Suzuki GSX-R600 Manual Download

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1-1

CAN BE AVOIDED ............................................................. 1-2

IF YOU DON’T HAVE A HELMET, BUY A HELMET AND
WEAR IT EVERY TIME YOU RIDE ..................................................................... 1-2
IF A COLLI

ION I

IMMINENT, DO

OMETHING ............................................. 1-3

PECIAL

ITUATION

REQUIRE

PECIAL CARE .......................................... 1-4

KNOW YOUR LIMIT

.......................................................................................... 1-4

BE EXTRA

AFETY-CON

CIOU

ON BAD WEATHER DAY

........................ 1-5

PRACTICE AWAY FROM TRAFFIC ................................................................... 1-5
IN

PECTION BEFORE RIDING .......................................................................... 1-5

ACCE

ORIE

AND LOADING ......................................................................... 1-5

CARRYING A PA

ENGER ............................................................................... 1-6

MOTORCYCLE

AFETY FOUNDATION’

“RIDING TIP

AND PRACTICE GUIDE” HANDBOOK

(FOR OWNER

IN U

A) ..................................................................................... 1-6

TREET

MART ........................................................................................... 1-6

LABEL

............................................................................................................... 1-6

CONCLU

ION ..................................................................................................... 1-7

Summary of Contents for GSX-R600

Page 1: ... servicing and maintaining a passenger vehicle or off road vehicle can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and w...

Page 2: ...ing these instructions explicitly you will ensure a long trouble free operating life for your motorcycle This motorcycle also conforms to the U S Environmental Protection Agency EPA and California Air Resource Board CARB emis sion regulations which apply to new motorcycles The proper adjustment of engine components is necessary for this motorcycle to comply with the EPA and CARB regulations Theref...

Page 3: ...our motorcycle Suzuki reserves the right to make production changes at any time without notice and without incur ring any obligation to make the same or similar changes to vehi cles previously built or sold Suzuki Motor Corporation believes in conservation and pro tection of Earth s natural resources To that end we encourage every vehicle owner to recycle trade in or properly dis pose of as approp...

Page 4: ...IL AND COOLANT RECOMMENDATIONS CONTROLS EQUIPMENT AND ADJUSTMENTS BREAK IN AND INSPECTION BEFORE RIDING RIDING TIPS ACCESSORY USE AND MOTORCYCLE LOADING INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYCLE CLEANING CONSUMER INFORMATION SPECIFICATIONS INDEX ...

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Page 6: ...ETHING 1 3 SPECIAL SITUATIONS REQUIRE SPECIAL CARE 1 4 KNOW YOUR LIMITS 1 4 BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS 1 5 PRACTICE AWAY FROM TRAFFIC 1 5 INSPECTION BEFORE RIDING 1 5 ACCESSORIES AND LOADING 1 5 CARRYING A PASSENGER 1 6 MOTORCYCLE SAFETY FOUNDATION S RIDING TIPS AND PRACTICE GUIDE HANDBOOK FOR OWNERS IN USA 1 6 BE STREET SMART 1 6 LABELS 1 6 CONCLUSION 1 7 ...

Page 7: ...ED The most common type of motor cycle accident in the U S occurs when a car traveling towards a motorcycle turns left in front of the motorcycle Is that because other drivers are out to get motorcy clists No Other drivers simply don t always notice motorcyclists Ride defensively Wise motorcy clists use a strategy of assuming they are invisible to other drivers even in broad daylight Pay care ful ...

Page 8: ...s potential stop ping power The front and rear brakes can and should be used together to maximize braking effectiveness Experienced motorcyclists learn to cover the front brake lever by lightly resting a couple of fingers over the lever when riding in traffic and near intersections to give their reaction time a head start Emergency stopping and swerv ing are techniques that you should practice and...

Page 9: ...ying within them will help you avoid accidents A major cause of accidents involv ing only a motorcycle and no cars is going too fast through a turn Before entering a turn select an appropriately low cornering speed Even on straight roads ride at a speed that is appropriate for the traffic visibility and road condi tions your motorcycle and your experience Riding a motorcycle safely requires that y...

Page 10: ... in a non traffic situation until you are thoroughly familiar with your machine and its controls Again consider taking one of the MSF s Rider Courses Even experts will be pleased with the caliber of the information pre sented in these courses As the MSF says The more you know the better it gets INSPECTION BEFORE RIDING Review the instructions in the INSPECTION BEFORE RIDING section of this manual ...

Page 11: ...at could get caught in the wheel or the chain Passengers must be tall enough that their feet reach the footrests MOTORCYCLE SAFETY FOUNDATION S RIDING TIPS AND PRACTICE GUIDE HANDBOOK FOR OWNERS IN USA This special handbook supplied with your owner s manual con tains a variety of safety tips help ful hints and practice exercises This manual can increase your riding enjoyment and safety You should ...

Page 12: ...ected by wearing a helmet and other protective gear and learn ing emergency braking and swerving techniques to minimize the damage to you and your machine The best way to learn basic riding skills and evasive maneuvers or refresh your own riding skills is to take one of the courses offered by the Motorcycle Safety Foundation Your Suzuki dealer can help you locate the fundamental or advanced riding...

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Page 14: ...2 1 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATIONS FUEL 2 2 ENGINE OIL 2 4 ENGINE COOLANT SOLUTION 2 6 ...

Page 15: ...on If the situation is not improved by changing consult your Suzuki dealer Oxygenated fuels which meet the minimum octane requirement and the requirements described below may be used in your motorcycle without jeopardizing the New Vehicle Limited Warranty or the Emission Control System War ranty NOTE Oxygenated fuels are fuels which contain oxygen carry ing additives such as alcohol Gasoline Ethan...

Page 16: ...e meets these requirements check with the service station operator or the fuel supplier NOTE To help minimize air pollution Suzuki recommends that you use oxygenated fuels Be sure that any oxygenated fuel you use has octane rat ings of at least 90 pump octane R M 2 method If you are not satisfied with the drivability of your motorcycle when you are using an oxy genated fuel or if engine ping ing i...

Page 17: ...SM or SN with a JASO classifica tion of MA MA1 MA2 API American Petroleum Institute JASO Japanese Automobile Standards Organization NOTE SUZUKI highly recom mends the use of ECSTAR brand engine oil ECSTAR has been specially formulated for your SUZUKI product and contributes to the desired motorcycle perfor mance and ideal riding experi ence SAE Engine Oil Viscosity Suzuki recommends the use of SAE...

Page 18: ...1 Code number of oil sales company 2 Oil classification Energy Conserving Suzuki does not recommend the use of ENERGY CONSERVING or RESOURCE CONSERVING oils Some engine oils which have an API classification of SH SJ SL SM or SN have an ENERGY CONSERVING or RESOURCE CONSERVING indication in the API classification donut mark These oils can affect engine life and clutch performance API SG SH SJ SL SM...

Page 19: ...i freeze solution Therefore engine coolant should be used at all times even though the atmospheric temperature in your area does not go down to the freezing point WARNING Engine coolant is harmful or fatal if swallowed or inhaled Solution can be poisonous to animals Do not drink antifreeze or cool ant solution If swallowed do not induce vomiting Immedi ately contact a poison control center or a ph...

