Transmission Gear 9 10 seat 10 11 Differential Lock 10 12 P T O Operation 11 13 Tread Adjustments 12 14 Ballast Weights 14 15 Tire Pressure 14 16 Installing the 3 point Linkage 14 17 Hydraulic System 15 17 1 Features 15 17 2 Mechanism and Operation of Hydraulic System 16 18 Draw bar 18 SECTION 2 REGULAR MAINTENANCE 1 Service 1 1 Daily Inspection 1 2 A ...

Page 4: ... Fuse 14 Brake Adjustment 15 Clutch Adjustment 16 Center Beam and Front Hub 17 Electrical Wiring Chart SECTION 4 SPECIFICATION AND DATA Engine Cooling System Fuel Equipment lubrication System Electrical System Engine Performance Curves Capacities Dimensions Performance Power lift Clutch Brakes P T O Tread Adjustment 3 point linkage Wheel Equipment Travel Speeds 28 29 29 29 30 30 30 31 31 31 32 32 ...

Page 5: ...ne stage lower than requested 50 HOURS SERVICE After first 50 hours of operation the following points should be serviced 1 Replace the engine oil and the oil filter 2 Replace the transmission oil 3 Retighten the cylinder head bolts and adjust the valve clearance 4 Retighten all bolts nuts and screws 5 Check and adjust the fan and governor belts 6 Check the wheels for tire pressure and tire conditi...

Page 6: ...me 1 Bonnet 10 Rim 2 Alternator 11 Clutch pedal 3 Starting motor 12 Pitman arm 4 Steering wheel 13 Silencer pipe 5 Throttle lever 14 Front wheel 6 Selector lever 15 Front tire 7 Seat 16 Hub cap 8 Rear Fender 17 Center oeam 9 Rear tire standard 11 2 1 0 24 18 King pin page 2 ...

Page 7: ... 1 Fig 2 No Part Name No Part Name 19 Louver 24 Instrument panel 20 Filler cap 25 Step 21 Air cleaner 26 Fuel cap 22 Control lever 27 Steering lever 23 Flood light 28 Head lamp page 3 ...

Page 8: ...art Name No Part Name 29 Level gauge 35 Hydraulic pump 30 Carburetor 36 Governor 31 Radiator 37 Oil filter 32 Distributor 38 Brake pedal 33 Fan belt 39 Range lever 34 Governor belt 40 Safety starter switch page 4 ...

Page 9: ...arter switch to START then the engine will start to run After the engine has been started keep off your hand from the starter switch Fig 4 3 Avoid turning the starting motor for 15 consecutive seconds or more 4 U nder the cold climate disengage the clutch by fully depressing the pedal then fully pull out the choke button Start the engine with the throttle lever in the idle running speed After the ...

Page 10: ...ient or the oil pressure switch is faulty Stop the operation and check quantity of the oil and the oil pressure switch condition Fig 5 Instrument Panel and Control System Indicator Instrument A Oil Pressure Warning Lamp B Battery Charge Warning Lamp C Water Temperature Warning Lamp D Lighting Switch E Tractor Meter F Throttle Lever G Starter Switch H Choke wire 2 BATTERY CHARGE WARNING LAMP page 6...

Page 11: ...e light itself Fig 6 Lighting Switch TRACTOR METER The calibration along the lower rim of the meter shows travelling speeds mph at the 6th forward gear The figure in the center of the meter shows the accumulated hours of tractor running with engine revolution at 2 800 rpm Periodical checks are based on the accumulated hours in this meter The upper calibration indicates the engine rpm and the red l...

Page 12: ...ation of a half engaged clutch as maximum as possible It is requested to make the engine speed lower The life of the clutch depends entirely on the operating habit of the user The clutch is combined with the P T O operation 8 BRAKE page 8 To stop the tractor running first make the engine speed lower Then depress the clutch pedal with the left foot and engage the brake with the right foot Note Whil...

