Table of Contents
Disassembly and Reassembly of the
Primary Reduction Gear Case ................................................. 10
Disassembling the 3rd Member ............................................... 13
Assembling the 3rd Member .................................................... 16
Pinion Bearing Preload ............................................................................................... 19
Pinion Gear Shimming Instructions ........................................ 20
Setting the Pinion Gear Depth ................................................................................... 20
Suspension ...............................................................1
Replace the Rear Springs ......................................................... 2
Replace the Front Springs ....................................................... 3
Replace the Shocks .................................................................. 4
Front or Rear .............................................................................................................. 4
Tires and Wheels ......................................................1
Tire Inflation .............................................................................. 2
Tire Inspection .......................................................................... 2
Replace the Rear Tire/Wheel .................................................... 3
Repair the Tire (pneumatic) ..................................................... 4
Replace the Tire (pneumatic) .................................................. 5
Battery Service .........................................................1
Cleaning ..................................................................................... 2
Testing ....................................................................................... 3
Watering ..................................................................................... 5
Charging .................................................................................... 6
Replacing (6-volt batteries only) .............................................. 7
Moist Charge Batteries ............................................................................................... 9
Storage and Returning to Service ........................................... 10
Storage ....................................................................................................................... 10
Returning to Service ................................................................................................... 11
Sevcon Control System Troubleshooting ..............1
Test Equipment Required: .......................................................................................... 2
Important Notes and Instructions ................................................................................ 2
Definitions: .................................................................................................................. 2
Terminology used: ...................................................................................................... 2
Start Troubleshooting Here ......................................................................................... 3
Test 8. Anti-Rolloff Fault .............................................................................................. 21
Sevcon Logic Voltage Reference Table ...................................................................... 22
Status LED Code Table ............................................................................................... 23
Charger Troubleshooting ........................................1
Summary of Contents for C0-425-36
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Page 10: ...TAYLOR DUNN...
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Page 73: ...Maintenance Service and Repair Steering Page 19 Exploded View of Steering Gear...
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Page 98: ...TAYLOR DUNN...
Page 99: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
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Page 183: ...TABLE OF CONTENTS Wire Diagrams Dash 2 Control Panel 3...
Page 186: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Illustrated Parts Page 8 Front Suspension...
Page 196: ...Illustrated Parts Illustrated Parts Page 10 Transmission Assembly 5 7 6 8 9...
Page 198: ...Illustrated Parts Illustrated Parts Page 12 Transmission Gear Case...
Page 200: ...Illustrated Parts Illustrated Parts Page 14 Transmission Differential Case Rear Axle...
Page 202: ...Illustrated Parts Illustrated Parts Page 16 Rear Brakes Brake Body Assembly...
Page 204: ...Illustrated Parts Illustrated Parts Page 18 Rear Suspension 12 FRONT 11 1 5 4 2 17 6 Frame 7 7...
Page 206: ...Illustrated Parts Illustrated Parts Page 20 Motor Master Cylinder 13...
Page 208: ...Illustrated Parts Illustrated Parts Page 22 Automatic Electric Brake...
Page 220: ...Illustrated Parts Illustrated Parts Page 34 Instrument Panel dash 2 Smart View Display...
Page 226: ...Illustrated Parts Illustrated Parts Page 40 Lighting System...
Page 228: ...Illustrated Parts Illustrated Parts Page 42 Seat Cushions and Deck...
Page 230: ...Illustrated Parts Illustrated Parts Page 44 Decals...
Page 237: ...APPENDIX A Special Tools...
Page 239: ...APPENDIX B Torque Values...
Page 242: ...TAYLOR DUNN...
Page 243: ...Appendix C...
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