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SPEECON 7300PA series, Instruction Manual, Page: 128 / 139

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SPEECON 7300PA series Instruction Manual Download Page 128

 

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126

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C. RS-485 COMMUNICATION CONNECTION DIAGRAM 

7300PA provide PA-M (MODBUS protocol) and PA-P (PROFIBUS-DP protocol) 
option card for RS-485 communication interface. The wiring diagrams of PA-M and 
PA-P are as below. 
(a) PA-M MODBUS protocol communication 

The PA-M option card supports the MODBUS protocol can be placed at the upper 
side of the control board. 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig. 15    Wiring for PA-M MODBUS Protocol communication 

Note

：

1. A Host Controller with RS-485 interface can communicate with the 7300PA unit through PA-M 

option card. If the Host Controller does not provide the RS-485 port and its RS-232 port is 
available, an RS-485/RS-232 conversion card should be used to connect between this Host 
Controller and PA-M option card of 7300PA. 

2. A MODBUS Host Controller can drive the network with no more than 31 drivers connected, using 

MODBUS communication standard. If the driver (e.g., 7300PA drive) is at the end of the network 
it must have the terminating resistors 220

Ω

 at both terminals (By SW1 dip Switch). All other 

drives in the system should not have terminators. 

3. The PA-M card with RS-485 and RS-422 interface can be selected by TP1 jumper. 

4. Please refer to “7300PA PA-M RS-485 MODBUS Communication Application Manual".

 

RS-485 

Controller

 

220

Ω

 

(Terminator 

Resistor) 

7300 PA 

P 

M31 

(PA-M)

 

TB1

 

S+ 

S- 

shield 

○

X

 

○

X

 

○

X

 

SW1 

TP1 

RS-485

7300 PA 

P 

M2 

(PA-M)

 

TB1

 

S+ 

S- 

shield 

○

X

 

○

X

 

○

X

 

TP1 

RS-485 

7300 PA 

P 

M1 

(PA-M)

 

TB1

 

S+ 

S- 

shield 

○

X

 

○

X

 

○

X

 

TP1 

RS-485 

＋

 

－

 

RS-485 

interface 

RS-232 

Controller

 

Rx 

Tx 

DATA(+) 

DATA(-)

 

Rx 

Tx 

or 

RS-485

／

RS232 

adaptor 

RS-232 

interface 

Summary of Contents for 7300PA series

Page 1: ...ITH ENERGY SAVING CONTROL INVERTER 7300PA INSTRUCTION MANUAL 220V Class 3Φ 25 125HP 440V Class 3Φ 25 500HP Please hand this manual to the end users It will be of great help for their daily operation maintenance inspection and troubleshooting ...

Page 2: ...irements Refer to their trade safety bodies British Standards Institution Dept of Trade Industry etc for further information For instance in the USA refer to NEMA MG2 the National Electrical Code local safety requirements etc 2 When servicing all power sources to the apparatus and to the accessory devices should be de energized and disconnected and all moving parts at standstill 3 Safety guards an...

Page 3: ... U T1 V T2 W T3 to AC power supply When the retry function Cn 36 is selected motor may restart suddenly after being stopped by momentary power loss CAUTION When mounting units in a separate enclosure install a fan or other cooling device to keep the intake air temperature below 45 Do not perform a withstand voltage test to the inverter All the constants of the inverter have been factory preset Do ...

Page 4: ...DED WIRING PARTS 13 4 4 2 CAUTIONS FOR WIRING 15 5 TEST OPERATION 17 5 1 CHECK BEFORE TEST OPERATION 17 5 2 SETTING THE LINE VOLTAGE SELECTING CONNECTOR 17 6 MAINTENANCE 18 6 1 PERIODIC INSPECTION 18 6 2 SPARE PARTS 19 7 SPECIFICATIONS 21 8 DIMENSIONS 23 9 PERIPHERAL AND OPTIONS 26 9 1 AC REACTOR 26 9 2 NOISE FILTER 27 9 2 1 INPUT NOISE FILTER 27 9 2 2 EMI SUPPRESSION ZERO CORE 28 9 3 BRAKING RESI...

Page 5: ...49 2 4 System Parameters Sn 64 2 5 Monitoring Parameters Un 105 2 6 Monitoring Parameters Hn 107 2 7 Order Parameters On 109 3 FAULT DISPLAY AND TROUBLE SHOOTING 111 APPENDIX A ENERGY SAVING CONTROL 119 B PID CONTROL 121 C RS 485 COMMUNICATION CONNECTION DIAGRAM 126 D SINK SOURCE TYPICAL CONNECTION DIAGRAM 128 E RS 232C SERIAL COMMUNICATIONS CONNECTION DIAGRAM 130 F NOTES ON APPLICATION OF MOTORS ...

Page 6: ... 4 PART I INSTALLATION MANUAL ...

Page 7: ...sed to alert against unsafe practices This inverter has been placed through demanding tests at the factory before shipment After unpacking check for the following 1 Verify that part numbers on shipping carton and unit match the purchase order sheet and or packing list 2 Do not install or operate any inverter which is damaged or missing parts 3 Do not install or operate any inverter which has no QC...

Page 8: ...tify the shipper NAMEPLATE DATA 220V CLASS 75HP example 220V CLASS INVERTER JNTFBGBA0075JK MODEL INPUT OUTPUT SER NO AC 3PH 200 230V 50 60Hz AC 3PH 0 230V 81KVA 212A MODEL DESIGNATION JNTFBGBA0075JK Inverter Series 7300PA Enclosures and mountings BA Open chassis type IEC IP00 BB Enclosed wall mounted type NEMA 1 Reserved Voltage Applicable maximum motor output HP 0025 25HP 0500 500HP JK 220V 60Hz ...

Page 9: ...ow sufficient space for effective cooling as shown in Fig 1 a Front View b Side View Note For product external dimensions and mounting dimensions refer to DIMENSIONS on page 23 Fig 1 Mounting Spaces 1 18in 30mm OR MORE 1 18in 30mm OR MORE ALLOWABLE TEMPERATURE OF CONTROL PART 131 55 5 9in 150mm OR MORE 5 9in 150mm OR MORE AIR AIR FRONT COVER OPEN CHASSIS TYPE 113 45 ENCLOSED WALL MOUNTED TYPE 104 ...

Page 10: ...from corrosive gases or liquids Free from airborne dust or metallic particles Free from vibration Free from magnetic noise e g welding machines power units Ambient temperature 14 to 104 10 to 40 For enclosed type 14 to 113 10 to 45 For open chassis type Free from combustible materials gases etc CAUTION When mounting multiple units in a common enclosure install a cooling fan or some other means to ...

Page 11: ...tall an AC reactor There is a DC choke built in on 7300PA models 40HP 30 KW and larger The 440V 350 500HP need to install AC reactor externally Input Noise Filter When used with specified input noise filter the 7300PA can comply with EN55011 class A Please refer to our EMC technical manual for noise filter selection Inverter Wire input to terminals L1 L2 and L3 for three phase input Make sure to c...

Page 12: ... 24V 24V FORWARD RUN STOP REVERSE RUN STOP EXTERNAL FAULT FAULT RESET MULTI STEP SPEED SETTING 1 MASTER AUX JOG COMMAND EXERNAL COAST TO STOP E SHIELD CONNECTION 2kΩ 0 10V 註 3 註 3 15V VIN AIN AUX GND 0V SPEED SETTING POWER SUPPLY 15V 20mA EXTERNAL FREQUENCY COMMAND MASTER SPED REF 0 TO 10V 20kΩ MASTER SPEED REF 4 TO 20mA 250Ω MULTI FUNCTION ANALOG INPUT 0 TO 10V 20kΩ STANDARD OUTPUT AUX FREQUENCY ...

Page 13: ...uency command VIN Master speed voltage reference 0 to 10V AIN Master speed current reference 4 to 20mA AUX Auxiliary analog command one of the following signals available to select Frequency command frequency gain frequency bias overtorque detection level voltage bias accel decel rate DB current MT Motor temperature PTC thermistor active 1330Ω Return 550Ω GND Analog signal common Analog Input Term...