Page 20: ...er only Water other than distilled water can cor rode and clog the aluminum radia tor Required amount of engine cool ant water solution capacity total 2700 ml 2 9 US qt NOTE This 50 mixture will protect the cooling system from freezing at temperatures above 31 C 24 F If the motorcycle is to be exposed to temperature below 31 C 24 F this mix ing ratio should be increased up to 55 40 C 40 F or 60 55...

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Page 22: ... IGNITION SWITCH 3 5 INSTRUMENT PANEL 3 8 LEFT HANDLEBAR 3 22 RIGHT HANDLEBAR 3 25 FUEL TANK CAP 3 28 GEARSHIFT LEVER 3 29 REAR BRAKE PEDAL 3 30 SEAT LOCK AND HELMET HOLDERS 3 30 SIDE STAND 3 32 SUSPENSION ADJUSTMENT 3 33 FOOTRESTS AND GEARSHIFT LEVER POSITION CHANGE 3 38 ...

Page 23: ...T AND ADJUSTMENTS LOCATION OF PARTS GSX R600 1Clutch lever 2Left handlebar switches 3Ignition switch 4Instrument panel 5Front brake fluid reservoir 6Right handlebar switches 7Throttle grip 8Front brake lever 9Fuel tank cap ...

Page 24: ...3 3 GSX R600 0Battery AFuses BSeat lock CHelmet holders DTools EGearshift lever FSide stand ...

Page 25: ...3 4 GSX R600 GRear brake pedal ...

Page 26: ...ht and taillight will auto matically turn on The key cannot be removed in this position NOTE Start the engine promptly after turning the key to the ON position or the battery will lose power due to consumption by the headlight and taillight WARNING Due to the location of the steer ing damper some key chains could get caught between the steering damper and the steer ing stem nut This could inter fe...

Page 27: ...lebar slightly to the right P PARKING position Taillight will come on to increase visibility for temporary roadside parking at night The key can be removed and the steering will be locked WARNING Turning the ignition switch to the P PARKING or LOCK position while the motorcycle is moving can be hazardous Moving the motorcycle while the steering is locked can be hazardous You could lose your balanc...

Page 28: ...alls down due to a slip or collision unex pected damage to the motorcy cle could cause the engine to keep running which could result in a fire or could result in injury from moving parts such as the rear wheel If the motorcycle falls down turn the ignition switch off immediately Ask your autho rized Suzuki dealer to inspect the motorcycle for unseen damage ...

Page 29: ...osition and returns to the home position All LCD segments appear and then show the normal display If the tachometer needle does not point to zero follow the procedure below to reset the tachometer 1 Press and hold the ADJ button 1 and turn on the ignition switch 2 Hold the ADJ button 1 for 3 5 seconds 3 Release the ADJ button 1 Rap the ADJ button twice NOTE The reset procedure from step 1 to step ...

Page 30: ...he gear position indicator does not indicate a num ber but indicates Speedometer 6 The speedometer indicates the road speed in miles per hour or kilometers per hour NOTE Set the meter display A to odometer then press and hold buttons ADJ 1 and SEL B for 3 seconds to switch between mph and km h At the same time the odometer will be changed between mile and km Select mph or km h as appro priate to c...

Page 31: ...e display A in the odometer display indicates FI or Sd continuously and the red indi cator light 7 blinks The engine will not run in this mode NOTE The indicator displays FI when the fuel injection system has malfunction The indicator displays Sd when the steering damper solenoid battery voltage and speed sensor have malfunc tion NOTE If the display indicates FI or Sd continuously and the red indi...

Page 32: ...indicator light should go out if there is enough fuel in the tank When the fuel in the fuel tank drops below approximately 3 9 L 1 0 US gal this indicator blinks When the fuel in the fuel tank drops below approximately 1 5 L 0 4 US gal this indicator light comes on and remains on NOTE When the fuel indicator light comes on you should add fuel to the fuel tank at the first opportunity to avoid runn...

Page 33: ...is turned to the ON position the test pattern is displayed The dis play is memorized when the igni tion switch is turned off and the memorized display appears when the ignition switch is turned on again To change the display push the SEL button B or right handlebar switch of lap time counter switch The display changes in the order below METER METER Odometer Trip meter 1 Trip meter 2 Reserve trip m...

Page 34: ... and start counting again NOTE The trip meter will be reset to zero when the battery is removed or battery is discharged Reserve trip meter The reserve trip meter counts dis tance from fuel tank reserve point until the fuel tank is refilled The fuel level indicator starts blinking and the reserve trip meter starts counting when the fuel level reaches the reserve point The trip meter will be reset ...

Page 35: ... Push the SEL button B or METER or METER to return to the clock mode Instrument panel light brightness Pushing the ADJ button 1 will change the instrument panel light brightness in 5 steps The bright ness indicator indicates bright ness from min to max Lap time counter The lap time counter can counts 99 lap times and total time The lap time counter indicates from 00 00 00 to 99 59 99 1 To use lap ...

Page 36: ... display stops blinking 2 Push METER to start lap time counter 1 Lap number 2 Lap time 3 Total time 3 When the METER is pushed the lap time counter records lap time data and the display shows lap number and then shows lap time for 4 sec onds 4 Push METER to stop lap time counter METER 1 METER METER METER ...

Page 37: ...an 3 sec onds Display shows lap number and lap time alter nately 2 Push METER or METER to increase or decrease lap number 3 L F indicates minimum lap time 4 Press and hold the SEL but ton B for more than 3 sec onds The lap time counter returns to lap time measure mode 3 METER METER 3 ...

Page 38: ...or and oil pressure indicator The display G normally indicates coolant tem perature The oil pressure symbol activates when the oil pres sure is low Engine Coolant Temperature Indicator When the ignition switch is turned to the ON position the display shows the test pattern for 3 sec onds Then the display changes to the engine coolant temperature indicator While the coolant tem perature is below 67...

Page 39: ... engine to let it cool Do not run the engine until the engine coolant temperature indicator light goes off NOTICE After starting the engine open ing the throttle or running the motorcycle with the oil pres sure indicator light turned on may adversely affect the engine Make sure that the oil pressure indicator light has turned off before operating the throttle or running the motorcycle NOTICE Ridin...

Page 40: ...range LED White LED LED1 LED2 LED3 When the white LED is set at 10000 r min and orange LED range is set at 500 r min The LED setting will be changed as follows 1 White LED Lighting 2 White LED Brightness 3 White LED Preset RPM Setting 4 Orange LED Preset RPM Range Setting Engine rpm and preset rpm r min Orange LED E White LED F LED1 LED2 LED3 Engine rpm 8500 8500 Engine rpm 9000 9000 Engine rpm 95...

Page 41: ...the lighting mode The mode changes as follows LIGHT BLINK NO LIGHT LIGHT The white LED comes on in the LIGHT mode and blinks in the BLINK mode The engine rpm indicator mark comes on when the mode is in LIGHT or BLINK mode is selected When the SEL but ton B is pushed in the NO LIGHT mode the selection mode will be canceled and it will return the normal display mode LIGHT BLINK NO LIGHT White LED Bl...

