Stara HERCULES 5.0 Instruction Manual And Parts Catalog Download | Manualshive

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INSTRUCTION MANUAL

AND

PARTS CATALOG

STARA S.A. - Agricultural Machinery and Implements Industry

AV. STARA, 519

Não-Me-Toque,RS - Brazil

CEP 99470-000

Phone/Fax:+55 54 3332-2800

e-mail: [email protected]

Home page:

PART NO.: MANU-7940-ING /

/2013

www.stara.com.br

REV.: A

FEBRUARY

Constant Evolution

HERCULES 5.0

AUTO-PILOTED

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Summary of Contents for HERCULES 5.0

Page 1: ...DELIVERY DATE IMPORTANT Warranty issues will only be address if this certificate is properly filled out at the time of delivery by technician This certificate must be presented with every warranty cl...

Page 2: ......

Page 3: ...ighten clamps and belt alignment with the tank full couplings Again process one tank fill and check for Verify that the screws and belts are tight hydraulic oil leaks and lubricate periodically Check...

Page 4: ...ormation the latest machine floodlights windshield washer windshield version is shown should the need arise for that wipers radio and beacon information Turn on the machine and show all Inform the cli...

Page 5: ...eing delivered under normal conditions of use as described and with the various adjustments and instructions Location______________________________Date ______ _______ _______ CUSTOMER SIGNATURE TECHNI...

Page 6: ......

Page 7: ...ian ___________________________ We hereby declare that the referenced machine of this cupon has gone through the required 250 hours according to all the information contained in the user s instruction...

Page 8: ......

Page 9: ...the referenced machine of this cupon has gone through the required 500 hours according to all the information contained in the user s instruction manual Detach this cupon and send to STARA Agricultura...

Page 10: ......

Page 11: ...ngine MWM Hydraulic System Components Change oil Change out suction filter Change transm oil SS tank Change auto filter element Change out suction filter element Flow meter Change filter and clean out...

Page 12: ......

Page 13: ...m B Stara restricts its responsibility strictly to the terms herewith contained in this warranty which will become non transferable an will terminate automatically in case of the resale of the equipme...

Page 14: ...roneous information or any unauthorized alterations I the equipment was adversely misused in situations such as working or was driven at speeds which exceeded recommended speeds overloading equipment...

Page 15: ...ural Machinery and Implements Industry AV STARA 519 N o Me Toque RS Brazil CEP 99470 000 Phone Fax 55 54 3332 2800 e mail stara stara com br Home page PART NO MANU 7940 ING 2013 www stara com br REV A...

Page 16: ......

Page 17: ...ting 5 1 Engine 5 2 5 3 Traction Pump Cabin Machine maneuvering Wheel Motor Oil Change 150ml each wheel motor 27 27 27 7 Main Electric Panel 30 Components lubrication chart 31 MAINTENANCE 2 3 IDENTIFI...

Page 18: ...83 17 17 84 17 18 Traction System 86 17 19 Wheel 88 17 20 89 17 21 90 17 22 91 17 23 Rear 92 17 24 93 17 25 94 17 26 95 17 27 Rear 96 17 28 Central Hose 97 17 29 98 Objective Chassis sub assembly Rear...

Page 19: ...gate Assy Scale Assembly Variable Rate Package H rcules 5 0 Industrial Hyd Tank Assembly Stainless Tank Cap Package Sample Collector Set Buckets Sample Collector Set Buckets Tray Set 5 63 Tray Package...

Page 20: ......

Page 21: ...fe span of the machine and reducing the possible areas of fractures The cab is spacious and comfortable It is equipped with an air conditioning unit which has charcoal activated and pressurized filter...

Page 22: ......

Page 23: ...nt such as gloves and protective eye ware also take special care when performing maintenance on the hydraulic system injuries caused by toxic fluids must be immediately treated by a doctor since it ca...

Page 24: ...the STARAcompany 1 2 Safety precautions when transporting and machine operation This machine was designed with special characteristics such as being extra wide thus it is not allowed to travel on publ...

Page 25: ...hus avoiding residue buildup Wash the machine externally this should be done in an appropriated place where there will be no risk of environmental contamination Also touch up the paint as necessary in...

Page 26: ...ers is to inform and direct the operator thus preventing future risks of damage and or accidents which might occur to the operator or equipment Before operating the equipment identify all stickers and...

Page 27: ...ance w tire 12 4x36 Ground clearance w tire 14 9x26 Optional equipment Auto Pilot Controller Topper 4500 7640 kg 8 670 m 2 842 m 2 7 a 3 3 m 2 to 210 liters 185 hp MWM turbo diesel 6cyl 14 9x26 or 12...