Page 14: ...HP 500HP External ACL is necessary E DCL X RCC CONTROL CIRCUITS AC DC R L1 S L2 T L3 U T1 V T2 W T3 E DCL X RCC CONTROL CIRCUITS AC DC U T1 V T2 W T3 R L1 S L2 T L3 E DCL X RCC CONTROL CIRCUITS R L1 S L2 T L3 U T1 V T2 W T3 RCC CONTROL CIRCUITS E R L1 S L2 T L3 U T1 V T2 W T3 B2 X E DCL X RCC CONTROL CIRCUITS AC DC R L1 S L2 T L3 U T1 V T2 W T3 E External ACL X RCC CONTROL CIRCUITS U T1 V T2 W T3 ...

Page 15: ...80 30 22 22 4 14 6 0 5 2 20 14 TO 225S 175A CN 100 40 30 60 2 0 22 4 0 5 2 20 14 TO 225S 175A CN 125 50 37 60 2 0 22 4 0 5 2 20 14 TO 225S 200A CN 150 60 45 60 2P 2 0 2P 22 4 0 5 2 20 14 TO 225S 225A CN 180 75 55 60 2P 2 0 2P 30 2 0 5 2 20 14 TO 400S 300A CN 300 100 75 100 2P 4 0 2P 50 1 0 0 5 2 20 14 TO 400S 400A CN 300 125 90 100 2P 4 0 2P 50 1 0 0 5 2 20 14 TO 400S 400A S K400 Note 5 Note 1 For...

Page 16: ... 175A C 125G 170A 100 75 60 2 0 22 4 0 5 2 20 14 TO 225S 225A C 150G 200A 125 90 60 2P 2 0 2P 30 2 0 5 2 20 14 TO 400S 300A C 300L 400A 150 110 60 2P 2 0 2P 30 2 0 5 2 20 14 TO 400S 300A C 300L 400A 175 125 60 2P 2 0 2P 50 1 0 0 5 2 20 14 TO 400S 400A C 300L 400A 215 160 100 2P 4 0 2P 50 1 0 0 5 2 20 14 TO 400S 400A C 300L 400A 250 185 100 2P 4 0 2P 50 1 0 0 5 2 20 14 TO 600S 600A S K400 Note 5 45...

Page 17: ...r 4 Care should be taken to prevent contact of wiring leads with 7300PA cabinet If this occurs a short circuit may result 5 Never connect power factor correction capacitors or noise filters to 7300PA output 6 Never open or close contactors in the output circuit unless inverter is properly sized CAUTION Lead size should be determined taking into account voltage drop of leads Voltage drop can be obt...

Page 18: ...t to form a loop with the ground leads CORRECT CORRECT NOT ACCEPTABLE a b c Fig 3 Grounding of Three 7300PA Units C CONTROL CIRCUIT 1 Separation of control circuit leads and main circuit leads All signal leads must be separated from main circuit leads L1 R L2 S L3 T B2 T1 U T2 V T3 W and other power cables to prevent erroneous operation caused by noise interference 2 Control circuit leads R1A R1B ...

Page 19: ...LINE VOLTAGE SELECTING CONNECTOR FOR 460V CLASS 40HP 30kW AND ABOVE The cooling fan line voltage selecting connector shown in Fig 5 must be set according to the type of main circuit power supply Insert the connector at the position showing the appropriate line voltage The unit is preset at the factory to 440 line voltage a 440V CLASS 40HP 100HP 350HP 500HP b 440V CLASS 125HP 300HP Fig 5 Voltage Se...

Page 20: ... be removed replace the board Cooling fan Abnormal noise and vibration Whether the cumulative operation time exceeds 20 000 hours or not Replace the cooling fan Power elements Accumulation of dust and dirt Blow with dry compressed air of 39 2 x104 to 58 8 x 104 Pa 57 to 85psi pressure Smoothing capacitor Discoloration or odor Replace the capacitor or inverter unit Note Operating conditions as foll...

Page 21: ...1 1 3 1 2 1 MODEL CM200DU 12F 2P DDB6U145N12L AFB1224SHE ASB0624H CODE 4P101C0070008 4P106C02900B1 277810255 277190214 4M300D3670007 4H300D333001 40 Qty 1 1 3 1 2 1 MODEL CM300DU 12F 2P DDB6U205N12L AFB1224SHE ASB0824SH CODE 4P101C0070008 4P106C02900B1 277810263 277190231 4M300D3670007 43003340007 50 Qty 1 1 3 1 2 1 MODEL CM300DU 12F VUO190 08NO7 AFB1224SHE ASB0824SH CODE 4P101C0070008 4P106C02900...

Page 22: ... 1 2 1 MODEL CM400HU 24F 2RI60G 160 AFB1224SHE A2123 HBT CODE 4P101C0070008 4P106C02700A1 277800217 277051541 4M300D3670007 4M903D1890001 125 Qty 1 1 6 6 3 1 MODEL CM400HU 24F 2RI100G 160 AFB1224SHE A2123 HBT CODE 4P101C0070008 4P106C02700A1 277800217 277051524 4M300D3670007 4M903D1890001 150 Qty 1 1 6 6 3 1 MODEL CM600HU 24F 2RI100G 160 AFB1224SHE A2123 HBT CODE 4P101C0070008 4P106C02700A1 277800...

Page 23: ...ly Allowable Frequency Fluctuation 5 460V CLASS INVERTER HP 25 30 40 50 60 75 100 125 150 175 215 250 300 350 400 500 MAX APPLICABLE MOTOR OUTPUT HP KW 1 25 18 5 30 22 40 30 50 37 60 45 75 55 100 75 125 90 150 110 175 132 215 160 250 185 300 220 350 260 400 300 500 375 Inverter Capacity KVA 29 34 45 57 66 85 115 144 176 203 232 259 290 393 446 558 Rated Output Current A 38 44 59 75 86 111 151 189 ...

Page 24: ...DC Undervoltage 460V class Motor coasts to stop if inverter output voltage drops to 380VDC or below Undervoltage 230V class Motor coasts to stop if inverter output voltage drops to 190VDC or below Momentary Power Loss 1 Motor coasts to stop after momentary power loss lasting over 15ms time setting made before shipment Motor Overheat Protection Motor PTC thermistor Active 1330Ω Return 550Ω Input ph...

Page 25: ...5 324 6 320 760 M10 87 DCL Built in Standard b 25 12 12 30 265 360 225 245 340 M6 12 265 360 225 245 340 M6 12 External ACL option a 40 36 38 50 283 5 525 307 220 505 M8 36 291 5 745 307 220 505 M8 38 DCL Built in Standard 60 47 50 75 47 50 100 344 630 324 5 250 610 M8 47 352 945 324 5 250 610 M8 50 DCL Built in Standard 125 80 85 150 80 85 175 459 790 324 6 320 760 M10 81 462 1105 324 6 320 760 M...

Page 26: ...125HP 440V 40HP 300HP Open Chassis Type IP00 Wall mounted Type NEMA1 c 440V 350HP Open Chassis Type IP00 Wall mounted Type NEMA1 W1 W d 365 H 365 200 23 500 D W1 W d 500 365 H 365 200 122 D D W W1 H H1 d D H H1 d W W1 ...

Page 27: ... 25 d 440V 400HP 500HP Open Chassis Type IP00 Wall mounted Type NEMA1 W1 W d 365 H 365 200 23 500 D W1 W d 500 365 H 365 200 122 D ...

Page 28: ...nt A Current A Inductance mH Code NO 25 72 90 0 12 3M200D1610102 30 88 90 0 12 3M200D1610102 40 117 120 0 09 3M200D1610111 50 144 160 0 07 3M200D1610269 60 167 160 0 07 3M200D1610269 75 212 240 0 044 3M200D1610285 100 288 360 0 026 3M200D1610307 220V 125 327 360 0 026 3M200D1610307 25 38 50 0 42 3M200D1610218 30 44 50 0 42 3M200D1610218 40 59 60 0 36 3M200D1610226 50 75 80 0 26 3M200D1610234 60 86...

