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Maintenance, Service, and Repair
Brakes
Page 11
REPLACE THE WHEEL CYLINDER
Do not ingest brake fluid or allow contact
with skin or eyes. Always wear protective
clothing and a face shield when working with
or around brake fluid.
SKIN CONTACT
Flush area immediately with water for
several minutes. If a rash or skin irritation
develops, get medical attention immediately.
EYE CONTACT
Immediately flush the eye with water for 15
minutes and call physician.
INGESTION
Get medical attention immediately.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheel to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
Current Taylor-Dunn
®
brakes are asbestos
free. However, there is the possibility that
the original brakes were replaced with
aftermarket parts containing asbestos. Since
this possibility exists, all brake parts should
be handled as if they contain asbestos. Refer
to appendix C for recommended handling
precautions.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
Rear Disc Brake Body Assembly
10. Inspect the brake rotor and pads. Refer to
Inspect
the Service Brake
section for information
regarding inspecting the brake rotor.
11. Disconnect the brake hose from the brake body.
12. Install the new brake body assembly in reverse
order.
•
Use teflon tape thread sealant on the brake hose
fitting.
•
Use new nuts on the brake body bolts.
•
Torque the brake body bolts to 11 ft-lbs.
13. Bleed the brakes. Refer to
Bleed the Brakes
section for information regarding bleeding the
brakes.
14. Reconnect the main positive and negative cables
at the batteries.
15. Lower the wheel to the ground.
16. Remove the blocks from behind the wheels.
17. Test drive the vehicle.
6. Raise the wheel off of the ground and support with
jack stands.
7. Remove the tire/wheel assembly. Refer to
Tires
and Wheels
section for information on removing
the tire and wheel assembly.
8. Thoroughly clean the area around the brake body.
9. Remove the brake body bolts and discard the lock
nuts.
Summary of Contents for TT-316-36
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 12: ...TAYLOR DUNN...
Page 28: ...TAYLOR DUNN...
Page 76: ...TAYLOR DUNN...
Page 82: ...TAYLOR DUNN...
Page 96: ...TAYLOR DUNN...
Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...