Page 28: ...r headlights Triplex pump Hydraulic oil reservoirs Transmission hydraulic oil reservoirs Conveyor belt screen Transmission filter auto filtering Transmission hyd oil system cooler Battery Ladder Trans...

Page 29: ...em which even under high speed conditions the oil flow is controlled thus avoiding high pressure spikes in hoses and the whole transmission system 5 4 Triplex hydraulic pump 4 The triplex pump indepen...

Page 30: ...7 Transmission Cooling System The Hercules has an exclusive transmission cooling system with a 20 l min capacity 5 8 Proportional valve This valve allows for variable rate application 5 9 Flow dividin...

Page 31: ...dder closes 5 13 Pneumatic suspension 16 The suspension is an active pneumatic system It is supported by a air compressor which maintains the pressure at an even level at all times This is done via le...

Page 32: ...rously followed Regarding the fuel system always use clean fuel water free free of suspended particles sand impurities etc The fuel must be centrifuged as per Brazilian standard CNP 04 or associated A...

Page 33: ...to item 5 and the electric controller to item 6 With the machine turned on press the remote control button 8 and raise the wheel axle 3 Attach the ratchet to item 4 and proceed to open to the desired...

Page 34: ...tick Control Panel and Joystick Joystick Panel 1 Auto Pilot Engage Disengage 2 Discs Start Stop 3 Gear Increase 4 Gear Decrease 5 Discs On Off 6 Parking Brake On Off hand brake and ladder operation 7...

Page 35: ...creen The self propelled has the option of 3 working gears Tires 12 4x36 1st gear 0 to 18 km h working speed 2nd gear 0 to 24 km h working speed only in wide open areas 3rd gear 0 to 36 km h driving s...

Page 36: ...s to the application rate when turning on off the sections Totals Displays the total internal border areas Remaining Displays the remaining border areas to be finalized Pressure Current Spraying syste...

Page 37: ...8 Enter 2 Selection buttons 9 Configurations 3 On Off buttons 10 Cancel 4 Left pointer button 11 Help 5 Up pointer button 12 Test 6 Right pointer button 13 Function 7 Down pointer button 14 Auto Pilot...

Page 38: ...lter Radiator fluids Belt replacements Valve adjustments Check engine dampner mounts Contact nearest MWM authorized representative for preventative maintenance Check MWM manual for authorized represen...

Page 39: ...sts X Change self cleaning filter element Filter element 5 microns Pt4 936747 REF 936746 code 7911 4236 figure 08 on page 26 Replace suction filter element under machine under carriage SPIN ON filter...

Page 40: ...Figure 07 Figure 08 FILTER CODE 7911 4235 FILTER ELEMENTS CODE 7911 4205 DO TRANSMISSION HYDRAULIC OIL TANK INDUSTRIAL SYSTEM HYDRAULIC OIL TANK 26...

Page 41: ...th hydraulic oil 68 until it reaches proper levels Power up the machine and keep it running in the neutral position throttle up to 1500 rpm for a period of 4 hours until all filtration processes can b...

Page 42: ...mp hose eliminating any air pockets in the hose after wards re tighten the hose 6th Power up the machine and keep it in park place it in the neutral position accelerate to 1500 rpm Leave the machine r...

Page 43: ...OTE Tie Rod maintenance The tie rod bushings code 7911 4103 should be changed every 500 hours or when they show wear and tare on the Hydro Gladiadors Hercules 5 0 and Mechanical Gladiador Figure 13 29...

Page 44: ...T LOW BEAM HIGH BEAMS INJECTOR PNEUMATI C MANIFOLD CABIN LAMP ROOF LIGHT STEERING COLUMN A C BLOWER SPEEDS JOYSTICK HYDRAULI C CONTROL BOX ROOF FRONT CENTER LIGHT PRODUCT MIXER COLUMN S TART CONTACT S...

Page 45: ...WM 9 0541 05 0 0104 RACOR PARKER R 690 30M MWM 9 0541 15 1 0020 TUTELA HIDROBAK 68 ORIGINAL PETROBR S MARBRAX HV 68 TEXACO RANDO HDZ 68 FILTROSUL PT 4 2 02Q FILTROSUL S 635 FILTROSUL MFDS BN 180 RACOR...

Page 46: ...cable grounding Speedometer not showing speed Verify the distance between the wheel sensor and the flange Verify speed sensor is tight and secured Ladder will not open or close Low air pressure on Pne...

Page 47: ...oiding overloading and slippage of the same Verify that the conveyor belt rollers are equally spaced thus avoiding product built up of the same After machine clean up be careful not to contaminate the...

Page 48: ...ecessary to disassemble the safety guards and distribution components which are located on the rear of the machine It is important to remember that such components need to be adjusted so as not to dam...

Page 49: ...the disc vanes becareful for there is a set for the left disc and another for the right disc They can be easily inverted for they can be mounted on any side but there is only one correct position On...