Page 29: ...D1750007 FS6100 400 99 400A 25 38A 4H000D1770008 FS6101 50 47 50A 30 44A 4H000D1770008 FS6101 50 47 50A 40 59A 4H000D1790009 FS6101 80 52 80A 50 75A 4H000D1790009 FS6101 80 52 80A 60 86A 4H000D1800004 FS6101 120 35 120A 75 111A 4H000D1800004 FS6101 120 35 120A 100 151A 4H000D1820005 FS6101 200 36 200A 125 189A 4H000D1820005 FS6101 200 36 200A 150 231A 4H000D1850001 FS6101 320 99 320A 175 267A 4H00...

Page 30: ...d the core for each phase should be winded by following the same convention and one direction The more winding turns the better attenuation effect Without saturation If the wire size is too big to be winded all the wire can be grouped and go through these several cores together in one direction Frequency attenuation characteristics 10 windings case Example EMI suppression zero core application exa...

Page 31: ...H333C0020108 4800W 6 8Ω 2 120 10 ED 75 212A JUVPLV 0060 2 3H333C0020108 4800W 6 8Ω 2 100 10 ED 100 288A JUVPLV 0060 3 3H333C0020108 4800W 6 8Ω 3 110 10 ED 220V 125 327A JUVPLV 0060 3 3H333C0020108 4800W 6 8Ω 3 90 10 ED 25 38A 3H333C0190005 1600W 50Ω 1 80 5 ED 30 44A 3H333C0190005 1600W 50Ω 1 70 5 ED 40 59A JUVPHV 0040 1 3H333C0020213 6000W 20Ω 1 125 10 ED 50 75A JUVPHV 0060 1 3H333C0020221 9600W 1...

Page 32: ...l cable for LCD or LED operator blank cover fixed use screws and installation manual 2 One special cable for digital operator 3 A blank cover to protect against external dusts metallic powder etc The physical dimension of LCD or LED digital operator is drawn below Fig 6 LCD Digital Operator Dimension RUN STOP PRGM DRIVE DSPL EDIT ENTER DIGITAL OPERATOR JNEP 31 DRIVE FWD REV REMOTE SEQ REF FWD REV ...

Page 33: ...NEP 33 shown in Fig 9 b is also available and can be connected through the same cable and connector The LED digital operator has the same installation and dimension with the LCD digital operator 9 4 4 1 TO 8 PID RELAY CARD Used in the constant pressure water supply system The PA PID option card has the same installation with the RS 485 communication option card PA M or PA P R L1 R L1 BREAKER S L2 ...

Page 34: ...l board CN2 connector Use the following procedure to install three option card 1 Turn off the main circuit power supply 2 Leave it off for at least one minute before removing the front cover of the inverter Check to be sure that the CHARGE indicator is OFF 3 Insert the spacer Which is provided with the option card into the spacer hole at the control board 4 Pass the spacer through the spacer hole ...

Page 35: ... 33 PART II OPERATION MANUAL ...

Page 36: ...un command is enabled from the control circuit terminal or RS 485 option card REMOTE mode REF lit when the frequency reference from the control circuit terminals VIN or AIN or RS 485 option card enabled REMOTE mode LCD Display Chinese Display 2 row each row has 8 characters at most English Display 2 row each row has 20 characters at most Keys Key functions are defined in Table 11 Fig 9 a LCD Digit...

Page 37: ... increment set values DECRENENT key Select the menu items groups functions and user constant name and decrement set values EDIT ENTER EDIT ENTER key Select the menu items groups functions and user constants name and set values EDIT After finishing the above action press the key ENTER RUN RUN key Start inverter operation in DRIVE mode when operator is used The led will light STOP STOP key Stop 7300...

Page 38: ...a according to the Bn 10 setting 4 This block will be by passed if no fault occurred before power supply was turned off or a fault occurs and was reset by RESET 5 When in the DRIVE mode press the DSPL key and RESET key the setting values of Sn and Cn will only be displayed for monitoring but not for changing or setting Power on PRGM mode DRIVE mode PRGM DRIVE 1 DSPL An monitor set DSPL Bn monitor ...

Page 39: ...To be set To be monitored To be set To be monitored 0000 1 An Bn Sn Cn An Bn Sn Cn 0101 2 An Bn Sn Cn An Bn Sn Cn 1 Factory setting 2 When in DRIVE mode the parameter group Sn Cn can only be monitored if the RESET key and the DSPL key are to be pressed at the same time 3 After a few trial operation and adjustment the setting value Sn 03 is set to be 0101 so as not be modified again 4 The 7300PA ha...

Page 40: ...y Remarks Sect frequency reference value displayed Select PRGM mode Select CONTROL PARAMETER Display Cn 01 setting Input Voltage 380V LED DRIVE OFF Display for 0 5 sec 1 REV 60Hz FWD 60Hz 2 4 5 6 7 8 3 SET INPUT VOLTAGE FREQUENCY SETTING FREQ REF VALUE CHANGE POWER ON FWD JOG OPERATION FWD RUN REV RUN STOP EDIT ENTER RESET PRGM DRIVE Freq Cmd 00 00Hz TECO continued 1 When POWER ON 2 Input voltage ...

Page 41: ...Display for 0 5 sec Confirm the display LED ON Display for 0 5 sec Confirm the display LED REV ON LED ON Blinking while decel Freq Cmd 00 00Hz TECO continued 3 FWD JOG Freq Cmd 0 Hz TECO Entry Accepted O P Freq 6 00 Hz TECO PRGM DRIVE DSPL JOG EDIT ENTER RESET RUN FWD REV STOP DSPL EDIT ENTER RESET DSPL 4 Frequency setting 15Hz 5 FWD run 6 60Hz 7 REV RUN 8 STOP Frequency command change Press 4 tim...

Page 42: ...ommand 4 An 04 000 00Hz Frequency Command 4 0 00 180 00 Hz 0 01Hz 0 00Hz An 05 Frequency Command 5 An 05 000 00Hz Frequency Command 5 0 00 180 00 Hz 0 01Hz 0 00Hz An 06 Frequency Command 6 An 06 000 00Hz Frequency Command 6 0 00 180 00 Hz 0 01Hz 0 00Hz An 07 Frequency Command 7 An 07 000 00Hz Frequency Command 7 0 00 180 00 Hz 0 01Hz 0 00Hz An 08 Frequency Command 8 An 08 000 00Hz Frequency Comman...

Page 43: ...g Output A01 Bias Bn 08 00 0 Output A01 Bias 25 0 25 0 0 1 0 0 A02 bias Bn 09 Multi Function Analog Output A02 Bias Bn 09 00 0 Output A02 Bias 25 0 25 0 0 1 0 0 43 44 Bn 10 Monitor No After power ON Bn 10 1 Power ON Contents 1 4 1 1 44 A01 Gain Bn 11 Multi Function Analog Output A01 Gain Bn 11 1 00 Output A01 Gain 0 01 2 55 0 01 1 00 44 A02 Gain Bn 12 Multi Function Analog Output A02 Gain Bn 12 1 ...

Page 44: ... Bn 22 0 000 PID Det DSPL Gain 0 000 9 999 0 001 0 000 47 Bn 23 Freq Command Upper Bound Delay Time Bn 23 300s Up Bound Delay Time 1 600sec 1s 300s 48 Bn 24 Freq Command Lower Bound Delay Time Bn 24 300s Low Bound Delay Time 1 600sec 1s 300s 48 Bn 25 MC ON OFF Delay Time Bn 25 1 00s MC ON OFF Delay Time 0 10 2 00sec 0 01s 1 00s 48 PA PID Relay Card Control Function Bn 26 Pump ON OFF Detection Leve...

Page 45: ...reference goes from 0 to 100 is set in the units of 0 1 second 4 Deceleration Time 2 Bn 04 Deceleration time 2 is enabled when the accel decel time change command of multi function terminals is closed The deceleration time in which frequency reference goes form 100 to 0 is set in the units of 0 1 second 5 Frequency Reference Gain Bn 05 The input level when frequency reference voltage is 10V is set...