Page 42: ...When the ADJ button 1 is held in the preset rpm will advance continuously 4 Orange LED Preset RPM Range Setting 1 Push the SEL button B from the white LED preset rpm setting mode to change orange LED preset rpm range setting 2 Push the ADJ button 1 to change orange LED preset rpm range as follows 250 r min 500 r min 1000 r min 250 r min When the White LED is preset at 10000 r min 3 Push the SEL bu...

Page 43: ...ights and indi cators will flash simultaneously when the switch is turned on with the ignition switch in the ON or P position Use the hazard warning lights to warn other traffic during emergency parking or when your vehicle could other wise become a traffic hazard NOTICE Sticking tape or placing objects in front of the headlight can obstruct headlight heat radiation This can result in headlight da...

Page 44: ...ndicator shows A 3 Push the Suzuki drive mode selector to change drive mode The Suzuki drive mode indica tor indicates actual drive mode NOTE Operating the Suzuki drive mode selector while riding with the throttle opened will change the engine speed because of engine power characteristics change The Suzuki drive mode indica tor blinks when drive mode change operation is failed Turning off the igni...

Page 45: ...indicator light will also flash intermittently To cancel turn signal operation push the switch in WARNING Failure to use the turn signals and failure to turn off the turn signals can be hazardous Other drivers may misjudge your course and this may result in an accident Always use the turn signals when you intend to change lanes or make a turn Be sure to turn off the turn signals after completing t...

Page 46: ... position When changing the brake lever position always be sure the adjuster stops in the proper posi tion a projection of the brake lever pivot should fit into the depression of the adjuster This motorcycle is delivered from the factory with its adjuster set on position 3 NOTICE Changing the engine stop switch from to or from to to while riding may damage to the engine or the catalytic converter ...

Page 47: ...arted if The transmission is in neutral and the clutch is disengaged or The transmission is in gear the side stand is fully up and the clutch is disengaged NOTE The headlight will go off when the electric starter switch is pushed METER NOTICE Engaging the starter motor for more than five seconds at a time can damage the starter motor and wiring harness from overheating Do not engage the starter mo...

Page 48: ...he neutral indicator light and the gear position indicator are not giving proper indications starting the engine can cause serious engine damage Before starting the engine make sure of the followings When the neutral indicator light comes on the gear position indicator should indicate 0 Neutral When the neutral indicator light goes off the gear posi tion indicator should indicate either 1 2 3 4 5 ...

Page 49: ...p the fuel tank Do not use bad gas oline which is contaminated with dirt dust water or other liquid Be careful that dirt dust or water do not enter the fuel tank when refu eling Fuel tank capacity 17 0 L 4 5 US gal 16 0 L 4 2 US gal California 1Fuel level 2Filler neck WARNING If you overfill the fuel tank fuel may overflow when it expands due to engine heat or heating by the sun Fuel that overflow...

Page 50: ...mission is in neutral the green indicator light on the instrument panel will be lit However even though the light is illuminated cautiously and slowly release the clutch lever to make sure that the transmission is posi tively in neutral WARNING Failure to follow safety precau tions when refueling could result in a fire or cause you to breathe toxic fumes Refuel in a well ventilated area Make sure ...

Page 51: ...ight will be illuminated when the rear brake is operated SEAT LOCK AND HELMET HOLDERS Front Seat To remove the front seat 1 Remove the fasteners Unhook the hooks Remove the right and left side frame cover 1 2 Remove the right and left screws 2 3 Raise the front end of the seat and slide it forward ...

Page 52: ...end of the seat and slide it forward To reinstall the seat slide the seat hooks into the seat hook retainers and push down firmly until the seat snaps into the locked posi tion WARNING Failure to install the seat prop erly could allow the seat to move and cause loss of rider control Fasten the seat securely in its proper position WARNING Failure to install the seat prop erly could allow the seat t...

Page 53: ...rks as follows If the side stand is down and the transmission is in gear the engine can not be started If the engine is running and the transmission is shifted into gear with the side stand down the engine will stop running If the engine is running and the side stand is put down with the transmission in gear the engine will stop running WARNING Riding with a helmet fastened to the helmet holder ca...

Page 54: ...nt when you turn left Check operation of the side stand ignition interlock sys tem before riding Always retract the side stand com pletely before starting off NOTICE If you do not take proper pre cautions when parking the motorcycle can fall over Park the motorcycle on firm level ground whenever possi ble If you must park on an incline aim the front of the motorcycle uphill and put the transmissio...

Page 55: ...ompression damping force can be individually adjusted by turning the respective adjusters The rebound damping force adjuster 2 and compres sion damping force adjuster 3 are located at the top of the front suspension To adjust the damping force set the adjuster to the standard set ting first and then adjust the adjuster to the desired position To set the rebound damping force adjuster to the standa...

Page 56: ...n the damping force The damping force should be adjusted gradu ally 1 8 turn at a time to fine tune the suspension REAR SUSPENSION Spring Pre load Adjustment This adjustment can be per formed by changing the adjuster ring position However Suzuki recommends that this adjustment be done by your authorized Suzuki dealer since a special tool is needed for this job WARNING Unequal suspension adjust men...

Page 57: ...stroke speed and low stroke speed compression damping force adjusters 2 3 are located at the left side of the rear suspen sion To adjust the damping force set the adjuster to the standard set ting first and then adjust the adjuster to the desired position To set the rebound damping force adjuster to the standard position turn the adjuster clockwise until it stops and then turn it counter clockwise...

Page 58: ... damping force adjuster 3 To adjust the damping force turn the adjuster in fully and then turn it out The fully turned in position provides the stiffest damping force and turning the adjuster out will soften the damping force Count the number of turns from the fully turned in position To set the low stroke speed damping force to the standard position turn the adjuster clockwise until it stops and ...

Page 59: ...remount it to the desired posi tion 3 Tighten the bolts to the speci fied torque Footrest bracket tightening torque 23 N m 2 3 kgf m 16 5 lbf ft NOTE Apply a drop of SUZUKI THREAD LOCK 1342 to the footrest mounting bolts 1 4 Adjust the rear brake pedal height by referring to the REAR BRAKE PEDAL ADJUSTMENT section in this manual WARNING Failure to torque bolts and nuts properly could lead to an ac...

Page 60: ... tightening torque 23 N m 2 3 kgf m 16 5 lbf ft NOTE Apply a drop of SUZUKI THREAD LOCK 1342 to the footrest mounting bolts 1 4 Remove the circlip 2 with snap ring pliers Remove the gearshift lever NOTE Replace with a new circlip when refitting it WARNING Failure to torque bolts and nuts properly could lead to an acci dent Torque bolts and nuts to the proper specifications If you are not sure of t...

Page 61: ... tion Tighten the pivot bolt securely 65 75 mm 2 6 3 0 in 7 Loosen the lock nuts 3 Turn the rod 4 and adjust the gear shift lever position 8 Rotate the rod 4 to locate the gearshift lever 65 75 mm 2 6 3 0 in below the top face of the footrest 9 Tighten the lock nuts to secure the rod in the proper position ...

