TALARIA STING TL3000, Service Manual

Page: 4 / 50

LLEXETER.CO.UK
LLEXETER LTD - UNITS 15-18 GREENDALE BUSINESS PARK - WOODBURY SALTERTON - DEVON - EX5 1EW - UNITED KINGDOM
COMPANY NO: 4940600 / VAT REGISTRATION NO: GB825156925 TEL: 01395 233128
Component Nm Bolt Size Component Nm Bolt Size
Belly pan Bolts 7
M6 x 10mm x 2
M6 x 20mm x 2
(with nuts)
Handlebar Mounting Pinch Bolts 15 M8 x 22mm
Brake Pad Retaining Pins 5 Horn Cover Bolts 5
M5 x 10mm x 1
M5 x 14mm x2
Chain Guard Bolts 5 M6 x 14mm Horn Securing Bolt 5 M5 x 10mm
Chain Guard Mount Bolts 5 M6 x 14mm Ignition Switch Bolts 5 M5 x 10mm
Circuit Breaker Bolts 5 M3 x 35mm Left Engine Cover Bolts 5 M6 x 10mm
DC-DC Converter Bolts 7 M6 x 11mm Mirror Assembly Handlebar Fittings 10-20
Engine Mounting Bolt (Rear) 55 M10 x 80mm Mirror Assembly Pinch Bolts 8 M6 x 20mm
Engine Mounting Bolts (Left side) 40
M8 x 75mm, 51mm spacer
M8 x 80mm, 60mm spacer
Number Plate Bracket Bolts
5
8
M5 x 11mm x 2
M6 x 14mm
Engine Mounting Bolts (Right side) 35 M8 x 25mm Rear Brake Caliper Bolts 10 M6 x 18mm
Fork Cap to Damper Rod fitting 15 Thread Lock Rear Brake Caliper Bolts 10 M6 x 18mm, Thread Lock
Front Brake Caliper Bolts 10 M6 x 18mm Rear Brake Disc Bolts 12 M6 x 12mm, Thread Lock
Front Brake Caliper Mounting Bracket 12 M6 x 24mm Rear Brake Hose Guide (Swingarm) 5 M6 x 7mm
Front Brake Disc Bolts 8 M5 x 10mm, Thread Lock Rear Brake Master Cylinder Clamp Bolts 7 M5 x 16mm
Front Brake Hose Guide (Fork) 5 M4 x 17mm Rear Fairing Undertray/Cover
7
4
M6 x 14mm x 5
Screw x 4
Front Brake Master Cylinder Clamp Bolts 7 M5 x 16mm Rear Mudguard (Swingarm) Bolts 5 M6 x 14mm
Front Fork Caps 20 Rear Sprocket Bolts 30 M8 x 18mm, Thread lock
Front Fork Leg Guards 5 M5 x 8mm Rear Subframe Assembly 20 M8 x 20mm
Front Fork Lower Yoke Pinch Bolts 10 M5 x 16mm Rear Wheel Spindle 50 ± 5
Front Fork Top Yoke Pinch Bolts 7 M5 x 16mm Saddle Fittings 5 M6 nuts
Front Indicator Mount Bolts 7 M6 x 12mm Seat Cowling (Front) 5 M6 x 10mm
Front Mudguard Bolts 5 M6 x 14mm Seat Lock Bolts 5 M6 x 14mm
Front Wheel Spindle 15 M16 x 12mm Shock Absorber Lower Bolt 25-30 M8 x 60mm
Front Wheel Spindle Pinch Bolts 10 M5 x 15mm, Thread lock Shock Absorber Upper Bolt 30 M8 x 54mm
Gearbox Casing to Motor Bolts
12
5-7
M6 x 25mm x6
M6 x 8mm x 2
Speedometer Clamp Bolts 5 M4 x 12mm
Gearbox Cover Bolts 25 M8 x 34mm Speedometer Mount Bolts 5 M4 x 7mm
Gearbox Oil Drain Bolt 50 M16 x 12mm Speedometer Switchgear Bolts 5 M3 x 8mm
Handlebar Clamp Bolts 8 M5 x 12mm Steering Stem Crown Bolt 8 M6 x 30mm
Handlebar Left Switchgear Bolts 5 M5 x 22mm Suspension Linkage Bolts 25-30
M8 x 64mm Upper
M8 x 84 Lower
Handlebar Right Switchgear Bolts 7 M5 x 11 Swingarm Pivot Bolts 50-60 Thread Lock
Headlamp Bracket Bolts 8 M6 x 14mm Top Yoke Stem Pinch Bolt 10
Headlamp Mounting Bolts 8 M5 x 12mm
Torque Settings
Service Schedule
Talaria Sting Service Schedule Interval 1 / Mileage Interval 2 Interval 3 Interval 4 Interval 5 Repeating
(On & Off Road Versions)
3 Months / 250m 6 Months / 500m 12 Months / 1000m 18 Months / 1500m 24 Months / 2000m Every 6 Months / 500m
Motor Controller I I C I C C
Throttle play I I I I I I
Brake system I I I I I I
Drive Chain/ Belt A/G A/G A/G A/G A/G A/G
Suspension I C I C I C
Swingarm Suspension Link Bushes
I G I G I I/G
Tyres: pressure,damage, tread etc. I I I I I I
Bearings (wheels, suspension, swingarm) I I I I I I
Headrace Bearings I G I G I I/G
Side stand saftety switch I I I I I I
All Fixings I I I I I I
Electrical system
I I I I I I
Brake Fluid I I R I R R
Gearbox oil I I R I R R
A: Adjust I: Inspect R: Replace C: Clean G: Grease