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ELECTRICAL SYSTEM 14-6
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NOTICE:
To correctly remove a threadlocked fastener, first tap on the
fastener to break the threadlocker bond. This will help avoid
breakage.
o
To remove magneto flywheel, install the crankshaft
protector (P/N 420 876 557) onto the end of the
crankshaft.
o
Screw puller (P/N 529 022 500) into puller ring.
o
Tighten puller bolt and at the same time, tap on bolt head
using a hammer to release magneto flywheel from its
taper.
4, Trigger Coil
Magneto and stator no. 2 must be removed before removing the trigger coil.
To replace the trigger coil no. 4:
o
Disconnect trigger coil connector housing.
o
Remove grommet from crankcase where trigger
coil wire exits magneto housing.
o
Remove retaining screws no. 6.
o
Remove trigger coil and carefully pull wires.
o
Install new trigger coil and other parts removed.
ASSEMBLY
2, Stator
o
Position stator (No. 2 at right) so that its wire protectors
are over crankcase recess (No 1 at right).
3, Magneto Flywheel
o
Clean crankshaft extension (taper) and apply Loctite
243 (blue) on taper, then position Woodruff key, flywheel
and lock washer on crankshaft.
o
Clean nut threads and apply Loctite 243 (blue) then
tighten magneto nut to
125 N-m (92 lbf-ft)
.
o
At reassembly, coat all electric connections except
Deutsch housings (waterproof grey housing) with
silicone dielectric grease (P/N 293 550 004) to prevent
corrosion or moisture penetration.
▼
CAUTION
Do not use silicone “sealant”, this prodcut will corrode
electrical contacts. Do not apply silcone dielectric grease
on any Deutsch (grey) housing otherwise the housing seal
will be damaged.
Summary of Contents for 600HO
Page 1: ...MY2004 Set up Service and Shop Manual SNOW HAWK 600HO...
Page 28: ...PERIODIC MAINTENANCE 2 11 Symbols used on the NGK spark plugs...
Page 32: ...FUEL SYSTEM 3 3 CARBURET0RS TM 40...
Page 53: ...REWIND STARTER 5 1 REWIND STARTER...
Page 59: ...COOLING SYSTEM 6 1 COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12...
Page 67: ...ENGINE CYLINDERS HEAD BASE 7 4 ENGINE CRANKSHAFT AND PISTONS...
Page 69: ...ENGINE CYLINDERS HEAD BASE 7 6 ENGINE TOP END...
Page 89: ...ENGINE CYLINDERS HEAD BASE 7 26...
Page 127: ...FRONT FORK AND TWIN AXIS SKI 11 1 FRONT FORK...
Page 129: ...FRONT FORK AND TWIN AXIS SKI 11 3 FRONT FORK ASSEMBLY...
Page 145: ...REAR SUSPENSION SHOCKS AND TRACK 12 2 REAR SHOCK 53 67 68 69 70...
Page 146: ...REAR SUSPENSION SHOCKS AND TRACK 12 3 MIDDLE SHOCK 54 73 67 70...
Page 149: ...REAR SUSPENSION SHOCKS AND TRACK 12 6 SHOCK EXPLODED VIEW 11 10 11 9 2 12 13 7 6 8 1 5 3 4...