Page 62: ...4 1 4 BREAK IN AND INSPECTION BEFORE RIDING BREAK IN 4 2 INSPECTION BEFORE RIDING 4 3 ...

Page 63: ...on the engine com ponents during break in you must be careful not to load the engine too much Breaking in the New Tires New tires need proper break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160 km 100 miles before attempting maxi mum performance Avoid hard acceleration hard cornering and hard...

Page 64: ...CE section of this Owner s Manual Pay particular attention to the CAUTION and WARNING messages in that sec tion INSPECTION BEFORE RIDING WARNING Failure to inspect your motor cycle before riding and to prop erly maintain your motorcycle increases the chances of an accident or equipment dam age Always inspect your motorcy cle each time you use it to make sure it is in safe operat ing condition Refe...

Page 65: ...t play in the throttle cable Smooth operation and positive return of the throttle grip to the closed position Clutch 7 28 Correct lever play Smooth and progressive action Brakes 3 25 3 30 7 34 Proper pedal and lever operation Fluid level in the reservoir to be above LOWER line Correct pedal and lever play No sponginess No fluid leakage Brake pads not worn down to the limit line Suspension 3 33 Smo...

Page 66: ...5 5 1 RIDING TIPS STARTING THE ENGINE 5 2 STARTING OFF 5 4 USING THE TRANSMISSION 5 5 RIDING ON HILLS 5 6 STOPPING AND PARKING 5 7 CARRYING A PASSENGER 5 8 ...

Page 67: ...ly system stops the engine when the motor cycle is overturned Turn off the ignition switch before restarting the engine NOTICE If the neutral indicator light and the gear position indicator are not giving proper indications starting the engine can cause serious engine damage Before starting the engine make sure of the followings When the neutral indicator light comes on the gear position indicator...

Page 68: ...r where there is little or no ventilation NOTICE After starting the engine open ing the throttle or running the motorcycle with the oil pres sure indicator light turned on may adversely affect the engine Make sure that the oil pressure indicator light has turned off before operating the throttle or running the motorcycle NOTICE Leaving the engine running for an extended period or keeping the throt...

Page 69: ... stand is down the engine will stop running WARNING Riding at excessive speeds increases your chances of los ing control of the motorcycle which can result in an acci dent Always ride at a speed that is proper for the terrain visibility and operating conditions and your skills and experience WARNING If you remove even one hand or foot from the motorcycle you can reduce your ability to con trol the...

Page 70: ...schedule Shifting down schedule Disengage the clutch when the motorcycle speed drops below 12 mph 20 km h Gear position mph km h 1st 2nd 12 20 2nd 3rd 19 30 3rd 4th 25 40 4th 5th 31 50 5th 6th 37 60 Gear position mph km h 6th 5th 31 50 5th 4th 25 40 4th 3rd 19 30 WARNING Downshifting when engine speed is too high can cause the rear wheel to skid and lose traction due to increased engine braking re...

Page 71: ...steep slope use the engine compression to assist the brakes by shifting to a lower gear Continuous brake appli cation can overheat the brakes and reduce their effectiveness Be careful however not to allow the engine to overrev NOTICE Revving the engine into the red zone can cause severe engine damage Never allow the engine to rev into the red zone in any gear NOTICE Improper gearshift lever opera ...

Page 72: ...nt or rear brake can cause skidding and loss of control Apply both brakes evenly and at the same time WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn WARNING Hard braking on wet loose rough or other slippery sur faces can cause wheel skid and loss of control Brake lightly and with care on slippery or irregular surfaces WARNING Following an...

Page 73: ...ASSENGER Before you invite someone to be a passenger on your motorcycle you need to be thoroughly familiar with motorcycle operation Adjust tire pressures and suspension according to the Tire Pressure and Loading section and the Sus pension section of this manual The passenger should always hold onto your waist or hips or onto the seat strap or grab bar as equipped Ask your passenger not to make a...

Page 74: ...6 1 6 ACCESSORY USE AND MOTORCYCLE LOADING ACCESSORY USE 6 2 ACCESSORY INSTALLATION GUIDELINES 6 2 LOADING LIMIT 6 3 LOADING GUIDELINES 6 4 MODIFICATION 6 4 ...

Page 75: ...s low as possible as close to the motorcycle and as near the center of gravity as is feasible Check that the mounting brackets and other attach ment hardware are rigidly mounted Inspect for proper ground clearance and bank angle Inspect that the accessory does not interfere with the operation of the suspension steering or other control oper ations WARNING Improper installation of acces sories or m...

Page 76: ...ness or create hazardous situ ations Do not pull a trailer or sidecar This motorcycle is not designed to pull a trailer or sidecar LOADING LIMIT Never exceed the G V W Gross Vehicle Weight of this motorcycle The G V W is the combined weight of the machine accessories pay load rider and passenger When selecting your accesso ries keep in mind the weight of the rider as well as the weight of the acce...

Page 77: ...l equipment may render the vehicle unsafe or illegal Obey all applicable regula tions in your area including federal and state regulations regarding environmental protection Suzuki s limited warranties may not cover damage caused by modifications that would change the original vehicle specifications including without limitation modi fications of any emission related parts such as the carburetor s ...

Page 78: ... not be responsible in any way for per sonal injury or damage to the motorcycle caused by frame mod ifications Bolt on accessories that do not modify the frame in any way may be installed provided that you do not exceed the loading limit described in this section WARNING Modification to an aluminum alloy frame such as drilling or welding weakens the frame This could result in an unsafe operating c...

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Page 80: ...7 10 SPARK PLUGS 7 14 ENGINE OIL 7 20 ENGINE IDLE SPEED INSPECTION 7 26 THROTTLE CABLE PLAY 7 26 FUEL HOSE 7 27 CLUTCH ADJUSTMENT 7 28 ENGINE COOLANT 7 28 DRIVE CHAIN 7 30 BRAKES 7 34 TIRES 7 39 SIDE STAND IGNITION INTERLOCK SYSTEM 7 42 FRONT WHEEL REMOVAL 7 43 REAR WHEEL REMOVAL 7 46 LIGHT BULB REPLACEMENT 7 49 FUSES 7 55 CATALYTIC CONVERTER 7 57 ...

Page 81: ... MOTORCY CLE REPAIR ESTABLISHMENT OR INDIVIDUAL USING ANY MOTORCYCLE PART WHICH HAS BEEN CERTIFIED UNDER THE PROVISIONS IN THE CLEAN AIR ACT Sec 207 a 2 WARNING Improper maintenance or fail ure to perform recommended maintenance can lead to an accident Keep your motorcycle in good condition Ask your Suzuki dealer or a qualified mechanic to perform the maintenance items marked with an asterisk You ...

Page 82: ...and odorless Breathing carbon monoxide can cause death or severe injury Never start the engine or let it run indoors or where there is little or no ventilation NOTICE Servicing electric parts with the ignition switch in the ON position can damage the elec tric parts when the electric cir cuit is shorted Turn off the ignition switch before servicing the electric parts to avoid short circuit damage ...

