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Maintenance, Service, and Repair
Steering
Page 4
REPLACE THE FRONT FORK
6. Remove the 4 bolts holding the steering gear/
column assembly to the frame and pull the
assembly up off of the fork spindle. DO NOT
remove the two remaining bolts holding the
steering gear assembly together.
7. Remove the fork spindle gear from the fork spindle
and remove the woodruff key from the spindle.
8. Lift the front of the vehicle and support with jack
stands.
9. Remove the front wheel/hub assembly and front
brakes. Refer to the
Front Axle Service
section
for information regarding removing these
components.
10. Support the fork so that it cannot fall from the
vehicle and remove fork spindle nut. Remove the
fork from the vehicle.
11. Remove the two front springs. Refer to the
Suspension
section for information regarding
removing the front springs.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Do not allow the brake body to hang by the
brake hose. Hanging by the brake hose may
damage the brake hose resulting in loss of
brakes which may cause serious bodily injury
and/or property damage.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the rear wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
12. Inspect the fork bearings and races and replace
as needed.
13. Assemble in reverse order.
•
Tighten the fork spindle nut to remove all play in
the fork bearings and then an additional 1/4 turn.
•
Refer to the appropriate sections for installation
of the Springs, Wheel, Steering Gear, and Brake.
Summary of Contents for TT-316-36
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Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...