ME(H4DOTC)-9
MECHANICAL
GENERAL DESCRIPTION
Crankshaft
Bend limit
0.035 mm (0.0014 in)
Crank pin and crank jour-
nal
Out-of-roundness
0.005 mm (0.0002 in) or less
Grinding limit
0.25 mm (0.0098 in)
Crank pin outer diameter
STD
51.984 — 52.000 mm (2.0466 — 2.0472)
0.03 mm
(0.0012
in) US
51.954 — 51.970 mm (2.0454 — 2.0461)
0.05 mm
(0.0020
in) US
51.934 — 51.950 mm (2.0447 — 2.0453)
0.25 mm
(0.0098
in) US
51.734 — 51.750 mm (2.0368 — 2.0374)
Crank journal outer diam-
eter
#1, #3, #5
STD
59.992 — 60.008 mm (2.3619 — 2.3625 in)
0.03 mm
(0.0012
in) US
59.962 — 59.978 mm (2.3607 — 2.3613 in)
0.05 mm
(0.0020
in) US
59.942 — 59.958 mm (2.3599 — 2.3605 in)
0.25 mm
(0.0098
in) US
59.742 — 59.758 mm (2.3520 — 2.3527 in)
#2, #4
STD
59.992 — 60.008 mm (2.3619 — 2.3625 in)
0.03 mm
(0.0012
in) US
59.962 — 59.978 mm (2.3607 — 2.3613 in)
0.05 mm
(0.0020
in) US
59.942 — 59.958 mm (2.3599 — 2.3605 in)
0.25 mm
(0.0098
in) US
59.742 — 59.758 mm (2.3520 — 2.3527 in)
Thrust clearance
STD
0.030 — 0.115 mm (0.0012 — 0.0045 in)
Limit
0.25 mm (0.0098 in)
Oil clearance
#1
STD
0.003 — 0.030 mm (0.0001 — 0.0012 in)
Limit
0.040 mm (0.0016 in)
#2
STD
0.012 — 0.033 mm (0.0005 — 0.0013 in)
Limit
0.045 mm (0.0018 in)
#3
STD
0.003 — 0.030 mm (0.0001 — 0.0012 in)
Limit
0.040 mm (0.0016 in)
#4
STD
0.012 — 0.033 mm (0.0005 — 0.0013 in)
Limit
0.045 mm (0.0018 in)
#5
STD
0.010 — 0.031 mm (0.0004 — 0.0012 in)
Limit
0.040 mm (0.0016 in)
Summary of Contents for Impreza 2003
Page 2: ......
Page 4: ......
Page 5: ...FOREWORD FW Page 1 Foreword 2...
Page 7: ...HOW TO USE THIS MANUAL HU Page 1 How to Use This Manual 2...
Page 12: ...HU 6 HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL...
Page 13: ...SPECIFICATIONS SPC Page 1 Impreza 2...
Page 36: ...SPC 24 SPECIFICATIONS IMPREZA...
Page 37: ...PRECAUTION PC Page 1 Precaution 2...
Page 39: ...NOTE NT Page 1 Note 2...
Page 42: ...NT 4 NOTE NOTE A Front B Rear 1 Front crossmember 2 Rear differential NT 00062 1 2 A B...
Page 47: ...IDENTIFICATION ID Page 1 Identification 2...
Page 54: ...ID 8 IDENTIFICATION IDENTIFICATION...
Page 55: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2...
Page 63: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2...
Page 76: ...PI 14 PRE DELIVERY INSPECTION PRE DELIVERY INSPECTION...
Page 126: ...PM 50 PERIODIC MAINTENANCE SERVICES STEERING SYSTEM POWER STEERING...
Page 212: ...IN H4SO 8 INTAKE INDUCTION RESONATOR CHAMBER...
Page 310: ...ME H4SO 98 MECHANICAL ENGINE NOISE...
Page 380: ...SP H4SO 10 SPEED CONTROL SYSTEMS ACCELERATOR CONTROL CABLE...
Page 412: ...SC H4SO 22 STARTING CHARGING SYSTEMS BATTERY...
Page 750: ...EC H4SOw oOBD 8 EMISSION CONTROL AUX EMISSION CONTROL DEVICES TWO WAY VALVE...
Page 751: ...INTAKE INDUCTION IN H4SOw oOBD Page 1 General Description 2...
Page 753: ...MECHANICAL ME H4SOw oOBD Page 1 General Description 2...
