EI-27
EXTERIOR/INTERIOR TRIM
FRONT BUMPER
9
Welding
Using a heater gun and PP welding rod, weld the beveled spot while melting the rod and dam-
aged area.
(1) Melt hatched area
(2) Welding rod
(3) Section
NOTE:
• Melt the sections indicated by hatched area.
• Do not melt the welding rod until it flows out, in order to provide strength.
• Always keep the heater gun 1 to 2 cm (0.4 to 0.8 in) away from the welding spot.
• Leave the welded spot unattended until it cools completely.
10
Sanding (II)
Remove excess part of weld with a putty knife. If a drill or disc wheel is used instead of the knife,
operate it at a rate lower than 1,500 rpm and grind the excess part little by little. A higher rpm will
cause the PP substrate to melt from the heat.
Sand the welded spot smooth with #240 sand paper.
11
Masking
Mask the black substrate section using masking tape.
Recommended masking tape: Nichiban No. 533 or equivalent
12
Cleaning/
degreasing
Completely clean the entire coated area, using solvent similar to that used in Process No. 4.
13
Primer coating
Apply a coat of primer to the repaired surface and its surrounding areas. Mask these areas, if nec-
essary.
Recommended primer: Mp/ 364 PP Primer
NOTE:
Be sure to apply one coat of primer at a spraying pressure of 245 to 343 kPa
(2.5 to 3.5 kg/cm
2
, 36 to 50 psi) with a spray gun.
14
Leave unattended.
Leave the repaired area unattended at 20
°
C (68
°
F) for 10 to 15 minutes until primer is half-dry.
NOTE:
If dirt or dust comes in contact with the coated area, wipe it off with a cloth impregnated with alco-
hol. (Do not use thinner since the coated area tends to melt.)
15
Primer surfacer
coating
Apply a coat of primer surfacer to the repaired area two or three times at an interval of 3 to 5 min-
utes.
Recommended surfacer:
• UPS 300 Flex Primer
• No. 303 UPS 300 Exclusive hardener
• NPS 725 Exclusive Reducer (thinner)
• Mixing ratio: 2 : 1 (UPS 300: No. 303)
• Viscosity: 12 — 14 sec/20
°
C (68
°
F)
• Coated film thickness: 40 — 50
µ
16
Drying
Allow the coated surface to dry for 60 minutes at 20
°
C (68
°
F) [or 30 minutes at 60
°
C (140
°
F)].
17
Sanding (III)
Sand the coated surface and its surrounding areas using #400 sand paper and water.
18
Cleaning/
degreasing
Same as Process No. 12.
Pro-
cess
No.
Process name
Job contents
EI-00237
(1)
(2)
(2)
(3)
EI-00042
Summary of Contents for Impreza 2003
Page 2: ......
Page 4: ......
Page 5: ...FOREWORD FW Page 1 Foreword 2...
Page 7: ...HOW TO USE THIS MANUAL HU Page 1 How to Use This Manual 2...
Page 12: ...HU 6 HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL...
Page 13: ...SPECIFICATIONS SPC Page 1 Impreza 2...
Page 36: ...SPC 24 SPECIFICATIONS IMPREZA...
Page 37: ...PRECAUTION PC Page 1 Precaution 2...
Page 39: ...NOTE NT Page 1 Note 2...
Page 42: ...NT 4 NOTE NOTE A Front B Rear 1 Front crossmember 2 Rear differential NT 00062 1 2 A B...
Page 47: ...IDENTIFICATION ID Page 1 Identification 2...
Page 54: ...ID 8 IDENTIFICATION IDENTIFICATION...
Page 55: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2...
Page 63: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2...
Page 76: ...PI 14 PRE DELIVERY INSPECTION PRE DELIVERY INSPECTION...
Page 126: ...PM 50 PERIODIC MAINTENANCE SERVICES STEERING SYSTEM POWER STEERING...
Page 212: ...IN H4SO 8 INTAKE INDUCTION RESONATOR CHAMBER...
Page 310: ...ME H4SO 98 MECHANICAL ENGINE NOISE...
Page 380: ...SP H4SO 10 SPEED CONTROL SYSTEMS ACCELERATOR CONTROL CABLE...
Page 412: ...SC H4SO 22 STARTING CHARGING SYSTEMS BATTERY...
Page 750: ...EC H4SOw oOBD 8 EMISSION CONTROL AUX EMISSION CONTROL DEVICES TWO WAY VALVE...
Page 751: ...INTAKE INDUCTION IN H4SOw oOBD Page 1 General Description 2...