Page 46: ...e can be adjusted by multiplying adjusting gain Bn 13 14 Proportional Gain P Bn 14 Output P is obtained by multiplying deviation value by proportional gain Bn 14 No P operation when Bn 14 0 0 Refer to page 45 the block diagram of PID control section 15 Integral Time I Bn 15 Output I is an integral value of deviation The additional value obtained at every 7 msec can be calculated by the following e...

Page 47: ...tep Form Note 1 All PID calculations are executed every 7 msec 2 The PID final outputs are all added 18 PID Sleep Frequency Bn 18 Frequency level for activation of sleep function When the PA output frequency drops below the PID sleep frequency set in parameter Bn 18 the PID sleep mode timer is started The present output frequency fout will follow the frequency command fCMD until fmin is reached 偏差...

Page 48: ...uency command drops below the set value in Bn 20 the timer is reset 20 PID Wake Up Frequency Bn 20 Frequency level for deactivation of sleep function When the frequency command fCMD exceeds the wake up frequency and after the time delay set in Bn 19 the inverter restarts the motor While the inverter has stopped the motor in sleep mode the PID control function is still working When the frequency co...

Page 49: ...ed feedback signal is input from VIN and AIN terminal simultaneously The multi function analog output can be set to monitor the PID detected value When Sn 26 09 or Sn 27 09 The PID detected value can be monitored by the monitoring parameter Un 21 and the display unit can be set by Bn 21 and Bn 22 eg 0 10V or 4 20mA detected value can be set as pressure signal unit using Bn 21 to set the equivalent...

Page 50: ...25 The PA PID option card application parameter Please refer to PA PID instruction manual When switching one motor or pump driving by inverter to ac power source or vice versa set the MC ON OFF delay time set value of Bn 25 to avoid the inverter output and ac power source being short circuited due to the different operation delay time of MC1 and MC2 The delay time Bn 25 set value must be longer th...

Page 51: ... At Stop Cn 12 00 0s DC Braking Stop Time 0 0 25 5s 0 1s 0 0s DC Braking Function Cn 13 DC Injection Braking Time At Start Cn 13 00 0s DC Braking Start Time 0 0 25 5s 0 1s 0 0s 52 53 Cn 14 Frequency Command Upper Bound Cn 14 100 Freq Cmd Up Bound 0 109 1 100 Frequency Limit Cn 15 Frequency Command Lower Bound Cn 15 000 Freq Cmd Low Bound 0 109 1 0 53 Cn 16 Frequency Jump Point 1 Cn 16 000 0Hz Freq...

Page 52: ...ved 0 0 0 0 Fault Retry Cn 36 Number of Auto Reatart Attempt Cn 36 00 Retry Time 0 10 1 0 58 63 Ride thru Time Cn 37 Power Loss Ride thru Time Cn 37 2 0s Ride thru Time 0 2 0s 0 1s 2 0s 4 58 Cn 38 Speed Search Detection Level Cn 38 150 SP_Search Level 0 200 1 150 Cn 39 Speed Search Time Cn 39 02 0s SP_Search Time 0 1 25 5s 0 1s 2 0s Cn 40 Min Baseblock Time Cn 40 1 0s Min B B Time 0 5 5 0s 0 1s 1 ...

Page 53: ...nce Ratio 50 100 1 100 61 62 Energy Saving Coefficient K2 Cn 60 Motor Code Cn 60 29 4 440V 25HP 00 FF 29 8 62 Cn 61 Not used Cn 61 000 Reserved 000 000 Retry time Cn 62 Auto Restart Time Interval Cn 62 00s Retry time 0 20s 1s 0s 63 Motor Overheat time Cn 63 Motor Overheat protection time Cn 63 060s Motor OH time 1 300s 1s 60s 63 1 For 220V class 2 for 440V class 2 For 220V class 2 for 440V class 3...

Page 54: ...y input voltage 2 When the set values of Cn 02 to Cn 08 do not satisfy the following conditions a setting error occurs and Invaid V F OPE10 alarm is displayed The set value is checked at power ON and switching from PRG mode to DRIVE mode FMAX FA FB FMin 3 Motor rated current Cn 09 Set motor rated current by the electronic thermal function in units of 0 1 A for motor overload protection The range o...

Page 55: ...mmand upper bound Cn 14 Set the upper limit of frequency reference in units of 1 Cn 02 maximum frequency is regarded as 100 9 Frequency command lower bound Cn 15 Set the lower limit of frequency reference in units of 1 Cn 02 maximum frequency is regarded as 100 When the run command is input with frequency reference of 0 acceleration continues from the minimum frequency to the lower frequency refer...

Page 56: ...jog frequency reference depends on the set value of operator display mode Cn 20 as follows Cn 20 Setting Reading Unit 0 Units of 0 01 Hz 1 Units of 0 01 2 to 39 Set in the units of r min 0 to 39999 r min 120 x frequency reference Hz Cn 20 Set the number of motor poles in Cn 20 40 to 39999 The position of decimal point is set by the value of the 5th digit of Cn 20 Value of 5th digit 0 Displayed as ...

Page 57: ...etection width shown in the following figure Frequency ref Cn 22 Output frequency Frequency ref Cn 22 Cn 21 Agreed frequency point Cn 22 Agreed frequency detection width b Agreed frequency set value of multi function contact output Sn 20 22 3 This is closed when acceleration or deceleration is completed and output frequency is within the detection width shown in the figure below Cn 21 Cn 22 Output...

Page 58: ...ng acceleration Cn 28 Set stall prevention level during acceleration in units of 1 Inverter rated current is regarded as 100 19 Stall prevention level during running Cn 30 Set a proportion as a stall prevention level during running in units of 1 Inverter rated current is regarded as 100 Stall prevention during running starts deceleration when the output current reaches 100 ms greater than the sett...

Page 59: ...ion 1 level Cn 33 When the setting value of multi function contact output Sn 20 22 5 this contact is closed when output frequency is equal to or more than Cn 33 as shown in the figure below Output frequency Cn 33 Cn 33 Frequency detection 2 level Cn 22 Agreed frequency detection width OUTPUT FREQUENCY DECELERATION TIME HYSTERESIS 2 ACCELERATION TIME OPERATION OF STALL PREVENTION DURING RUNNING DET...

Page 60: ...d to zero when 1 No fault occurs for 10 minutes or more 2 A fault reset signal is input from control circuit terminals or digital operator Auto reset restart operation 1 When a fault is detected inverter output is shut off for the minimum baseblock time Cn 40 During shut off of inverter output a fault occurring in the operator is displayed 2 When the minimum baseblock time Cn 40 elapses the fault ...

Page 61: ...han the minimum baseblock time speed search operation is started immediately after power recovery 28 V f speed search Cn 41 To ensure that a fault such as OC does not occur during speed search operation V f must be reduced during speed search operation as compared with that during normal operation Set V f during speed search as follows by the set value of Cn 41 V f during speed search V f at norma...

Page 62: ...ed to change the setting if the viscous friction of the mechanical system is high or if the rigidity is low causing the mechanical system to oscillate increase the setting so that it is higher than the oscillation frequency period This will decrease the responsiveness but it will prevent oscillation Refer to page 45 the block diagram of PID control section 32 Energy saving voltage limit Cn 45 to C...

Page 63: ...g Operation Control Cycle Cn 50 Sets the control cycle of tuning operation c Tuning Operation voltage Step Cn 51 52 Sets voltage variation width of one tuning operation cycle Setting is made in the units of of rated voltage By increasing this value rotation speed variation becomes larger This voltage variation width is set at tuning stanting voltage 100 and 5 With the other voltage value voltage v...

Page 64: ...e same code is written to Cn 60 Therefore when the inverter and motor has the same capacity setting is not needed When exclusive use motor or other manufacturer s motor is used and its motor constant is not known or when the inverter and motor has the different capacity try to set the mother code corresponding to the motor voltage and capacity to Cn 60 The motor codes are shown in the table below ...

