Maintenance, Service, and Repair
Brakes
Page 19
1. Make sure the key-switch is in the “OFF” position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
The pistons are very fragile. If the piston is damaged it must be
replaced. Failure to replace a damaged piston could lead to brake
failure and result in property damage and/or severe bodily injury.
REPAIR THE BRAKE BODY
Hydraulic brake system components must be kept clean. Make sure
your work area is free from dirt and debris and will contain any brake
fluid spills. Any debris or contaminates left in the brake system could
lead to brake failure and result in property damage and/or severe
bodily injury.
Do not ingest brake fluid or allow contact with skin or eyes. Always
wear protective clothing and a face shield when working with or
around brake fluid.
SKIN CONTACT
Flush area immediately with water for several minutes. If a rash or
skin irritation develops, get medical attention immediately.
EYE CONTACT
Immediately flush the eye with water for 15 minutes and call
physician.
INGESTION
Get medical attention immediately.
6. Remove the brake body from the vehicle.
NOTE: Refer to
Replace the Brake Body Assembly (front or rear)
section for information on removing the brake body.
7. Pull the pistons out of the brake body.
8. Remove the piston rubber boot.
9. Remove the piston o-ring from inside of the brake body.
10. Inspect and replace parts as required.
Summary of Contents for C0-425-36
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Page 10: ...TAYLOR DUNN...
Page 18: ...TAYLOR DUNN...
Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
Page 74: ...TAYLOR DUNN...
Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
Page 132: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 182: ...TAYLOR DUNN...
Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
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