Maintenance, Service, and Repair
Steering
Page 10
12. Depress and turn the tilt spring about 30º and remove the retainer, tilt spring and the spring
guide.
13. Thread an 8-32 machine screw into the pivot pins and pull them out.
14. Install the tilt lever and pull it up to release the tilt housing from the column.
15. Remove the upper shaft inner race and bearing #2.
16. Remove the steering shaft.
17. Rotate the upper shaft 90º and separate it from the upper shaft
18. Rotate the plastic CV bushing 30º and remove it from the steering shaft.
19. If replacing the bearings, remove the inner race from the steering shaft and outer races from the
tilt housing.
20. Remove the roll pin from the lower bushing and the lower bushing from the column.
Assemble
Assemble in reverse order.
Use a soft faced hammer to install the pivot pins.
a.) Pack the upper steering shaft bearings with grease.
b.) Apply grease on the plastic CV bushings.
c.) Lightly grease the pivot pins and pivot spring guide pivot point.
d.) Lightly grease the turn signal switch contacts.
e.) Use locktite on lower U-joint set screws.
1/4 cut flat washer
Upper bearing #1
Upper bearing #2
Tilt spring retainer
Tilt spring
Tilt spring guide
Pivot pin
Upper steering shaft
Plastic CV bushing
Tilt housing
Turn switch
Retaining plate
Circlip
Steering wheel adaptor
Summary of Contents for C0-425-36
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Page 10: ...TAYLOR DUNN...
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Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
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Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
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Page 182: ...TAYLOR DUNN...
Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
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