Subaru Impreza 2003, Service Manual

Page: 1926 / 3610

5MT-118
MANUAL TRANSMISSION AND DIFFERENTIAL
COUNTER GEAR
24.Counter Gear
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-38, REMOVAL, Manual
Transmission Assembly.>
2) Remove the transfer case with extension case
assembly. <Ref. to 5MT-53, REMOVAL, Transfer
Case and Extension Case Assembly.>
3) Remove the transmission case. <Ref. to 5MT-
66, REMOVAL, Transmission Case.>
4) Move the counter gear shaft until it touches
transmission case, and remove the snap ring with a
suitable tool.
5) Slide the washer at rear of high-low counter
shaft, and remove the straight pin from counter
shaft.
6) Remove the counter shaft from transmission
case, taking care not to drop the counter gear and
two washers.
NOTE:
• Be careful not to damage the O-ring.
• Be careful not to drop the straight pin on front
side.
• Be careful not to drop the two needle bearings
and collar contained in counter gear.
B: INSTALLATION
1) Install the O-ring and straight pin onto counter
gear shaft.
2) Install the following parts in main case (Right-
side), and push the shaft perfectly into case.
• Counter gear shaft
• Two counter gear washers
• Two needle bearings
• Counter gear collar
• Counter gear
• Straight pin
• Snap ring
3) Install the transmission case. <Ref. to 5MT-69,
INSTALLATION, Transmission Case.>
4) Install the transfer case with extension case as-
sembly. <Ref. to 5MT-53, INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
5) Install the manual transmission assembly on ve-
hicle. <Ref. to 5MT-41, INSTALLATION, Manual
Transmission Assembly.>
NOTE:
• Make sure that the cut-out end surface of counter
gear shaft does not protrude above the end surface
of the case.
• Position the cut-out portion of counter gear shaft.
(A) Snap ring
(A) Straight pin
(B) Counter gear
MT-00317
(A)
MT-00318
(A)
(B)
(A) Counter shaft
(B) Counter gear
(C) Washers
MT-00319
(A)
(B)
(C)