Page 65: ...val is the setting value of Cn 40 when the setting value of Cn 62 Cn 40 The auto restart time interval is the setting value of Cn 62 when the setting value of Cn 62 Cn 40 38 Motor Overheat Protection Time Cn 63 Time delay for motor overheat protection when the detected temperature of PTC thermistor motor temperature sensor reached the trip level Generally it is not needed to change the set value o...

Page 66: ...d Coasting to stop 10 Stopping method Full range DC injection branking stop 11 Stopping method Coasting stop timer function provided 0011 73 74 75 Sn 05 Operation Mode Selection 2 I O terminal function selection Sn 05 0000 I O term Fct 0 Stop key effective during operation from control terminal 1 Stop key effective during operation from control terminal 0 Reverse run enabled 1 Reverse run disabled...

Page 67: ...munication fault deceleration to stop Bn 04 11 RS 485 communication fault continue to run 0011 80 81 Operation Mode Select Sn 09 Operation Mode Selection 6 Energy saving function selection Sn 09 0000 Eg Saving Function 0 Energy saving function ineffective 1 Energy saving function ineffective 0000 81 Sn 10 Protective Characteristic Selection 1 Stall prevention Sn 10 0000 Stall Select 0 Stall preven...

Page 68: ...lectronic thermal overload protection Sn 14 0000 Over Load Select 0 Motor overload OL1 protection effective 1 Motor overload OL1 protection ineffective 0 Motor overload protection standard motor 1 Motor overload protection Inverter duty motor 0 Motor overload protection time constants are standard time 8 minutes 1 Motor overload protection time constants are short time 5 minutes 0000 84 Sn 15 Term...

Page 69: ...00VDC 5 Output Power 10V max applicable motor capacity 0 102 Multi Function Analog Output Selection Sn 27 Multi Function Analog Output A02 Function Selection Sn 27 01 Term A02 Function 0 Ferquency command 10V max frequency command Cn 02 1 Output Frequency 10V max Output frequency 2 Output Cueeent 10V inverter rated current 3 Output Voltage 10V input voltage Cn 01 4 DC Voltage 10V 400VDC or 800VDC ...

Page 70: ... 0 Not Loaded 0 Not loaded not copied 1 Upload from digital operator to inverter 2 Download from inverter to digital operator 3 Inspect the EEPROM of digital operator 0 104 1 Differs according to inverter capacity 2 Initialization Sn 03 1110 1111 After depressing the ENTER key input the initial value of An Bn Sn Cn except Sn 01 Sn 02 into NV RAM When the value is written in without an error Entry ...

Page 71: ... 37 60 45 75 55 100 75 125 90 Inverter rated current A 72 88 117 144 167 212 288 327 Cn 09 Motor rated current A 62 73 97 4 118 141 176 227 284 Cn 23 Carrier frequency upper limit kHz 6 0 6 0 6 0 6 0 3 0 3 0 3 0 3 0 Cn 24 Carrier frequency lower limit kHz 6 0 6 0 6 0 6 0 3 0 3 0 3 0 3 0 Cn 25 Carrier frequency proportional gain 0 0 0 0 0 0 0 0 On 17 Motor phase to phase resistance Ω 0 077 0 060 0 ...

Page 72: ...0 6 0 6 0 3 0 3 0 3 0 3 0 3 0 3 0 2 0 2 0 2 0 2 0 Cn 24 Carrier frequency lower limit kHz 6 0 6 0 6 0 6 0 6 0 6 0 3 0 3 0 3 0 3 0 3 0 3 0 2 0 2 0 2 0 2 0 Cn 25 Carrier frequency proportional gain 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 On 17 Motor phase to phase resistance Ω 0 308 0 239 0 164 0 133 0 110 0 074 0 027 0 036 0 023 0 020 0 022 0 014 0 012 0 01 0 009 0 007 On 18 Torque compensation iron loss W...

Page 73: ...e Torque quadratic monotonically decreasing curve 1 50Hz Saturation Variable Torque cubic monotonically decreasing curve 2 60Hz Saturation Variable Torque quadratic monotonically decreasing curve 3 60Hz Saturation Variable Torque cubic monotonically decreasing curve 1 Consider the following items as the conditions for selecting a V F pattern They must be suitable for 1 The voltage and frequency ch...

Page 74: ...meter groups of An Bn Cn Sn and On can be initialized as factory setting At the same time the terminal 5 8 can be set as 2 wire or 3 wire operation mode under different setting of Sn 03 please see 2 3 wire operation mode on page 85 Special mode Sn 03 1010 The order parameters On can be set and read when setting Sn 03 1010 after changing or monitoring any of the On parameters please set Sn 03 0000 ...

Page 75: ...git 1st digit 2nd digit 1st digit 2nd digit 1st digit 2nd digit 1st digit CONSTANT REF Sn 04 0 0 0 1 1 0 1 1 Master Speed Frequency Ref Control circuit terminal VIN AIN An 01 Control circuit terminal VIN AIN An 01 FWD Run Command Terminal 1 REV Run Command Terminal 2 External Fault Terminal 3 Fault Reset Terminal 4 1 1 1 1 Command of Terminal 5 2 2 Command of Terminal 6 Command of Terminal 7 Comma...

Page 76: ...e inverter until both the FWD run command and REV run command of control circuit terminals become open or another frequency reference is selected in the multi step speed command or jog frequency reference section 1st digit 1 During running by signals from control circuit terminals the STOP key from the operator is not accepted 3rd digit 4th digit stop method select Stop method differs by the setti...

Page 77: ...ded during T1 time CUTOFF OF INVERTER OUTPUT Cn 40 setting value CLOSED OPEN RUN COMMAND OUTPUT FREQUENCY DC INJECTION BRAKING TIME Cn 12 10 10 SPEED 100 SPEED OUTPUT FREQUENCY WHEN STOP REFERENCE IS INPUT DC INJECTION BRAKING TIME AT STOP Cn 12 DC INJECTION BRAKING TIME T1 TIME WHEN STOP REFERENCE IS INPUT INVERTER OUTPUT IS CUTOFF CLOSED OPEN RUN COMMAND OUTPUT FREQUENCY CLOSED 100 SPEED OUTPUT ...

Page 78: ...rol circuit terminals or the digital operator is not accepted 3rd digit selection of double scanning of sequence command 3rd digit 0 Sequence command control circuit terminals I to 8 is scanned twice 3rd digit 1 Sequence command control circuit terminals I to 8 is scanned once 4th digit key functions select 4th digit 0 The digital operator key is JOG key function the JOG key function is enabled un...

Page 79: ...o the time when a normal acceleration rate determined by a specified acceleration time is obtained a Time chart at FWD REV run change with S curve characteristics The figure below shows the time chart at FWD REV run change during deceleration and stop S CURVE CHARACTERISTIC When 1st and 2nd digits are 00 no S curve characteristics at completion of deceleration FREQUENCY REF TIME S CURVE CHARACTERI...

Page 80: ...racteristics only input is valid 3rd digit 0 Normal characteristics 0 10V or 4 20mA 0 100 3rd digit 1 Reverse characteristics 10 0V or 20 4mA 0 100 ACCELERATION OUTPUT FREQUENCY DC INJECTION BRAKING TIME AT STOPPING Cn 12 FWD RUN COMMAND REV RUN COMMAND DECELERATION MIN OUTPUT FREQUENCY Cn 07 DC INJECTION BRAKING START FREQUENCY Cn 10 ACCELERATION DECELERATION MIN OUTPUT FREQUENCY Cn 07 3rd digit ...

Page 81: ...ne 0 4 second before is used as the current frequency reference In the following cases this operation is released and the inverter returns to normal operation Master speed frequency reference exceeding 80 frequency is input Stop reference is input Reference is missing during operation at less than 5 of frequency 7 Operation Mode Select 4 Sn 07 Define the operation at overtorque detection Overtorqu...

Page 82: ... 1st digit frequency reference input by RS 485 option card or inverter unit select Specify whether RS 485 option card PA M or PA P or inverter frequency reference is used for operation 1st digit 0 RS 485 Option card frequency reference is accepted 1st digit 1 Frequency reference from inverter control circuit terminals or the digital operator is accepted 2nd digit RUN STOP command input by RS 485 o...

