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Maintenance, Service, and Repair
Transmission
Page 2
CHECK OIL LEVEL
The oil flows freely between the main gear case (3rd
member) and the primary reduction gear case. It is only
necessary to check the oil level of the 3rd member.
Park the vehicle on a level surface.
6. Place an oil drain pan underneath the 3rd member.
7. Remove the fill/level plug.
8. The oil level should be very close to the bottom of
the level plug opening.
a. If the oil level is below the bottom of the opening,
add oil as required until level with the bottom of
the opening. Refer to the
Lube Chart
section
for information regarding type of oil.
b. If oil comes out of the opening, allow to drain
until level with the bottom of the opening.
9. Replace the fill/level plug.
10. Reconnect the main positive and negative cables
at the batteries.
11. Remove the blocks from the wheels.
12. Test drive the vehicle.
CHANGE OIL
6. Raise the rear of the vehicle and support with jack
stands.
7. Place a four quart drain pan under the drive
assembly.
8. Remove the drain plugs from the differential case
and gear case.
9. Once the oil has drained, replace the drain plugs
and lower the vehicle to the ground.
10. Remove the fill/level plug and fill the differential
up to the bottom of the level plug opening. Refer
to the
Lube Chart
section for information
regarding type of oil.
11. Replace the fill plug.
12. Reconnect the main positive and negative cables
at the batteries.
13. Remove the blocks from the wheels.
14. Test drive the vehicle.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
Summary of Contents for TT-316-36
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Page 6: ...TAYLOR DUNN...
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Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...