Page 13: ... is used for shifting the gears to 1st 2nd and 3rd for for ward and 1st for reverse The lever on the right side is used for chang ing the speed range from High to Low and vice versa Thus a total of 6 for forward and 2 for reverse speeds are at your option N R 2 3 Fig 9 6 Speed Gear Position Running F1 Position Range Lever Selec Posi tor tion Selec 1 tor page 9 ...

Page 14: ...k How to engage the differential lock To engage the differential lock stop the tractor running before start to slip or slow down the tractor speed then depress the pedal by the right heel Faulty engagement at one time depressing is requested the same operation repeatedly with harder depressing If either of the left or right wheel has already begun slipping turn the throttle lever to the idle runni...

Page 15: ... when operating the tractor at high speed or running on a road 12 P T O OPERATION The P T O shaft speed is as shown in Fig 12 When the P T O driven implement is used the following instructions should be observed P T O shaft speed 1092 r p m 540 r p m engine 2800 r p m n I I Lever position L Fig 12 P T O Lever Position A When any implement is mounted on the tractor care should be taken so that the ...

Page 16: ...ter beam with that of the beam extension After this adjustment the tie rod should also be adjusted according to the tread requested Do note that when adjustment of 50 2 in 1 321 mm tread is requested the front wheels of the right and left side should be replaced as one side to the other 13 93 in 100 Fig 14 Adjusting the Tread of the Front Wheels A 1 Steering angle adjustment The front wheel tread ...

Page 17: ...quired the drag link becomes longer while the narrower tread makes the tube shorter B Rear wheel tread adjustment To adjust the rear wheel tread jack up the rear wheels Select the tread required for operation by means of turning the rim inside out or replace the tires of the right and left as one side to the other Fig 16 shows adjustment of the rear wheel tread Fig 16 Rear Wheel Tread Adjustments ...

Page 18: ...ow will result in the quick wear of the tire It is advisable that tire pressure should be checked at least once a week When water ballast is put into the tubes further frequent check is required AG TIRE ESTATE TIRE Front tire 500 15 Rear tire 11 2 1 0 24 Front tire 5 90 15 Rear tire 11 2 10 24 36 93 lbs in2 2 6 kg cm2 16 lbs in2 1 13 kg cm2 27 91bs in2 1 97 kg cm2 17 7 lbs in2 1 25 kg cm2 16 INSTA...

Page 19: ...ever C An automatic neutral device is incorporated so that an implement can readily be raised and lowered by the control lever D Although each valve is not replaceable spool valves and sleeves are made of the same material and their durability has been greatly improved E The hydraulic pump is directly connected to the engine therefore the pump operates independently from the clutch operation F Emp...

Page 20: ...ard the rear of the tractor the hydraulic lift arm moves up and pushed toward the front lowers the lift arm Accordingly an implement can be held at a desired height according to the type of implements Fig 20 Control Lever Note When the control lever placed in UP the lever stopper see Fig 20 A has been set according to each tractor Make no attempt to change the stopper position at your option If th...

Page 21: ...otating blades starts to cultivate with the minimum shock The position C is used for locking the oil returning from the ram cylinder thereby lock lowering of the lift arm It is also usable as a safety device when the tractor moves for hours with an implement or when it is serviced with an implement mounted D External Hydraulic Valve Optional Equipment The external hydraulic valve is operated by th...

Page 22: ...18 DRAW BAR page 18 The S 650G is equipped with the modified swmgmg draw bar as standard which is useful in towing a heavy duty implement ...

Page 23: ...ter than when it is cool Note To keep the tractor clean is the most important The grease nipple should be cleaned before it is filled with grease The oil pan plug and the filler cap should be wiped ott of dust before they are removed All tools and instruments used for the engine transmission and fuel tank should also be kept clean Even a fine dust in the fuel system may cause troubles and power lo...

Page 24: ...eaner s oil bath should be cleaned and refilled with the engine oil up to a specific level Fig 24 E Greasing If the tractor is operated in a dusty or humid place the_ king pin and front axle center pin should be frequently greased Note Before greasing the grease nipples should be cleaned Fig 24 Air Cleanner 1 2 A Service page 20 Generally every 50 hours of operation If necessary increase the frequ...