Page 83: ...ation is not enabled The function of stall preventionduring acceleration automaticaIly extends accelration according to load status inverter output current thus preventing the motor from stalling during acceleration The stall prevention level during acceleration in a constant output area is reduced as follows When the 1st digit of Sn 10 is 1 the output frequency increases at the rate determined by...

Page 84: ...level of stall prevention during running When the output current goes below the set value the inverter reaccelerates The deceleration time selected in the 4th digit of Sn 10 is taken Even during stall prevention while running stall prevention during deceleration and stall prevention during acceleration are enabled 4th digit selection of deceleration time during stall prevention while running 4th d...

Page 85: ...e external fault signal is held within the inverter until a fault reset signal is input 1st digit level selection of external fault signal 1st digit 0 NO contact input when closed external fault operation is performed 1st digit 1 NC contact input when open external fault operation is performed 2nd digit acceptance of external fault signal 2nd digit 0 External fault signals are always accepted 2nd ...

Page 86: ...rmal motor protection is enabled 1st digit 1 Electronic thermal motor protection is not enabled 2nd digit selection of electronic thermal characteristics 2nd digit 0 Electronic thermal characteristics are in accordance with reduced torque motor standard motor 2nd digit 1 Electronic thermal characteristics are in accordance with constant torque motor special motor 3rd digit electronic thermal time ...

Page 87: ...lti step speed reference 2 Multi Fct Command 2 05 Note used Reserved Combination of multi step speed references 1 2 correspond to speed reference master speed An 01 and speed references 2 to 4 An 02 to 04 Refer to SYSTEM CONSTANT MULTI STEP SPEED REFERENCE LIST 06 Jog frequency reference select JOG Command Closed Jog frequency reference is selected 07 Accel decel time select Acc Dec Switch Open Ac...

Page 88: ...start frequency and the DC injection braking command is closed 61 Search 1 Max Freq Spd_Search Closed Search from max frequency 62 Search 2 Set Freq Spd_Search Closed Search from set frequency 63 64 Not used Reserved 65 Integral value reset I_Time Reset Closed Integral value reset at PID Control 66 PID control cancel PID Invalid Closed PID control canceled 67 to FF Not used Reserved Setting error ...

Page 89: ... Sn 08 00 Open Frequency reference and run command input by RS 485 communication option card Remote mode Closed Frequency reference and run stop command input by digital operator Local mode 3 Option card inverter reference select set value 02 Specify which of the option or inverter references is used for operation The option inverter selection is effective only during stopping Open Option card fre...

Page 90: ...ive 2 Sn 19 00 An 02 becomes effective 5 Accel decel time select select value 07 Accel decel time is switched when closed Switching is permitted even during acceleration or deceleration Open The accel decel time set by gn 01 and Sn 02 is Closed The accel decel time set by Sn 03 and 13n 04 is accepted 6 External baseblock set value 08 Baseblock is performed when closed External baseblock differs as...

Page 91: ...it command is released Therefore operation is performed at the stored output frequency Also when the power supply is turned OFF in the accel decel prohibit command input status the holding output frequency is still stored 9 Inverter overheat alarm set value 0B As long as an inverter overheat signal is input Over Heat OH2 blinks a the digital operator 10 UP command DOWN command set value 10 11 Acce...

Page 92: ...n 14 3 The largest value among minimum output frequency Cn 07 frequency reference lower limit Cn 15 and main frequency reference input from control circuit terminal VIN or AIN is employed as lower limit speed 4 By inputting the FWD REV run commands operation is started at the lower limit speed even if the UP DOWN command are not input When the power supply is turned OFF in the HOLD status the held...

Page 93: ... 5 to 8 are input Ext Fault 5 to 8 EF5 to EF8 is displayed at the digital operator and the inverter operates according to combinations of four bits shown in the table below The hexadecimal equivalent of combinations of four bits show below is set in the 1st digit of the setting value 2X 3X 4X 5X of external faults 5 to 8 Bit No 0 1 0 External fault input NO contact input External fault input NC co...

Page 94: ...cond even when input is less than 0 5 second Example External faults 5 to 8 are set to multi function terminals 1 to 4 Nos of terminal 5 to 8 Display of Digital Operator No of Fault Multi function Terminal Major Fault Minor Fault Blinking External Fault 5 Terminal 5 Ext Fault 5 Fault EF5 Ext Fault 5 Alarm EF5 External Fault 6 Terminal 6 Ext Fault 6 Fault EF6 Ext Fault 6 Alarm EF6 External Fault 7 ...

Page 95: ... value when search command is input Search commands with set values of 61 and 62 cannot be set at the same time By inputting the run command with the search command closed during baseblock speed search starts after shutting down the inverter output for the minimum baseblock time Cn 40 Speed search operation starts when inverter output current is larger than the set value of the speed search operat...

Page 96: ...puts terminal 5 8 set 65 either to Sn 15 to 18 16 PID control cancel set value 66 PID control circuit can be canceled by multifunction contact input signal Set 66 either to Sn 15 to 18 and close the contact either terminal 5 to 8 during running Then the PID control circuit is canceled and the aimed value signal is used as a frequency reference signal without being changed In this case the signal i...

Page 97: ...rrent DC injection braking current varied by analog input 10 V inverter rated current Internal DC braking current setting Cn 11 ineffective 08 Stall level during running Run stall Level Stall level during running is set by analog input Cn 30 becomes ineffective 09 PID control selection PID Command PID control performed 0A Frequency reference lower limit Freq Cmd Low Bound Frequency reference lower...

Page 98: ... The motor overheat OH3 alarm can be reset when RT 550Ω The typical characteristic of PTC thermistor RT must follow the British Standard Tr 5 RT 550Ω Tr 5 RT 1330Ω Tr 20 RT 250Ω Tr 15 RT 4000Ω FREQUENCY REF 100 MULTI FUNCTION ANALOG INPUT 0 0V 10V Resistance Ω 1330Ω 550Ω Tr 5 Tr Tr 5 Temperature F GAIN 2 00 1 00 0V 10V 5V MULTI FUNCTION ANALOG INPUT 10 0 0V 10V F BIAS 1 MULTI FUNCTION ANALOG INPUT...

Page 99: ...cy status and Cn 21 Cn 22 output frequency Cn 21 Cn 22 04 Frequency detection 1 Freq Det 1 Closed Output frequency Cn 32 05 Frequency detection 2 Freq Det 2 Closed Output frequency Cn 33 06 Inverter operation ready Run Ready OK Closed Inverter operation ready 07 During undervoltage detection Low Volt Detect Closed During undervoltage detection 08 During baseblock Output B B Closed During inverter ...

Page 100: ...n the figure below Frequency ref Cn 22 Output frequency Frequency ref Cn 22 Cn 22 Agreed frequency detection width 4 Agreed frequency Set value 3 This is closed when acceleration or deceleration is completed and output frequency is within the detection width shown in the figure below Cn 21 Cn 22 Output frequency Cn 21 Cn 22 Cn 21 Agreed frequency point Cn 22 Agreed frequency detection width DETECT...

Page 101: ...tion 2 level Cn 22 Agreed frequency detection width 7 Inverter operation ready set value 6 This is closed when the inverter has become ready for operation 8 During undervoltage UV detection set value 7 This contact remains closed as long as the inverter is detecting undervoltage 9 During baseblock set value 8 This contact is always closed when inverter output is shut OFF 10 Frequency reference mod...

Page 102: ...set overtorque detection time in Cn 27 13 Frequency reference missing set value C This is closed when frequency reference missing is detected 14 Not used set value D 15 Fault set value E This contact is closed when the inverter detects a major fault However in the event of a fault in the watchdog OP Commu Error 1 CPF00 or transmission between the mainframe and operator the inverter is not operated...

Page 103: ...data length of II bits 1 start_bit 8 data_bits 1 parity_bit and 1 stop_bit If communication parity setting as no parity Sn 24 XX00 the parity_bit is 1 3 different commands are used for communication between the inverter and external units a Read Command external units to read the memory address of the inverter b Write command external units to write the memory address of the inverter in order to c...