Page 83: ...el hose 7 27 I I I I Evaporative emission control system California model only I I Engine oil 7 20 R R R R R Engine oil filter 7 20 R R Throttle cable play 7 26 I I I I I PAIR air supply system I I Throttle valve synchronization I CA only I I Engine coolant 7 28 SUZUKI SUPER LONG LIFE COOLANT Blue Replace every 4 years or 48000 km 29000 miles SUZUKI LONG LIFE COOLANT Green or an engine coolant oth...

Page 84: ...or the California model Interval months 2 12 24 36 48 km 1000 6000 12000 18000 24000 Element miles 600 4000 7500 11000 14500 Brakes 7 34 I I I I I Brake hose 7 34 I I I I Replace every 4 years Brake fluid 7 35 I I I I Replace every 2 years Tires 7 39 I I I I Steering I I I Front forks 3 34 I I Rear suspension 3 35 I I Chassis bolts and nuts T T T T T Lubrication 7 7 Lubricate every 1000 km 600 mil...

Page 85: ...ff any oil residue with a cloth NOTE Do not confuse the grease like residue on the steering damper s shaft with an oil leak Collection of this residue is normal and is from oil seal lubricant used in the damper You may also notice a sound as the damper shaft is stroked in and out This escaping air type sound is normal and is made as the internal valving damps the shaft movement ...

Page 86: ... ride and after getting it wet it in the rain or after washing it Major lubrication points are indicated below Grease Drive chain lubricant 1 Clutch lever pivot 2 Side stand pivot and spring hook 3 Gearshift lever pivot and footrest pivot 4 Drive chain 5 Brake lever pivot 6 Brake pedal pivot and footrest pivot NOTICE Lubricating electrical switches can damage the switches Do not apply grease or oi...

Page 87: ...d from the battery can cause blindness or severe burns When working near the battery use proper eye protection and gloves Flush eyes or body with ample water and get medi cal care immediately if you suf fer injury Keep batteries out of reach of children WARNING Batteries produce flammable hydrogen gas which can explode if exposed to flames or sparks Keep flames and sparks away from the battery Nev...

Page 88: ...E Select the same type MF bat tery when replacing the bat tery Recharge the battery once a month if the motorcycle is not used for a long time NOTICE Reversing the battery lead wires can damage the charging system and the battery Always attach the red lead to the positive terminal and the black or black with white tracer lead to the negative terminal WARNING Batteries contain toxic sub stances inc...

Page 89: ...d bat tery consult your Suzuki dealer AIR CLEANER The air cleaner element must be kept clean to provide good engine power and gas mileage If you use your motorcycle under normal low stress conditions you should service the air cleaner at the inter vals specified If you ride in dusty wet or muddy conditions you will need to inspect the air cleaner element much more frequently Use the following proc...

Page 90: ... Suzuki dealer The prop stay part number is 44574 35F00 NOTICE Failure to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy conditions can damage your motorcycle The air cleaner element can become clogged under these conditions and engine damage may result Always inspect the air cleaner element after riding in severe conditions Replace the ele ment as necessar...

Page 91: ...3 7 Remove the 10 screws 4 8 Remove the cover 5 9 Remove the air cleaner ele ment 6 WARNING If you lift up the fuel tank when it is full fuel can seep out from the fuel tank cap creating a fire hazard Reduce the fuel level to less than 1 4 full before lifting up the fuel tank The fuel indicator on the instrument panel will blink or remain lit when the fuel level is less than 1 4 full ...

Page 92: ... Check that the fuel tank drain hose and breather hose are not bent before reinstalling the fuel tank NOTICE Compressed air can damage the air cleaner element Do not blow the air cleaner ele ment with compressed air NOTICE A torn air cleaner element will allow dirt to enter the engine and can damage the engine Replace the air cleaner element with a new one if it is torn Carefully examine the air c...

Page 93: ... dealer NOTE This motorcycle uses a resistor type spark plug to avoid jamming electronic parts Improper spark plug selection may cause electronic interfer ence with your motorcycle s igni tion system resulting in motorcycle performance prob lems Use only the recommended spark plugs NOTICE An improper spark plug may have an incorrect fit or inappro priate heat range for your engine This may cause s...

Page 94: ...ECM 1 from the air cleaner box Remove the bolts 2 and two funnels 3 Funnel bolt tightening torque 43 N m 4 3 kgf m 31 0 lbf ft 3 Pull out the tubes 4 4 Disconnect the coupler 5 5 Pull out the tube 6 6 Remove the air cleaner box and air cleaner inlet tubes 7 Release the coupler locks and disconnect the couplers from the ignition coils ...

Page 95: ... 031 0 035 in If the measured spark plug gap is out of standard range replace the spark plug with a new one NOTICE Improper removal of ignition coils can damage the ignition coils Pull off the ignition coils with your hand Do not use pliers NOTICE Dirt can damage the moving engine parts of your motorcy cle if it enters an open spark plug hole Cover the spark plug hole while the spark plug is out o...

Page 96: ...g the fuel tank NOTICE Improper installation of the spark plug can damage your motorcycle An overly tight or cross threaded spark plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the threads If the spark plug is new tighten it with a wrench about 1 2 turn past finger tight If you are reusing the old spark plug tighten it with a wrench about 1 8 ...

Page 97: ...hing the PAIR hose on the ignition coil 2 as shown above 3 Install the air cleaner box in the following order Fit the right side air inlet tube to the frame hole first then fit the left side inlet tube 4 Fit the PAIR hose 4 to the air cleaner box Remove the string from the harness 5 Fit removed parts e g air cleaner cover fuel tank lead wires in the reverse order of removal ...

Page 98: ...l 8 and the air cleaner box pull out the PAIR hose by the fuel tank prop stay in the pro cedure below NOTE A prop stay is available at your Suzuki dealer The prop stay part number is 44574 35F00 8 Hook the PAIR hose by the fuel tank prop stay and pull the hose out to the front right direction Check if the PAIR hose became free from the ignition coil 9 Install the cover ...

Page 99: ...Stop the engine and wait three minutes 4 Hold the motorcycle vertically and check the oil level through the oil level inspection window on the right side of the engine The engine oil level should be between the L low and the F full lines F L NOTICE Operating the motorcycle with too little or too much oil can damage the engine Place the motorcycle on level ground Check the oil level with the engine...

Page 100: ...until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil WARNING Children and pets may be harmed by swallowing new or used oil Repeated prolonged contact with used engine oil may cause skin cancer Brief contact with oil may irritate skin Keep new and used oil and used oil filters away from chil dren and pets To minimize your exposure to used oil wear ...

Page 101: ...ny dust mud or foreign object inside the oil jug or on the oil filter mounting surface 4 Remove the fasteners NOTICE Turning the engine while drain ing the engine oil will cause oil film shortage and adversely affect the engine Do not use the electric starter switch during engine oil replacement work ...

Page 102: ...able from Suzuki dealer Oil filter wrench Part No 09915 40620 7 Turn the oil filter 5 counter clockwise and remove it with a Suzuki cap type oil filter wrench or a strap type filter wrench of the proper size 8 Wipe off the mounting surface 6 on the engine where the new filter will be seated with a clean rag ...