Page 25: ...the cooling water in the radiator is found insufficient add the water so that the water level becomes 0 98 in 25 mm below the level of water inlet If the radiator has a high pressure loosen the cap as much slowly as possible G Battery If the battery liquid level is found low add distilled water so that the liquid level becomes right over the plates Dry the battery top surface and make sure that th...

Page 26: ...g K Oil filter The filter is of the cartridge type Replacement is required to be made as an unit This replacement is applicable only to a brand new tractor Thereafter replacement is needed every 300 hours of operation Fig 29 Oil Filter page 2 ...

Page 27: ...ound excessively worn replace the plug with a new one Recommendable spark plug NGK B6E Tfie spark plug should be checked and cleaned every 300 hours of operation If necessary replace it Fig 30 Cleaning the Spark Plug M Valve clearance Retighten the cylinder head set bolts then adjust the valve clearanced See Valve Clearance in Section 3 N Fan and governor belts Slack of the fan and governor belts ...

Page 28: ...ecome tame retighten all bolts and nuts 1 3 B Service Every 100 hours of operation page 24 B service is carried out along with the daily check and A service However the following items may be excluded out of A serive 1 Oil filter replacement 2 Hydraulic oil replacement 3 Transmission oil replacement 4 Valve clearance adjustment ...

Page 29: ...ily care A B and C services However out of the A service the following item should be excluded 1 Transmission oil replacement A Gasoline filter replacement To replace the fuel strainer discon nect the pipe at the inlet side and remove the filter from the clamp Make sure that after reinstallation the strainer faces a correct direction Note Particular care should be taken against fire Make sure that...

Page 30: ... Motor Shell Multigrade Oi15W 20 lOW 30 Esso Motor Oil 20W Shell X 100 20W Esso Motor Oil Shell Multigrade 20W 30 IOW 30 Esso Extra Motor Oil IOW 30 Esso Motor Oil 40 Shell X l 00 40 Esso Extra Motor Shell Multigrade Oii20W 40 20 40 30 40 Esso Gear Oil GPSO Shell Spirax SOEP Shell Spirax HOBO Esse Gear Oil GP90 Shell Spirax 90EP Shell Spirax HD 90 Esse Gear Oil GP140 Shell Splrax 140EP Shell Spira...

Page 31: ...3 GREASING DIAGRAM Center pin Drag link King pin Steering lever Thrust bearing carrier Drag lin Holder Brake pedal Fig 34 page 27 ...

Page 32: ...ling water the following instructions should be observed Otherewise corrosion may develop in the cylinder block 1 Make sure that the antifreezing solution is specified as for aluminum engines 2 Before adding the antifreezing solution thoroughly wash the cooling system with a detergent 3 The water to be added to the antifreeze must be clean soft water 4 To refilling with the cooling water be sure t...

Page 33: ...carburetor trouble should be corrected by your SATOH dealer In general the fuel pump needs no disassembling When replacing the gasoline filter remove the cover and clean the housing inside of dust When the fuel pump is found defective the possible cause will be a faulty diaphragm or valve in most cases thus consult your SATOH dealer 3 GOVERNOR There are three parts on the governor where completely...

Page 34: ...e Special care should be exercised so that no dust will enter into the engine Before remove the oil filler cap be sure to clean it and its surrounding area of dust The oil feeder must be also clean When it is used clean the top and outlet of oil To feed the oil use a funnel with a filtering sieve 6 COOLING SYSTEM The cooling water must be always clean and soft water except when using an antifreeze...

Page 35: ... will increase The air cleaner used in a dusty place should be cleaned several times per day 9 BATTERY Under hot climate the battery electrolyte should be checked frequent ly The electrolyte h vel must be about 0 51 0 59 in 12 15 mm above the plates and the top surface of the battery must be kept clean and dry Be sure that the cap vent hole is not clogged If the specific gravity of the electrolyte...

