Maintenance, Service, and Repair
Steering
Page 11
REPLACE THE STEERING GEAR
6. Raise the front of the vehicle and support with jack stands.
7. There are two allen head set screws holding the
steering shaft to the universal joint. Only one of the
screws must be removed, the other only needs to
be loosened. Refer to the illustration. Loosen the
jam nuts and and remove/loosen the screws.
8. Remove the pitman arm.
9. Support the steering gear so that it cannot fall out
of the vehicle.
Always use a lifting strap, hoist, and jack stands, of adequate capacity
to lift and support the vehicle. Failure to use lifting and support devices
of rated load capacity may result in severe bodily injury.
Failure to support the steering gear will result in the steering gear
falling out of the vehicle and could cause property damage and/or
severe bodily injury.
1. Make sure the key-switch is in the “OFF” position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to prevent vehicle movement.
5. Unplug the main battery connector.
10. Remove the bolts holding the steering gear to the vehicle frame and remove the steering gear
from the vehicle.
11. Install in reverse order. Torque the pitman arm nut to 75-100 ft-lbs. Apply thread locking compound
to the steering shaft allen head screws.
12. Reconnect the main battery connector.
13. Remove the blocks from behind the wheels.
14. Release the parking brake and test drive the vehicle.
Summary of Contents for C0-425-36
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Page 10: ...TAYLOR DUNN...
Page 18: ...TAYLOR DUNN...
Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
Page 74: ...TAYLOR DUNN...
Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
Page 132: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 182: ...TAYLOR DUNN...
Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
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