Page 753: ...MECHANICAL ME H4SOw oOBD Page 1 General Description 2...
Page 766: ...EX H4SOw oOBD 12 EXHAUST MUFFLER...
Page 767: ...COOLING CO H4SOw oOBD Page 1 General Description 2...
Page 769: ...LUBRICATION LU H4SOw oOBD Page 1 General Description 2...
Page 771: ...SPEED CONTROL SYSTEMS SP H4SOw oOBD Page 1 General Description 2...
Page 773: ...IGNITION IG H4SOw oOBD Page 1 General Description 2...
Page 775: ...STARTING CHARGING SYSTEMS SC H4SOw oOBD Page 1 General Description 2...
Page 876: ...EN H4SOw oOBD 100 ENGINE DIAGNOSTICS GENERAL DIAGNOSTIC TABLE...
Page 878: ......
Page 974: ...IN H4DOTC 16 INTAKE INDUCTION RESONATOR CHAMBER...
Page 1108: ...EX H4DOTC 16 EXHAUST MUFFLER...
Page 1164: ...LU H4DOTC 22 LUBRICATION ENGINE LUBRICATION SYSTEM TROUBLE IN GENERAL...
Page 1165: ...SPEED CONTROL SYSTEMS SP H4DOTC Page 1 General Description 2...
Page 1167: ...IGNITION IG H4DOTC Page 1 General Description 2 2 Spark Plug 4 3 Ignition Coil Ignitor ASSY 7...
Page 1174: ...IG H4DOTC 8 IGNITION IGNITION COIL IGNITOR ASSY...
Page 1175: ...STARTING CHARGING SYSTEMS SC H4DOTC Page 1 General Description 2...
Page 1492: ......
Page 1532: ...CS 40 CONTROL SYSTEMS GENERAL DIAGNOSTIC TABLE...
Page 1670: ...4AT 138 AUTOMATIC TRANSMISSION TRANSMISSION CONTROL DEVICE...
Page 1930: ...5MT 122 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC...
Page 2062: ...6MT 132 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC TABLE...
Page 2114: ...CL 52 CLUTCH SYSTEM GENERAL DIAGNOSTIC TABLE...
Page 2116: ......
Page 2146: ...FS 30 FRONT SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2170: ...RS 24 REAR SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2612: ...BR 80 BRAKE GENERAL DIAGNOSTICS...
Page 2624: ...PB 12 PARKING BRAKE GENERAL DIAGNOSTIC TABLE...
Page 2908: ...AB 82 AIRBAG SYSTEM DIAGNOSTICS DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 2928: ...SB 20 SEAT BELT SYSTEM DISPOSAL OF PRETENSIONER...
Page 2962: ...LI 34 LIGHTING SYSTEM GLOVE BOX LIGHT...
Page 2982: ...WW 20 WIPER AND WASHER SYSTEMS WIPER CONTROL RELAY WAGON MODEL...
Page 2995: ...COMMUNICATION SYSTEM COM Page 1 General Description 2 2 Horn System 3 3 Horn 4 4 Horn Switch 5...
Page 3000: ...COM 6 COMMUNICATION SYSTEM HORN SWITCH...
Page 3035: ...BODY STRUCTURE BS Page 1 General Description 2 2 Datum Points 3 3 Datum Dimensions 11...
Page 3044: ...BS 10 BODY STRUCTURE DATUM POINTS BS 00544 86 85 84 83 94 BS 00546 88 89 93 BS 00545 87...
Page 3056: ...BS 22 BODY STRUCTURE DATUM DIMENSIONS...
Page 3079: ...SEATS SE Page 1 General Description 2 2 Front Seat 6 3 Rear Seat 17...
Page 3098: ...SE 20 SEATS REAR SEAT...
Page 3142: ...SL 44 SECURITY AND LOCKS KEYLESS TRANSMITTER...
Page 3152: ...SR 10 SUNROOF T TOP CONVERTIBLE TOP SUNROOF SUNROOF SWITCH...
Page 3234: ...EB 24 EXTERIOR BODY PANELS REAR GATE PANEL...
Page 3302: ...IM 24 IMMOBILIZER DIAGNOSTICS DIAGNOSTICS CHART WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 3304: ......
Page 3403: ...WI 99 WIRING SYSTEM ENGINE COOLANT TEMPERATURE GAUGE SYSTEM...
Page 3415: ...WI 111 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3427: ...WI 123 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3441: ...WI 137 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3453: ...WI 149 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3465: ...WI 161 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3610: ...WI 306 WIRING SYSTEM REAR WIRING HARNESS AND REAR GATE CORD...