Page 50: ...and the adjustments will not obtain satisfactory results for the product is pulled from the opposite side of the vanes INCORRECT Figure 19 In this case the set of the right vanes is mounted on the le...

Page 51: ...justment is directly affected by the type of application conditions Position 1 for rate up to 150 kg ha Position 2 for rates above 150 kg ha 2 1 The position of the deflector support shown on figure 2...

Page 52: ...the machine is stopped 10 6 Using and adjusting the Cardan shaft Due to various brands and models it is necessary to adjust the length of the cardan in its first usage 2 0 1 Figure 23 10 7 Positioning...

Page 53: ...m To avoid product overlapping the slide gates should be turned off manually before reaching the overlapping place On the left slide gate we can see the 200mm of remaining product on the conveyor with...

Page 54: ...below On the left slide gate you can see the the path which the product will need to travel until it drops into the discs while the right side will already begin to drop correctly On perpendicular ove...

Page 55: ...atio with the tractor pump at 50 l min the engine RPM should be above 1600 rpm and with the pump at 80 l min the engine RPM should be above 1100 rpm The oil flow rate adjustment valve is factory set t...

Page 56: ...low below 80 l min Contaminated oil Unequal plug pressure Input out hoses inverted Mis matched connections Retighten with caution Apply sealing tape and retighten with caution Retighten with caution A...

Page 57: ...andere fahrgeschwindigkeinten umrechnung siehe streutabelle F r bandgeschwindigkeit II streumengen kg ha vor berechnung durch 2 dividieren 1 K op de gewenste kg ha schuiven 2 I ha aflezen boven hat b...

Page 58: ...0 30 35 35 35 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 50 50 50 50 50 55 55 55 55 55 60 60 60 60 65 65 65 70 70 70 75 75 80 100 100 100 100 I ha 50 100 300 500 700 900 1100 1300 200 400 600...

Page 59: ...y application flow rates of any product using kg ha adjusting the scale band and the required overlap for a uniform application 14 2 Required material Weight scale Tape measure 8 trays with internal g...

Page 60: ...ere is an additional 18m laterally so that the product application is within the center of the tray lines and another to mark for the overlap It is important to initiate the distribution system less t...

Page 61: ...t within the vessels indicate if the row can be increased or reduced according to figure 34 On figure 34 see the sample product in the collection vessel which is interpreted as follows The product in...

Page 62: ...500 kg ha of limestone What is the exact adjustment and what is the weight to be collected on the trays to equalize the system 1st Adjust the machine and distribute on both rows of trays according to...

Page 63: ...e opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel with the equipment in ope...

Page 64: ...duct Check the floodgate opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel wi...

Page 65: ...can last up to six months if the machine is not washed This product should be re applied after every wash down APPLICATION MODE Use a pneumatic pistol paint gun fig 36 to apply this product over the...

Page 66: ...48 15 53 2 87 1 24 12 46 12 46 14 48 15 51 16 52 1 26 1 01 10 52 10 52 10 53 1 37 15 44 15 44 16 45 17 47 28m 18 47 1 36 15 44 15 44 16 45 17 47 28m 18 47 12 40 14 44 28m 15 44 1 20 12 40 14 44 28m 15...

Page 67: ...2 46 10 40 10 40 11 42 12 45 1 01 28m 18 47 14 44 14 44 17 44 18 46 28m 11 53 10 49 11 53 2 55 1 03 28m 16 48 13 42 13 42 15 44 16 47 1 83 1 12 10 40 1 64 1 07 10 40 1 44 1 18 10 52 10 52 10 53 2 9 1...

Page 68: ...grain 14 50 15 51 17 54 ALFALFA 0 85 16 44 21 50 20 52 16 54 BLACK OATS 0 48 17 51 17 51 17 54 HOLLY 0 51 10 41 GREEN PEAS 0 83 15 46 15 46 15 46 18 47 18 47 22 50 BEANS 0 83 22 47 22 47 23 49 MILLET...

Page 69: ...00 18 00 SERRANA 2 87 1 24 13 50 13 53 17 55 NK 30 00 20 MANAH 2 35 0 80 15 49 16 53 16 54 PK 00 20 30 SERRANA 2 43 1 26 10 46 10 50 NK 30 00 01 MANAH 2 23 1 26 10 49 10 50 11 53 11 54 FOSTAG 567 M4 P...

Page 70: ...24 27 30 32 36 WILD TURNIP 14 55 16 55 28m 16 55 MILLET 2 05 0 86 14 53 MILLET 1 73 0 7 11 49 12 50 ALFALFA 16 45 17 47 17 55 GREEN PEAS 17 46 21 50 28m 21 50 SUNFLOWERS 11 50 11 50 13 55 CANOLA 23 5...

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