Page 104: ... 0 rated Current 3 Output Voltage 0 rated Voltage 4 DC Voltage 220V 0 400VDC 440V 0 800VDC 5 Output Power 0 max applicable motor capacity 6 VIN Analog Command 0 10V 7 AIN Analog Command 4 20mA 8 AUX Analog Command 0 10V 9 PID detected value VIN AIN 0 10V 10 Comm Control 0 100 1 0 10V The output gain Bn 11 Bn 12 will determine the output voltage at multi function analog output at A01 and A02 termin...

Page 105: ... e The first run the motor running for the longest time first stop sequence is adopted to stop the motors and it keeps the pumps have almost the same working duty This operation mode is better for the same motor KW application Sn 30 4 Cycled inverter driving mode stop all the pumps by first run first stop sequence i e Except the auxiliary pumps all the pumps are controlled by inverter and take the...

Page 106: ...d data digital operator inverter During this period the LED on the digital operator will light sequentially in the CW sense Sn 38 2 Download data inverter digital operator During this period the LED on the digital operator will light sequentially in the CCW sense Sn 38 3 Verification check on digital operator s EEPROM during this period the LED will be switch on between 2 groups Please follow the ...

Page 107: ...isplay output power of inverter Un 07 Output Power Factor Un 07 0 90 Output P F 0 01 Display output power factor of inverter Un 08 Input Terminal Status 2 Un 08 00000000 I P Term Status 0 0 0 0 0 0 0 0 0 OPEN 1 CLOSE Input terminal 1 Input terminal 2 Input terminal 3 Input terminal 4 Input terminal 5 Input terminal 6 Input terminal 7 Input terminal 8 Un 09 Output Terminal Status 3 Un 09 00000000 O...

Page 108: ...used Un 18 External Analog Command VIN Un 18 10 00V Voltage Input 0 01V Range 0 00V 10 00V Un 19 External Analog Command AIN Un 19 20 0mA Current Input 0 1mA Range 0 0 20 0mA Un 20 Multi Function Analog Input Command AUX Un 20 10 00V Multi Fun Input 0 01V Range 0 00V 10 00V Un 21 PID Detected Value after display unit conversion Un 21 1 000 PID Detect 0 001 Range 9 999 9 999 The display conversion ...

Page 109: ...t Terminal Status Hn 03 00000000 O P Term Status 0 0 0 0 0 0 0 0 0 OPEN 1 CLOSE Relay Contact R2A R2C Opto contact D01 DCOM Opto contact R1A R1C Reversed Reversed Reversed Reversed Reversed Hn 04 Option card code Hn 04 0 None Opt Card 1 0 None of option card is installed 1 PA M MODBUS card is installed 2 5 Reserved 6 PA P PROFIBUS card is installed 7 Reserved 8 PA PID card is installed Hn 05 U pha...

Page 110: ...nalog Command AIN Hn 10 20 0mA Current Input 0 1mA Range 0 0 20 0mA Hn 11 Multi Function Analog Input Command AUX Hn 11 10 00V Multi Fun Input 0 01V Range 0 00V 10 00V Hn 12 Motor Elapsed Run Hours Hn 12 00001Hr Elapsed Time 1Hr Display total time elapsed after pressing RUN display data is resetable Hn 13 S W Version Hn 13 00001 Software Version Manufacturing use ...

Page 111: ...inverter output frequency X1XX Power angle compensation bias fixed 0000 On 04 Not used On 04 0000 Reserved 0000 On 05 Not used On 05 0 Reserved 0 00 On 06 Not used On 06 0 Reserved 0 On 07 Hunting Prevention gain On 07 0 10 Hunt_Prev Gain Setting range 0 01 2 55 0 10 Hunting Prevention control On 08 Hunting Prevention limit On 08 030 Hunt_Prev Limit Setting range 0 100 30 1 On 09 Effective current...

Page 112: ...On 22 00 000mH Motor L Setting range 0 000 65 535mH Setting unit 0 001mH 0 000mH On 23 Motor Constant Rm On 23 00 000mΩ ω Motor Rm Setting range 0 000 65 535mΩ ω Setting unit 0 001mΩ ω 0 000mΩ ω Energy saving Motor Constant 3 On 24 Motor Constant Lm On 24 00 00mH Motor Lm Setting range 0 00 655 35mH Setting unit 0 01mH 0 00mH 1 Factory setting differ depending on inverter capacity Sn 01 set value ...

Page 113: ...0V and above Level Approx 700V for input voltage set 400V or less and approx 400V for 200V class Fault OV 1 Over Voltage Cooling fin overheat The inverter output is shut off when the ambient temperature rises and the heat sink fin reaches 90 Please check for a detective cooling fan or clogged filter Fault OH 1 Over Heat Motor Inverter output is stopped when motor overload is detected by the electr...

Page 114: ...und fault in motor or load wiring Operation Over voltage Insufficient deceleration time Regenerative load Motor is turned by the load High input voltage compared to motor rated voltage If braking torque is not proper extend the decel time or use a braking resistor If braking resistor is already installed verify that Sn 10 2nd digit to 1 Operation Defective cooling fan Ambient temperature rise Clog...

Page 115: ...thod after communication error of Sn 08 is to stop the motor CPF21 1 RS 485 comm Fault 1 Fault 2 RS 485 communication protocol error and the RS 485 stopping method after communication error of Sn 08 is to stop the motor CPF22 1 RS 485 comm Fault 2 Fault 3 PROFIBUS communication option card PA P Dual port RAM fault CPF23 1 RS 485 comm Fault 3 Fault 4 PROFIBUS communication option card PA P EEPROM c...

Page 116: ... between inverter and motor Replace the DCCT Operation Motor load current is too large The effective cooling of motor is not sufficient Check the motor load current Check the motor effective cooling Operation RS 485 communication option card fault Excess vibration or shock External noise Turn off power then turn on again If error is persistent replace the option card Operation The RS 485 communica...

Page 117: ...when 130 of the inverter rated current or greater is required by the load This prevents motor and inverter overload OL1 OL2 When current is reduced below 130 inverter acceleration is than enabled Stall prevention Accel decel is accomplished with maximum capacity of the inverter without tripping on over current or overvoltage a During deceleration Deceleration is stopped when the DC voltage is caus...

Page 118: ...t to a higher value Non Operation Insufficient power for accel decel Overload Phase loss Set proper accel decel time for smooth operation For stall prevention during normal operation lighten the load or increase inverter capacity Non Operation Operation sequence error 3 wire 2 wire selection error Recheck the control sequence Recheck system constant Sn 15 to 18 Non Operation External fault conditi...

Page 119: ...onitor at power up or when the inverter is changed from the PRGM mode to the DRIVE mode Alarm OPE11 1 Carry Freq Incorrect Parameter read error Parameter read error Alarm Err 1 Read Error Fault 1 RS 485 Communication error or transmission fault during communicating and the Rs 485 stopping method after communication error of Sn 08 is to continue to run Sn 08 11xx blinking CPF21 1 RS 485 comm Fault ...

Page 120: ... constant Turn off power then turn on again If error is persistent replace the control board Non Operation RS 485 communication option card fault Excess vibration or shock External noise Turn off power then turn on again If error is persistent replace the option card Non Operation The RS 485 communication protocols setting in inverter Sn 24 and option card are in consistent Check the setting in Sn...

Page 121: ... voltage limit Cn 49 00 Sav Tuning 1 0 20 0 Cn 50 Tuning operation control cycle Cn 50 01 0s Sav Tuning period 0 1s 0 1 10 0s 1 0s Cn 51 Tuning operation voltage step 100 output voltage Cn 51 00 5 Sav Tuning Gain 1 0 1 0 1 10 0 0 5 Energy saving tuning operation Cn 52 Tuning operation voltage step 5 output voltage Cn 52 00 2 Sav Tuning Gain 2 0 1 0 1 10 0 0 2 Cn 58 Energy saving coefficient K2 60H...