Page 766: ...EX H4SOw oOBD 12 EXHAUST MUFFLER...
Page 767: ...COOLING CO H4SOw oOBD Page 1 General Description 2...
Page 769: ...LUBRICATION LU H4SOw oOBD Page 1 General Description 2...
Page 771: ...SPEED CONTROL SYSTEMS SP H4SOw oOBD Page 1 General Description 2...
Page 773: ...IGNITION IG H4SOw oOBD Page 1 General Description 2...
Page 775: ...STARTING CHARGING SYSTEMS SC H4SOw oOBD Page 1 General Description 2...
Page 876: ...EN H4SOw oOBD 100 ENGINE DIAGNOSTICS GENERAL DIAGNOSTIC TABLE...
Page 878: ......
Page 974: ...IN H4DOTC 16 INTAKE INDUCTION RESONATOR CHAMBER...
Page 1108: ...EX H4DOTC 16 EXHAUST MUFFLER...
Page 1164: ...LU H4DOTC 22 LUBRICATION ENGINE LUBRICATION SYSTEM TROUBLE IN GENERAL...
Page 1165: ...SPEED CONTROL SYSTEMS SP H4DOTC Page 1 General Description 2...
Page 1167: ...IGNITION IG H4DOTC Page 1 General Description 2 2 Spark Plug 4 3 Ignition Coil Ignitor ASSY 7...
Page 1174: ...IG H4DOTC 8 IGNITION IGNITION COIL IGNITOR ASSY...
Page 1175: ...STARTING CHARGING SYSTEMS SC H4DOTC Page 1 General Description 2...
Page 1492: ......
Page 1532: ...CS 40 CONTROL SYSTEMS GENERAL DIAGNOSTIC TABLE...
Page 1670: ...4AT 138 AUTOMATIC TRANSMISSION TRANSMISSION CONTROL DEVICE...
Page 1930: ...5MT 122 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC...
Page 2062: ...6MT 132 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC TABLE...
Page 2114: ...CL 52 CLUTCH SYSTEM GENERAL DIAGNOSTIC TABLE...
Page 2116: ......
Page 2146: ...FS 30 FRONT SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2170: ...RS 24 REAR SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2612: ...BR 80 BRAKE GENERAL DIAGNOSTICS...
Page 2624: ...PB 12 PARKING BRAKE GENERAL DIAGNOSTIC TABLE...
Page 2908: ...AB 82 AIRBAG SYSTEM DIAGNOSTICS DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 2928: ...SB 20 SEAT BELT SYSTEM DISPOSAL OF PRETENSIONER...
Page 2962: ...LI 34 LIGHTING SYSTEM GLOVE BOX LIGHT...
Page 2982: ...WW 20 WIPER AND WASHER SYSTEMS WIPER CONTROL RELAY WAGON MODEL...
Page 2995: ...COMMUNICATION SYSTEM COM Page 1 General Description 2 2 Horn System 3 3 Horn 4 4 Horn Switch 5...
Page 3000: ...COM 6 COMMUNICATION SYSTEM HORN SWITCH...
Page 3035: ...BODY STRUCTURE BS Page 1 General Description 2 2 Datum Points 3 3 Datum Dimensions 11...
Page 3044: ...BS 10 BODY STRUCTURE DATUM POINTS BS 00544 86 85 84 83 94 BS 00546 88 89 93 BS 00545 87...
Page 3056: ...BS 22 BODY STRUCTURE DATUM DIMENSIONS...
Page 3079: ...SEATS SE Page 1 General Description 2 2 Front Seat 6 3 Rear Seat 17...
Page 3098: ...SE 20 SEATS REAR SEAT...
Page 3142: ...SL 44 SECURITY AND LOCKS KEYLESS TRANSMITTER...
Page 3152: ...SR 10 SUNROOF T TOP CONVERTIBLE TOP SUNROOF SUNROOF SWITCH...
Page 3234: ...EB 24 EXTERIOR BODY PANELS REAR GATE PANEL...
Page 3302: ...IM 24 IMMOBILIZER DIAGNOSTICS DIAGNOSTICS CHART WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 3304: ......
Page 3403: ...WI 99 WIRING SYSTEM ENGINE COOLANT TEMPERATURE GAUGE SYSTEM...
Page 3415: ...WI 111 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3427: ...WI 123 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3441: ...WI 137 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3453: ...WI 149 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3465: ...WI 161 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3610: ...WI 306 WIRING SYSTEM REAR WIRING HARNESS AND REAR GATE CORD...