Page 36: ...terminals may possibly be loosened or the regulator is faulty Avoid trying hard to run the starting motor when starting is difficult otherwise the starting motor or the battery will be damaged Consult your SATOH dealer 12 FAN AND GOVERNOR BELTS page 32 Keep correct tension of the fan and governor belts The correct slack of the fan belt is 0 40 0 51 in 22 051bs 10 13 mm 10 kg in the drive direction...

Page 37: ... warning lamp Yellow 14 BRAKE ADJUSTMENT Red Blue Starter switch 8 Red Yellow Starter switch 1G Fig 42 The brakes both for right and left are independent of each other If the tractor frequently makes a right turn in operating particularly in plowing the right side brake lining wears more than the left For adjustment link both right and left brake pedals and adjust the adjusting rods so that they a...

Page 38: ...the A portion as shown in Fig 45 should be greased For other greasing refer to Greasing Chart of SECTION 2 REGULAR MAINTENANCE If the front axle shows excessive wear because of lack of periodical greasing consult your SATOH dealer The front hub is greased when the tractor is assembled in the factory and the preload of the bearing is also set at the same time Every 500 hours of operation they shoul...

Page 39: ... p i k f r i RED WHITE BLACK YELLOW I b J l I IEAO LAMP 12 1 2 5w 25w m r m 1 c r z C I c 1 ...

Page 40: ... 4 2 Valve position Overhead valve system Weight 258 lbs 117 kg Valve clearance Intake 0 010 in 0 25 mm Exhaust 0 010 in 0 25 mm COOLING SYSTEM Thermostat type Wax type Water pump type Geared wing pump Temperature at which thermostat begins to open 180 F 82 C Temperature at which thermostat is fully opened 203 F 95 C FUEL EQUIPMENT Fuel Gasoline Fuel pump Mechanical diaphragm type Fuel filter Cart...

Page 41: ...URVES ft lb 50 Tr 45 40 30 25 Ul e 20 PS J a 5 0 15 10 I Pint HP H Q 1 0 Ol c 0 85 5 0 7 0 55 r g a_ E 250 J t c 0 u 200 o J u 0 1000 1400 1800 2200 2600 3000 3400 Engine speed r p m Fig 47 Engine performance curves page 37 ...

Page 42: ...ght with oil fuel etc total 2 105 lb rear axle 1 389 lb front axle 7161b Turning radius without brakes 102 4 in with brakes 90 6 in PERFORMANCE Maximum P T O horsepower P T O rated P T O horsepower Maximum draw bar pull POWER LIFT 22 7 HP 21 7 HP 1 430 lb Type of hydraulic pump Gear type 7 0 25 Q 3Q 0 04 17 Q 0 4 Q 3 5 Q 36 Q 2 410 mm 1 390 mm 1 343 inm 1 535 mm 373 mm 354 mm 955 kg 630 kg 325 kg ...

Page 43: ...ront 40 9in 1 040 mm 44 9 in 1 140 mm 48 8in 1 240 mm 52 8in 1 341 mm Rear 43 8 in 1 113 mm 46 2 in 1 173 mm 47 9 in 1 217 mm 50 in 1 269 mm 51 7 in 1 313 mm 3 POINT LINKAGE Standard of the lower link D I N category I Diameter of lower pin 0 8661 in 22 mm Diameter of top pin 0 7480 in 19 mm Length of cross shaft 26 771 in 680 mm WHEEL EQUIPMENT AG tires Size PR Tire Pressure Front 500 15 4 371b in...

Page 44: ... 800 r p m Rear Wheel Speed lever 11 2 10 24 Tires Positions mile h km h r p m 1 ll 0 853 1 37 6 64 2 L2 1 220 1 96 9 49 3 H1 1 636 2 63 12 73 4 H2 2 337 3 76 18 10 L3 I 4 620 7 43 35 94 6 H3 8 84 14 23 68 80 R1 LR 1 607 2 59 12 50 R2 HR 3 076 4 95 23 93 page 40 ...

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