Page 103: ...r posi tion on the cap type filter wrench or on the oil filter Use an oil filter wrench to tighten the filter 2 turns or to specified torque Oil filter tightening torque 20 N m 2 0 kgf m 14 5 lbf ft NOTICE Failure to use an oil filter with the correct design and thread specifications can damage your motorcycle s engine Be sure to use a genuine Suzuki oil filter or an equiva lent one designed for y...

Page 104: ...he engine while the motorcycle is outside on level ground and allow it to idle for three minutes 14 Turn the engine off and wait approximately three minutes Recheck the oil level on the engine oil inspection window while holding the motorcycle vertically If it is lower than the L line add oil until the oil level is between the L line and the F line Inspect the area around the drain plug and oil fi...

Page 105: ...TTLE CABLE PLAY 2 0 4 0 mm 0 08 0 16 in To adjust the cable play 1 Remove the boot 1 2 Loosen the lock nut 2 3 Turn the adjuster 3 so that the throttle grip has 2 0 4 0 mm 0 08 0 16 in play 4 Tighten the lock nut 2 5 Replace the boot 1 WARNING Inadequate throttle cable play can cause engine speed to rise suddenly when you turn the handlebars This can lead to loss of control and an accident Adjust ...

Page 106: ...the boots are fit securely Do not apply water directly to the boots when wash ing Wipe off dirt from the boots with a wet cloth when the boots are dirty FUEL HOSE Inspect the fuel hose for damage and fuel leakage If any defects are found the fuel hose must be replaced ...

Page 107: ...juster 3 to provide the specified play 3 Tighten the lock nut 2 ENGINE COOLANT Coolant level The engine coolant solution should be between the F full and the L low level lines on the engine coolant reservoir If the level is lower than the L level line bring it up to the F level by adding specified engine coolant NOTE Check the coolant level when the engine is cold If the engine coolant reservoir i...

Page 108: ...emove the bolts Unhook the hooks Remove the right fair ing 4 Remove the filler cap and add specified engine coolant through the filler hole until it reaches the F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMMENDA TIONS section ...

Page 109: ...chain should be checked each day before you ride Always follow the guidelines for inspect ing and servicing the chain WARNING Engine coolant is harmful or fatal if swallowed or inhaled Solution can be poisonous to animals Do not drink antifreeze or cool ant solution If swallowed do not induce vomiting Immedi ately contact a poison control center or a physician Avoid inhaling mist or hot vapors if ...

Page 110: ... teeth Broken or damaged teeth Loose sprocket mounting nuts If you find any of these problems with your sprocket consult your Suzuki dealer or a qualified mechanic NOTE The two sprockets should be inspected for wear when a new chain is installed and replace them if necessary WARNING Improperly installing a replace ment chain or using a joint clip type chain can be hazardous An incompletely riveted...

Page 111: ...ity oil 80 90 6 Lubricate both front and back plates of the drive chain 7 Wipe off excess lubricant after lubricating all around the drive chain NOTICE Cleaning the drive chain improperly can damage seal rings and ruin the drive chain Do not use a volatile solvent such as paint thinner kero sene and gasoline Do not use a high pressure cleaner to clean the drive chain Do not use a wire brush to cle...

Page 112: ...sen the right and left lock nuts 2 4 Turn the right and left adjuster bolts 3 until the chain has 20 30 mm 0 8 1 2 in of slack halfway between the engine sprocket and rear sprocket WARNING Too much chain slack can cause the chain to come off the sprockets resulting in an acci dent or serious damage to the motorcycle Inspect and adjust the drive chain slack before each use CAUTION A hot muffler can...

Page 113: ...e drive chain before the drive chain exceeds the limit BRAKES This motorcycle has front and rear disk brakes NOTE Operating in mud water sand or other extreme conditions can cause accelerated brake wear If you operate your motorcy cle under these conditions the brakes must be inspected more often than recommended in the MAINTENANCE SCHEDULE Brake Hose Inspection Inspect the brake hoses and hose jo...

Page 114: ...ntent lowers the boiling point and can cause brake system malfunction due to corrosion of brake compo nents Boiling brake fluid or brake system malfunction could result in an accident Replace the brake fluid every two years to maintain braking performance WARNING The use of any fluid except DOT4 brake fluid from a sealed container can damage the brake system and lead to an accident Clean filler ca...

Page 115: ...t comes in contact with skin or eyes Solution can be poison ous to animals If brake fluid is swallowed do not induce vomiting Immedi ately contact a poison control center or a physician If brake fluid gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Keep out of the reach of children and animals NOTICE Spilled brake fluid can damage painted surfaces and p...

Page 116: ...n the brake pads and replace them when recommended can increase your chance of having an accident If you need to replace brake pads have your Suzuki dealer do this work Inspect and main tain the brake pads as recom mended WARNING If you ride this motorcycle after brake system repair or brake pad replacement without pumping the brake lever pedal you may get poor braking per formance which could res...

Page 117: ...m 2 6 3 0 in below the top face of the footrest 2 Retighten the lock nut 1 to secure the push rod 2 in the proper position Rear Brake Light Switch To adjust the brake light switch hold the switch body and turn the adjuster so that the brake light will come on just before a pressure rise is felt when the brake pedal is depressed NOTICE An incorrectly adjusted brake pedal may force brake pads to con...

Page 118: ...imit or if you find damage such as cuts or cracks Always use the size and type of tires specified in this owner s manual Balance the wheel after tire installation Read this section of the owner s manual carefully WARNING Failure to perform break in of the tires could cause tire slip and loss of control which could result in an accident Use extra care when riding on new tires Perform proper break i...

Page 119: ...E When you detect drops in tire pressure check the tire for nails or other punctures or a damaged wheel rim Tubeless tires sometimes lose pressure gradually when punctured Tire Condition and Type Tire condition and tire type affect motorcycle performance Cuts or cracks in the tires can lead to tire failure and loss of motorcycle con trol Worn tires are susceptible to puncture failures and subseque...

Page 120: ...airing a puncture or replacing the tire Proper wheel balance is important to avoid variable wheel to road contact and to avoid uneven tire wear FRONT REAR SIZE 120 70ZR17M C 58W 180 55ZR17M C 73W TYPE BRIDGESTONE BATTLAX BT016F AA BRIDGESTONE BATTLAX BT016R AA Triangle mark WARNING An improperly repaired installed or balanced tire can cause loss of control and an accident or can wear out sooner As...

Page 121: ...y result in an accident due to tire failure Tubeless tires require different service proce dures than tube tires Tubeless tires require an air tight seal between the tire bead and wheel rim Special tire irons and rim protectors or a special ized tire mounting machine must be used for removing and installing tires to prevent tire or rim damage which could result in an air leak Repair punctures in t...

Page 122: ...sembly and brake fluid leakage may result 3 Remove the axle nut 2 4 Loosen the axle holder bolts 3 WARNING If the side stand ignition inter lock system is not working properly it is possible to ride the motorcycle with the side stand in the down position This may interfere with rider control during a left turn and could cause an accident Check the side stand ignition interlock system for proper op...

Page 123: ... and raise until the front wheel is slightly off the ground 8 Draw out the axle shaft 9 Slide the front wheel forward 10 Put the new wheel in place and insert the axle shaft 11 Remove the jack and service stand NOTICE Improper jacking may cause damage to the fairing or oil fil ter Do not place the jack under the lower part of the fairing or the oil filter when jacking up the motorcycle ...

