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ENGINE (CYLINDERS / HEAD / BASE) 7 - 15
Using a plastic hammer, tap the pusher to put the circlip in place.
Make sure to install new circlips with the tab toward the top as
per the following photos.
▼
CAUTION
Always install new mono-hook circlips. If circlip
installation fails at the first attempt, always retry with a
new one because, on a second attempt, the circlip will
lose its normal retaining capabilities.
▼
CAUTION
Circlips must not move freely after installation; if so,
replace them. Clean cylinders and crankcase mating
surfaces with Loctite Chisel (P/N 413708500). Coat
crankcase mating surface with Loctite 518 (P/N
293800038). Choose the right gasket thickness according
to combustion chamber volume. Refer to LEAK TEST
AND ENGINE DIMENSION MEASUREMENT. Install it on
the crankcase. Coat gasket with Loctite 518.
▼
CAUTION
Always install a gasket of the proper thickness. Failure to
do so may cause detonation and severe engine damage.
Before inserting piston in cylinder, lubricate the cylinder
with new injection oil or equivalent. Install cylinders. Do
not tighten. Install new rubber ring and round O-rings on
each cylinder.
●
NOTICE:
Carefully clean screws before reinstallation, specifically under
screw head.
Install exhaust manifold with gaskets. Do not tighten yet.
Torque cylinder screws in a crisscross sequence as per the
following table:
Summary of Contents for 600HO
Page 1: ...MY2004 Set up Service and Shop Manual SNOW HAWK 600HO...
Page 28: ...PERIODIC MAINTENANCE 2 11 Symbols used on the NGK spark plugs...
Page 32: ...FUEL SYSTEM 3 3 CARBURET0RS TM 40...
Page 53: ...REWIND STARTER 5 1 REWIND STARTER...
Page 59: ...COOLING SYSTEM 6 1 COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12...
Page 67: ...ENGINE CYLINDERS HEAD BASE 7 4 ENGINE CRANKSHAFT AND PISTONS...
Page 69: ...ENGINE CYLINDERS HEAD BASE 7 6 ENGINE TOP END...
Page 89: ...ENGINE CYLINDERS HEAD BASE 7 26...
Page 127: ...FRONT FORK AND TWIN AXIS SKI 11 1 FRONT FORK...
Page 129: ...FRONT FORK AND TWIN AXIS SKI 11 3 FRONT FORK ASSEMBLY...
Page 145: ...REAR SUSPENSION SHOCKS AND TRACK 12 2 REAR SHOCK 53 67 68 69 70...
Page 146: ...REAR SUSPENSION SHOCKS AND TRACK 12 3 MIDDLE SHOCK 54 73 67 70...
Page 149: ...REAR SUSPENSION SHOCKS AND TRACK 12 6 SHOCK EXPLODED VIEW 11 10 11 9 2 12 13 7 6 8 1 5 3 4...