Page 122: ...timum values as initial values adjustment is not needed in the normal status However when the motor characteristics are much different from those of the TECO standard motors or if a fault occurs because of improper constant setting perform the following adjustment Adjustment at fault Occurrence Fault Corrective Action Power does not change in the energy saving mode Does setting frequency exceed 10...

Page 123: ...9 006 00Hz Jog command 0 01Hz 0 00 180 00Hz 6 00Hz Bn 13 Setting of detected value adjustment PID Detection Gain Bn 13 01 00 PID Gain 0 01 0 01 10 00 1 00 Bn 14 Setting of proportional Gain P Bn 14 01 0 PID P Gain 0 1 0 0 10 0 1 0 Bn 15 Setting of integral time I Bn 15 010 0S PID I Time 0 1S 0 0 100 0S 10 0S Bn 16 Setting of differential time D Bn 16 0 00S PID D Time 0 01S 0 00 1 00S 0 00S Bn 17 P...

Page 124: ...n 01 to 04 and 09 The aimed value to be used can be selected by combination of multi step speed reference 1 or 2 and jog command setting by constant Sn 15 18 as the table below shown Selection of Aimed Values Jog Command Multi step Speed 2 Multi step Speed 1 Value to be Selected OFF OFF OFF An 01 OFF OFF ON An 02 OFF ON OFF An 03 OFF ON ON An 04 ON An 09 When Sn 04 XXX0 is set AUX terminal signal ...

Page 125: ...ges in the control input when the deviation between the target value and the feed back is held constant Fig 14 PID Control Operations P Control A control input proportional to the deviation is output The deviation cannot be zeroed by P control alone I Control A control input which is an integral of the deviation is output This is effective for matching the feedback to the target value Sudden chang...

Page 126: ...integral time I Bn 15 as far as possible without creating oscillation IV Increase the differential time D Bn 16 as far as possible without creating oscillation First set the individual PID control constants and then make fine adjustments Reducing Overshooting If overshooting occurs shorten the derivative time D Bn 16 and lengthen the integral time I Bn 15 Rapidly Stabilizing Control Status To rapi...

Page 127: ...lation occurs with a cycle approximately the same as the derivative time D Bn 16 setting it means that the derivative operation is strong The oscillation will be reduced as the derivative time D is shortened If oscillation cannot be reduced even by setting the derivative time D to 0 00 no derivative control then either lower the proportional gain P Bn 14 or raise the PID s primary delay time const...

Page 128: ...ed to connect between this Host Controller and PA M option card of 7300PA 2 A MODBUS Host Controller can drive the network with no more than 31 drivers connected using MODBUS communication standard If the driver e g 7300PA drive is at the end of the network it must have the terminating resistors 220Ω at both terminals By SW1 dip Switch All other drives in the system should not have terminators 3 T...

Page 129: ...stations nodes may be contained within a single network segment If the drive is at the end of the network it must have 220Ω between terminals B and A of PA P card by SW2 dip switch 2 For more details please refer to the manual 7300PA PA P PROFIBUS DP Communication Application manual PROFIBUS DP Controller 220Ω Terminator Resistor 7300 PA P M31 PA P TB1 B A shield X X X SW2 7300 PA P M2 PA P TB1 B ...

Page 130: ... SINK MODE 1 Internal power supply Sinking Mode 2 External power supply Sinking Mode shorted at factory setting Note 1 Contact signal used for operation signal Note 2 NPN sensor Sink used for operation signal 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V External 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V NPN ...

Page 131: ...pply Sourcing Mode 2 External power supply Sourcing Mode Note 2 PNP sensor Source used for operation signal 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V External 24V 24V 1 2 3 4 5 6 7 8 24VG SC 24V IP24 24V PNP ...

Page 132: ...an be monitored and updated by a suitable PC programming tool The CN1 port is an un isolated RS 232C with baud rate 2400 bps Contact TECO for further information The pin definitions of CN1 6 pin telephone jack Pin Signal Definition 1 LCD PC selection 2 5V 3 Rx 4 Tx 5 0V 6 Reserved negative voltage for LCD display Typical connection diagram Tx Rx Rx Tx 6 1 2 5 3 4 CN1 1 6 7 8 9 2 3 4 5 PC DB9 連接器 6...

Page 133: ...motor stops it turns the inverter output OFF Some types of brakes may make abnormal sounds in low speed range Pole Change Motors Select the inverter with a capacity exceeding the rated current of each pole Pole change should be made only after the motor stops If a pole is changed while the motor is rotating the regenerative overvoltage or overcurrent protection circuit is activated and the motor c...

Page 134: ... 50Hz or 1 1 times of that at 60 Hz Power factor improvement elimination of phase advance capacitor To improve the power factor install an AC reactor on the inverter s primary side Power factor improvement capacitors or surge suppressors on the inverter output side will be damaged by the harmonic component in the inverter output Also the overcurrent caused in the inverter output will trigger the o...

Page 135: ...erminals and Tightening Torque The wiring terminals and tightening torque as follows The main circuit terminal specifications use 60 75 C copper wire only a 220V class Circuit Inverter Rating HP Terminals Mark Cable Size AWG Terminals Tightening Torque pound in L1 L2 L3 T1 T2 T3 B2 4 M5 30 25 6 M6 35 L1 L2 L3 T1 T2 T3 4 M8 78 30 6 M10 156 L1 L2 L3 T1 T2 T3 2 0 M8 78 40 4 M10 156 L1 L2 L3 T1 T2 T3 ...

Page 136: ...3 1 M8 78 75 4 M10 156 L1 L2 L3 T1 T2 T3 2 0 M8 78 100 4 M10 156 L1 L2 L3 T1 T2 T3 2 0 x 2P M10 156 125 4 M10 156 L1 L2 L3 T1 T2 T3 2 0 x 2P M10 156 150 2 M10 156 L1 L2 L3 T1 T2 T3 2 0 x 2P M10 156 175 2 M10 156 L1 L2 L3 T1 T2 T3 4 0 x 2P M10 156 215 1 0 M10 156 L1 L2 L3 T1 T2 T3 4 0 x 2P M10 156 250 1 0 M10 156 L1 L2 L3 T1 T2 T3 4 0x 2P M10 156 300 2 0 M10 156 L1 L2 L3 T1 T2 T3 650 x 2P M12 277 3...

Page 137: ...s W 681 705 944 1086 1468 1924 2151 2452 440V CLASS Inverter HP 25 30 40 50 60 75 100 125 150 175 215 250 300 350 400 500 Inverter Capacity KVA 29 34 45 57 66 85 115 144 176 203 232 259 290 393 446 558 Rated Output Current A 38 44 59 75 86 111 151 189 231 267 304 340 380 516 585 732 Switching Frequency KHz 6 6 6 6 6 6 3 3 3 3 3 3 2 2 2 2 Fin Cooling Fan cooled Total Power Loss W 573 676 764 1010 1...

Page 138: ...er Drive Input Fuse Ratings Semiconductor protection Voltage HP Rated Voltage Amps Fuse Type FERRAZ 25 125 A30QS125 4 30 150 A30QS150 4 40 175 A30QS175 4 50 250 A30QS250 4 60 250 A30QS250 4 75 350 A30QS350 4 100 450 A30QS450 4 220V 125 300VAC 500 A30QS500 4 25 60 A50QS60 4 30 70 A50QS70 4 40 90 A50QS90 4 50 125 A50QS125 4 60 125 A50QS125 4 75 175 A50QS175 4 100 225 A50QS225 4 125 300 A50QS300 4 15...

Page 139: ...5 Conducted Emission and Radiated Emission EN61000 4 2 1995 03 ESD EN61000 4 3 1998 RFI Immunity EN61000 4 4 1995 03 Fast Transient Burst EN61000 4 5 1995 03 Slow Transient Surge EN61000 4 6 1996 07 RF Common Mode Immunity EN61000 4 11 1994 Voltage Dips Short Interruptions and Voltage Variations Immunity CSA Mark CSA Certificate Number 219607 Applicable Requirements C22 2 NO 0 92 General Requireme...

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