Page 124: ... after installing the wheel can cause poor braking perfor mance and may result in an accident Before riding pump the brake lever repeatedly until brake pads are pressed against the brake disks and proper lever stroke and firm feel are restored Also check that the wheel rotates freely WARNING Installing the front wheel in the reverse direction can be haz ardous The tire for this motor cycle is dire...

Page 125: ... causing an acci dent Be sure to tighten the bolts and nuts to the specified torque If you do not have a torque wrench or do not know how to use one ask your authorized Suzuki dealer to check the bolts and nuts CAUTION A hot muffler can burn you Wait until the muffler cools before removing the axle nut NOTICE Removing the rear wheel with out use of an accessory stand can result in your motorcycle ...

Page 126: ...t and left lock nuts 2 Turn the right and left chain adjuster bolts 3 clock wise 5 Draw out the axle shaft 6 With the wheel moved forward remove the chain from the sprocket 7 Remove the rear brake caliper assembly 4 NOTICE Improper jacking may cause damage to the oil filter Do not place the jack under the oil filter when jacking up the motorcycle ...

Page 127: ...he drive chain and failure to torque bolts and nuts properly could lead to an accident After installing the rear wheel adjust the drive chain as described in the DRIVE CHAIN ADJUSTMENT sec tion Torque bolts and nuts to the proper specifications If you are not sure of the proper procedure have your autho rized Suzuki dealer or a qual ified mechanic do this WARNING Failure to extend brake pads after...

Page 128: ...ollowing steps Low Beam Bulb 1 Remove the bolt 1 Unhook the hooks 2 to lift the instru ment panel NOTICE Failure to use a light bulb with the correct wattage rating can overload the electrical system of your motorcycle or cause the bulb to burn out sooner Use only the light bulbs shown in the chart as replacement bulbs Headlight 12V 55W H7 Low beam 12V 65W H9 High beam Turn signal light 12V 21W 4 ...

Page 129: ...ok the bulb holder spring 5 and pull out the bulb socket 6 5 Pull off the bulb 7 from the socket 6 PUSH NOTICE The headlight bulb s life may be shortened by oil from your fingers if you touch it When replacing the headlight bulb be careful not to touch the glass Grasp the new bulb with a clean cloth ...

Page 130: ...he under cover 1 3 Disconnect the coupler 2 Turn the bulb 3 counterclock wise and remove it NOTICE The headlight bulb s life may be shortened by oil from your fingers if you touch it When replacing the headlight bulb be careful not to touch the glass Grasp the new bulb with a clean cloth ...

Page 131: ...r right and left if necessary Low beam High beam To adjust the beam up and down Turn the adjuster 1 clockwise or counterclockwise To adjust the beam right and left Turn the adjuster 2 clockwise or counterclockwise POSITION LIGHT 1 Pull out the socket 2 Pull off the bulb from the socket ...

Page 132: ... 1 Remove the screw and take off the front turn signal assembly 2 Turn the socket counterclock wise and remove it 3 Push in the bulb and turn it counterclockwise NOTICE Overtightening the screws when reinstalling the lens may cause the lens to crack Tighten the lens screws only until they are snug ...

Page 133: ... out 3 To fit the replacement bulb push it in and twist it to the right while pushing LICENSE PLATE LIGHT To replace the license plate light bulb follow the procedure steps 1 Remove the nuts 1 2 Remove the screws 2 and take off the cover with the lens 3 NOTICE Overtightening the screws when reinstalling the lens may cause the lens to crack Tighten the lens screws only until they are snug ...

Page 134: ...found then the electrical problem must be inspected and repaired before replacing the blown fuse with a new fuse Consult your Suzuki dealer for the electrical system check and repair WARNING Replacing a fuse with a fuse that has an incorrect amperage rating or substitute e g alumi num foil or wire may cause serious damage to the electri cal system and possibly fire Always replace a blown fuse with...

Page 135: ...e protects the headlight high beam and speedometer 10A HEAD LO fuse protects the headlight low beam 10A IGNITION fuse protects the cooling fan relay ignition coils starter relay fuel pump relay solenoid ECM oxygen sensor side stand relay head lamp relay and canister purge solenoid 10A SIGNAL fuse protects the turn signal lights position lights taillight stop lamp license light and speedometer 10A ...

Page 136: ...ntact with the catalytic con verter or other hot exhaust components This can cause a fire Avoid parking or operating your vehicle in areas with any combustible materials NOTICE Improper motorcycle opera tion can cause catalyst or other motorcycle damage To avoid damage to the catalyst or other related components you should take the following precautions Maintain the engine in the proper operating ...

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Page 138: ...8 1 8 TROUBLESHOOTING FUEL SUPPLY CHECK 8 2 IGNITION SYSTEM CHECK 8 3 ...

Page 139: ...rol indicator light comes on trouble in the fuel injection system take your machine to an authorized Suzuki dealer Refer to the INSTRU MENT PANEL section for an explanation of the electronic con trol indicator light NOTICE Improper repairs or adjust ments may damage the motor cycle instead of fixing it Such damage may not be covered under warranty If you are not sure about the proper action consul...

Page 140: ...ine stalls 1 Make sure there is enough fuel in the fuel tank 2 If the electronic control system indicator displays FI showing signs of trouble in the fuel injection system take your machine to an authorized Suzuki dealer Refer to the INSTRUMENT PANEL sec tion for an explanation of the electronic control system indi cator 3 Check the ignition system for intermittent spark 4 Check the idle speed The...

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Page 142: ...9 1 9 STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE 9 2 PROCEDURE FOR RETURNING TO SERVICE 9 3 CORROSION PREVENTION 9 3 MOTORCYCLE CLEANING 9 4 INSPECTION AFTER CLEANING 9 7 ...

Page 143: ...on system ENGINE 1 Pour one tablespoon of motor oil into each spark plug hole Reinstall the spark plugs and crank the engine a few times 2 Drain the engine oil thoroughly and refill the crankcase with fresh engine oil all the way up to the filler hole 3 Cover the air cleaner intake and the muffler outlet with oily rags to prevent humidity from entering BATTERY 1 Remove the battery from the motorcy...

Page 144: ...rs to come Important Information About Corrosion Common causes of corrosion Accumulation of road salt dirt moisture or chemicals in hard to reach areas Chipping scratches and any damage to treated or painted metal surfaces resulting from minor accidents or impacts from stones and gravel Road salt sea air industrial pollu tion and high humidity will all con tribute to corrosion How to Help Prevent ...

Page 145: ...orcycle cover can help protect the finish from the harmful UV rays in sunlight and can reduce the amount of dust and air pollution reaching the surface Your Suzuki dealer can help you select the right cover for your motorcycle MOTORCYCLE CLEANING WASHING THE MOTORCYCLE When washing the motorcycle follow the instructions below 1 Remove dirt and mud from the motorcycle with cool running water You ma...

Page 146: ...torcy cle or riding in the rain Headlight fogging will be cleared gradually when the headlight is turned on When clearing the headlight lens fogging run the engine to avoid battery discharge NOTICE High pressure washers such as those found at coin operated car washes have enough pres sure to damage the parts of your motorcycle It may cause rust corrosion and increase wear Parts cleaner can also da...

