Subaru Impreza 2003, Service Manual

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5MT-116
MANUAL TRANSMISSION AND DIFFERENTIAL
SHIFTER FORK AND ROD
C: INSPECTION
1) Check the shift shaft and shift rod for damage.
Replace if damaged.
2) Gearshift mechanism:
Repair or replace the gearshift mechanism if ex-
cessively worn, bent, or defective in any way.
3) Inspect the clearance between 1st, 2nd driven
gear and reverse driven gear. If any clearance is
not within specifications, replace the shifter fork as
required.
Clearance (a) and (b):
9.5 mm (0.374 in)
4) Inspect the clearance between 3rd, 4th drive
gear and coupling sleeve. If any clearance is not
within specifications, replace the shifter fork as re-
quired.
Clearance (a) and (b):
7.3 mm (0.287 in)
5) Inspect the clearance between 5th drive gear
and coupling sleeve. If any clearance is not within
specifications, replace the shifter fork as required.
Clearance (a):
9.3 mm (0.366 in)
(A) 1st driven gear
(B) Reverse driven gear
(C) 2nd driven gear
1st-2nd shifter fork
Part No. Mark Remarks
32804AA060 1
Approach to 1st gear
by 0.2 mm (0.008 in).
32804AA070 — Standard
32804AA080 3
Become distant from
2nd gear by 0.2 mm
(0.008 in).
MT-00313
(A)
(B) (C)
(a) (b)
(A) 3rd drive gear
(B) Coupling sleeve
(C) 4th drive gear
3rd-4th shifter fork
Part No. Mark Remarks
32810AA061 1
Approach to 4th gear
by 0.2 mm (0.008 in).
32810AA071 — Standard
32810AA101 3
Become distant from
3rd gear by 0.2 mm
(0.008 in).
(A) 5th drive gear
(B) Coupling sleeve
MT-00940
(A)
(B)
(C)
(a) (b)
MT-00315
(A)
(B)
(a)