Electrical Troubleshooting
Troubleshooting
Page 26
Status LED Code Table
The status LED on the Sevcon power unit logic card can be used to give you an idea of where
the problem may be. It is recommended that you complete the troubleshooting procedure to
confirm failure of any component.
LED Status Light
Number
of
Flashes
Fault Description
Possible Cause
Actions
1
Personality fault
See dealer
-
2
Sequence fault
Startup switches not
operated in the correct
order
Reset the switches
and start over (See
Section 2)
3
MOSFET or motor
short
Burned Motor
Repair as required
4
Contactor fault or
open motor
Contactor Failure
Open Circuit
Check contactor and
motor
5
Not used
-
-
6
Accelerator module
fault
FS-1 Micro Switch Failure
Faulty Wiring
Accelerator Failure
Check accelerator
module inputs
7
Discharged battery
Discharged battery or
loose connections
Check battery and
connections to
controller
8
Controller
overheated
Overloaded truck
Wait for controller to
cool
9
ISO coil shorted
ISO Coil Short Circuit
Check coil continuity
and replace as
required
12
Can Buss Fault
Fault in the Wiring to the
dash display or a faulty
Dash Display
NOTE: The Dash Display is
Optional
Check wiring. If
vehicle is not
equipped with a
dash display, check
for debris in the 6-
pin connector on the
logic card
Summary of Contents for C0-425-36
Page 2: ......
Page 10: ...TAYLOR DUNN...
Page 18: ...TAYLOR DUNN...
Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
Page 74: ...TAYLOR DUNN...
Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
Page 132: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 182: ...TAYLOR DUNN...
Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
Page 245: ......