Page 147: ...es that contain polishing compounds on surfaces which have a matte finish The use of polishing compounds will change the appearance of the matte fin ish Solid type waxes may be difficult to remove from surfaces with a matte finish Friction while riding excessive rubbing or polishing of a surface with a matte finish will change its appearance WARNING Do not put anything between the fairing and stee...

Page 148: ...eck your motorcycle for any problems that may have arisen during your last ride WARNING Operating the motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes after washing the motorcycle while riding at slow speed If necessary apply the brakes several times to let friction dry out the linings ...

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Page 150: ...WARRANTIES 10 2 EMISSION CONTROL SYSTEMS 10 3 REPORTING SAFETY DEFECTS 10 4 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED 10 5 ON BOARD MOTORCYCLE COMPUTER DATA INFORMATION 10 6 SERIAL NUMBER LOCATION 10 7 LOCATION OF LABELS 10 8 ...

Page 151: ...n Control System Limited Warranty Applies ONLY to Suzuki street legal emission con trolled motorcycles certified for sale and registered in Califor nia Suzuki limited warranties and the Federal and California Emission Control System Limited Warranty may not cover damage caused by modifications that would change the original vehicle specifications including without limitation modi fications of any ...

Page 152: ...rs and electronic control units Evaporative Emission Control System if equipped The evaporative emission control system of your vehicle consists of the carbon canister fuel tank fuel hoses and fuel vapor hoses These parts incorporate technolo gies to control fuel evaporative emissions Servicing Requirements It is essential to have your vehicle serviced according to the mainte nance schedule in thi...

Page 153: ...between you your dealer or Suzuki Motor of America Inc To contact NHTSA you may either call the Vehicle Safety Hot Line toll free 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Ave S E Washing ton DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov To contact Suzuki Motor of Amer ica Inc...

Page 154: ...y any person Among those acts presumed to constitute tampering are the acts listed below Removing or puncturing the muffler baffles header pipes screen type spark arrester if equipped or any other compo nent which conducts exhaust gases Replacing the exhaust system or muffler with a system or muffler not marked with the same model specific code as the code listed on the Motorcy cle Noise Emission ...

Page 155: ...may be stored by the on board computer when malfunctions occur This stored information can assist techni cians in repairing the motorcycle To read the stored information special equipment is needed and access to the motorcycle or stor age device is required In addi tion once Suzuki collects or receives data Suzuki may use the data for research conducted by Suzuki make the data avail able for outsi...

Page 156: ... your motorcycle You also need these numbers to help your dealer when you order parts The frame number 1 is stamped on the steering head as shown in the illustration The engine serial number 2 is stamped on the crankcase assembly Write down the serial numbers here for your future reference Frame No Engine No ...

Page 157: ...nual carefully The owner smanualcontainsimportant safety informationandinstructionswhichshouldbe read carefullybeforeoperatingthevehicle If the vehicle has been resold obtain the owner s manual from the previous owner or contact your local SUZUKI dealer for assistance BRIDGESTONE kgf cm2 TYPE kPa psi TIRE SIZE FRONT REAR 120 70ZR17M C 58W 180 55ZR17M C 73W BATTLAX BT016F AA BATTLAX BT016R AA SOLO ...

Page 158: ... YOUR OWNER S MANUAL FOR ADDITIONAL MAINTENANCE INSTRUCTIONS THIS VEHICLE CONFORMS TO U S EPA AND CALIFORNIA REGULATIONS APPLICABLE TO MODEL YEAR NEW MOTORCYCLES AND IS CERTIFIED TO EPA AND CALIFORNIA g km HC NOx ENGINE FAMILY EXHAUST EMISSION STANDARDS VALVE LASH FUEL ENGINE TUNE UP SPECIFICATIONS ALL ADJUSTMENTS ARE TO BE PERFORMED WITH TRANSMISSION IN NEUTRAL ENGINE FAMILY EVAP FAMILY PERMEATIO...

Page 159: ...m Wet sump DRIVE TRAIN Clutch Wet multi plate type Transmission 6 speed constant mesh Gearshift pattern 1 down 5 up Primary reduction ratio 1 974 77 39 Gear ratios Low 2 687 43 16 2nd 2 105 40 19 3rd 1 761 37 21 4th 1 521 35 23 5th 1 347 31 23 Top 1 230 32 26 Final reduction ratio 2 687 43 16 Drive chain RK525SMOZ8 114 links CHASSIS Front suspension Inverted telescopic coil spring oil damped Rear ...

Page 160: ...ht 12V 5W 2 License plate light 12V 5W Combination meter light LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel indicator light LED Engine coolant temperature indicator light Oil pressure indicator light LED Electronic control system indicator light LED Engine RPM indicator light LED CAPACITIES Fuel tank 17 0 L 4 5 US gal 16 0 L 4 2 US gal Californ...

Page 161: ...ASSENGER 1 6 5 8 CATALYTIC CONVERTER 7 57 CLUTCH ADJUSTMENT 7 28 CONCLUSION 1 7 CORROSION PREVENTION 9 3 D DRIVE CHAIN 7 30 E EMISSION CONTROL SYSTEMS 10 3 ENGINE COOLANT 7 28 ENGINE COOLANT SOLUTION 2 6 ENGINE IDLE SPEED INSPECTION 7 26 ENGINE OIL 2 4 7 20 F FOOTRESTS AND GEARSHIFT LEVER POSITION CHANGE 3 38 FRONT WHEEL REMOVAL 7 43 FUEL 2 2 FUEL HOSE 7 27 FUEL SUPPLY CHECK 8 2 FUEL TANK CAP 3 28...

Page 162: ...ABELS 1 6 LEFT HANDLEBAR 3 22 LIGHT BULB REPLACEMENT 7 49 LOADING GUIDELINES 6 4 LOADING LIMIT 6 3 LOCATION OF LABELS 10 8 LOCATION OF PARTS 3 2 LUBRICATION POINTS 7 7 M MAINTENANCE SCHEDULE 7 2 MODIFICATION 6 4 MOST ACCIDENTS CAN BE AVOIDED 1 2 MOTORCYCLE CLEANING 9 4 MOTORCYCLE SAFETY FOUNDATION S RIDING TIPS AND PRACTICE GUIDE HANDBOOK FOR OWNERS IN USA 1 6 O ON BOARD MOTORCYCLE COMPUTER DATA I...

Page 163: ...STAND IGNITION INTERLOCK SYSTEM 7 42 SPARK PLUGS 7 14 SPECIAL SITUATIONS REQUIRE SPECIAL CARE 1 4 STARTING OFF 5 4 STARTING THE ENGINE 5 2 STEERING DAMPER MAINTENANCE 7 6 STOPPING AND PARKING 5 7 STORAGE PROCEDURE 9 2 SUSPENSION ADJUSTMENT 3 33 T TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED 10 5 THROTTLE CABLE PLAY 7 26 TIRES 7 39 TOOLS 7 6 U USING THE TRANSMISSION 5 5 W WARRANTIES 10 2 Total pa...

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