Maintenance, Service, and Repair
Brakes
Page 3
Disc Brake Rotor
NOTE: The front brake rotor is an integral part of the front hub. If the brake
rotor is worn beyond its service limits, then the front hub must be
replaced. Refer to
Front Axle Service
for information on replacing
the front hub.
NOTE: Depending on the rear axle configuration, the rear brake rotor may
be an integral part of the rear axle. If the brake rotor is worn beyond
its service limits, then the rear axle must be replaced. Refer to
Transmission
section for information regarding replacing the rear
axle
NOTE: The wheel must be removed to accurately measure the rotor
thickness. Refer to
Tires and Wheels
section for information on
removing the wheel.
1. Measure the run out of the rotor at its maximum
diameter. If the run out exceeds 0.005, then the
rotor must be machined. Do not machine the rotor
beyond its service limits.
NOTE: A bent axle or damaged rear axle could
cause excessive brake rotor run out.
Rotor removed for clarity. The rotor does not
have to be removed for this procedure.
Do not use a rotor that is
worn beyond its service
limits. A rotor worn beyond
its service limits could fail
and cause loss of brakes
resulting in severe bodily
injury and/or property
damage.
2. Measure the thickness of the brake rotor in 3 places.
If the brake rotor thickness is less than 0.20-inches,
then the rotor must be replaced.
Current Taylor-Dunn
®
brakes are asbestos free. However, there is
the possibility that the original brakes were replaced with aftermarket
parts containing asbestos. Since this possibility exists, all brake parts
should be handled as if they contain asbestos. Refer to appendix C
for recommended handling precautions.
Summary of Contents for C0-425-36
Page 2: ......
Page 10: ...TAYLOR DUNN...
Page 18: ...TAYLOR DUNN...
Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
Page 74: ...TAYLOR DUNN...
Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
Page 132: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 182: ...TAYLOR DUNN...
Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
Page 245: ......