ENGINE (CYLINDERS / HEAD / BASE) 7 - 13
o
Oil needle bearing with injection oil.
o
Grease thrust washers and install them on each end of
needles. The grease will help to hold them in place.
o
Insert cageless bearing into connecting rod.
o
Heat piston with a 100 W lamp or a heat gun before
piston installation to make the insertion of the pin much
easier.
▼
CAUTION
Piston temperature must not exceed 46°C (115°F). Never
use direct flame to heat the piston and never freeze the
pin.
At assembly, place the pistons over the connecting rods with the
letters “AUS” (over an arrow on the piston dome) facing towards
the exhaust port.
1. Exhaust
Install shouldered sleeve.
Install piston pin puller and turn handle until piston pin is correctly
positioned in piston.
Summary of Contents for 600HO
Page 1: ...MY2004 Set up Service and Shop Manual SNOW HAWK 600HO...
Page 28: ...PERIODIC MAINTENANCE 2 11 Symbols used on the NGK spark plugs...
Page 32: ...FUEL SYSTEM 3 3 CARBURET0RS TM 40...
Page 53: ...REWIND STARTER 5 1 REWIND STARTER...
Page 59: ...COOLING SYSTEM 6 1 COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12...
Page 67: ...ENGINE CYLINDERS HEAD BASE 7 4 ENGINE CRANKSHAFT AND PISTONS...
Page 69: ...ENGINE CYLINDERS HEAD BASE 7 6 ENGINE TOP END...
Page 89: ...ENGINE CYLINDERS HEAD BASE 7 26...
Page 127: ...FRONT FORK AND TWIN AXIS SKI 11 1 FRONT FORK...
Page 129: ...FRONT FORK AND TWIN AXIS SKI 11 3 FRONT FORK ASSEMBLY...
Page 145: ...REAR SUSPENSION SHOCKS AND TRACK 12 2 REAR SHOCK 53 67 68 69 70...
Page 146: ...REAR SUSPENSION SHOCKS AND TRACK 12 3 MIDDLE SHOCK 54 73 67 70...
Page 149: ...REAR SUSPENSION SHOCKS AND TRACK 12 6 SHOCK EXPLODED VIEW 11 10 11 9 2 12 13 7 6 8 1 5 3 4...