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SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 8
Example of Fault Code 4003
displayed on the SVD
Fault Code
Description
Corrective action
01004
Discharged battery or defective wiring.
Charge the battery. If the battery is
good, check wiring to the controller.
(note 2)
01005
Speed control overheated.
Allow the controller to cool off. May be
the result of an overloaded vehicle or an
obstruction to the controller heat sink.
01008
Optional speed encoder defective or speed
encoder wiring defective
Repair as required
02000
Start up switches not operated in the correct
order or a defective switch.
Reset switches and start again. (note 1)
02001
Defective wiring
Refer to troubleshooting
04003
Start up switches not operated in the correct
order or a defective switch.
Reset switches and start again. (note 1)
04004
Both the forward and reverse directions are
selected at the same time
Check the forward/ switch and wiring
for shorts.
04005
Start up switches not operated in the correct
order or a defective switch.
Reset switches and start again. (note 1)
04006
Accelerator pedal depressed before the seat
interlock switch is closed
Recycle start up switches and try again.
Possible defective seat switch.
04007
-
Defective wiring
04009
Discharged battery or defective wiring.
Charge the battery. If the battery is
good, check wiring to the controller.
(note 2)
04010
Battery voltage too high
Incorrect battery installed.
04011
Personality fault
Reprogram or replace the controller
(note 3)
04012
Personality fault
Reprogram or replace the controller
(note 3)
04013
Defective wiring or batteries
Refer to troubleshooting
05000
Line contactor coil or wiring shorted
Replace contactor or repair wiring
05006
MOSFET shorted
Refer to troubleshooting
05008
Line contactor welded contacts or wiring
shorted
Replace contactor or repair wiring
05009
MOSFET shorted
Refer to troubleshooting
05046
Line contactor contacts open or defective
wiring
Replace contactor or repair wiring.
Could also be result of open circuit
breaker (refer to troubleshooting)
Smart View Display Fault Codes
Note 1: The start up switches include the following and must be operated in the order listed:
F&R - OFF, Seat Interlock - ON, Key - ON, F&R - Direction (forward or reverse), Accelerator (FS-1) - ON.
Note 2: A Low Battery Fault occurs when the system voltage drops below a preset value. The fault will not reset until
the batteries are fully charged or the problem that caused the fault is repaired.
Note 3: A personality fault occurs when the parameters set in the controller logic is corrupted. This can occur if the
batteries or wiring to the controller is connected or disconnected while the key switch is ON. As per all
maintenance procedure instructions, the key switch must be turned off before any service is performed.
Summary of Contents for TT-316-36
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 12: ...TAYLOR DUNN...
Page 28: ...TAYLOR DUNN...
Page 76: ...TAYLOR DUNN...
Page 82: ...TAYLOR DUNN...
Page 96: ...TAYLOR DUNN...
Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...